Horn mouth welding device

By designing the flare welding device, the fixed blocks and support columns with preset inclination angles are used to make the flare facing upward, which solves the problems of uneven flux flow and unstable position of the welding material, and improves the welding quality and aesthetics.

CN222448841UActive Publication Date: 2025-02-11XIAN JIAHE HUAHENG THERMAL SYST CO LTD
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Patent Information

Application Number
CN202420444221.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-02-11
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

In the existing welding technology, the flare mouth facing downward causes uneven flux flow, causing inflow and weld blockage, and the position of the welding material is unstable, which is prone to welding defects.

Method used

A flare welding device is designed, including welding base plate, fixing block and support column. There is a preset inclined section at the top of the fixed block with a preset inclination angle. The support column is used to support another arc-shaped pipe so that the horn mouth faces upwards. When welding, the flux flows evenly into the weld, and the excess flux flows out along the inclined pipe.

Benefits of technology

The flux flows evenly into the weld, avoiding flux inflow and weld blockage, improving welding quality and aesthetics, and ensuring the stability of the material position during the welding process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222448841U_ABST
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Abstract

The utility model provides a horn mouth welding device, which belongs to the field of welding equipment and comprises a welding bottom plate, a fixing block and a supporting column. The fixing block is arranged on the welding bottom plate, the top of the fixing block is a diagonal plane with a preset inclination angle, a bearing groove is formed in the diagonal plane in a penetrating mode, the length direction of the bearing groove is consistent with the inclination direction of the diagonal plane, and the bearing groove is used for fixing one arc-shaped pipeline; and the supporting column is arranged on the welding bottom plate, the supporting column is arranged on one side of the fixing block and is opposite to the upper edge of the diagonal plane, the supporting column is used for supporting the other arc-shaped pipeline, and the problem that in the prior art, during welding, the welding flux with the horn opening facing downwards flows unevenly, and consequently the redundant molten welding flux blocks a welding seam is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a bell mouth welding device. Background Art

[0002] In the existing welding technology, the welding of the bell mouth is the old-fashioned riding type. When welding two arc-shaped pipes, the bell mouth of the pipe is made to face downward, and the fixing support is simple and unstable. However, in fact, due to the downward inclination angle of the bell mouth, it is easy to cause the melted flux to not flow into the weld evenly during the welding process, resulting in inflow and weld blockage. The position of the welding material cannot be stably fixed during welding, which will lead to insufficient welds or excessive welds, resulting in welding defects, making the welded part not full and beautiful enough. Utility Model Content

[0003] The main purpose of the utility model is to provide a bell-mouth welding device, so as to at least solve the problem in the prior art that the flux melted downward at the bell-mouth during welding flows unevenly, so that the excess melted flux blocks the weld.

[0004] To achieve the above-mentioned purpose, the bell-mouth welding device of the embodiment of the utility model includes a welding base plate, a fixing block, and a support column; the fixing block is arranged on the welding base plate, the top of the fixing block is a chamfered surface with a preset inclination angle, a receiving groove is opened through the chamfered surface, the length direction of the receiving groove is consistent with the inclination direction of the chamfered surface, and the receiving groove is used to fix one of the arc pipes; the support column is arranged on the welding base plate, the support column is arranged on one side of the fixing block and opposite to the upper edge of the chamfered surface, and the support column is used to support the other arc pipe.

[0005] With this design, the user fixes the two parts of the pipe on the support column and the fixing block respectively during welding so that the bell mouth faces upward, and performs welding around the bell mouth so that the flux can flow into the weld evenly, and the excess melted flux flows out along the inclined pipe or drips directly to prevent the flux from flowing in and clogging the weld. This solves the problem in the prior art that the melted flux with the bell mouth facing downward flows unevenly, causing the excess melted flux to clog the weld.

[0006] Furthermore, an annular base is provided on the upper surface of the welding base plate, and the support column is detachably arranged in the annular base. The support column includes a column body and a support sheet. The column body is detachably arranged in the annular base. With this design, the user can replace the support sheet according to the pipes of different heights. The support sheet is arranged on the top of the column body. The support sheet is an arc surface structure with a preset arc. The support sheet is used to receive another arc-shaped pipe. The support column is used to more stably support the pipe. With the fixed block, the user can adjust the distance between the two pipes during welding to avoid welding defects caused by too large or too small gaps, which leads to the welding place not being full and beautiful.

[0007] Furthermore, the preset curvature of the support piece matches the curvature of the cross section of the pipe, so that the user can place the pipe very conveniently. Also, because the curvature of the support piece matches that of the pipe, the pipe will be more stable and will not shake easily during welding.

[0008] Furthermore, the preset angle of the beveled surface matches the inclination angle of one of the arc-shaped pipes. In this design, the user can tilt the pipe due to the fixing block during welding, which not only allows the flux to flow evenly but also allows excess melted flux that flows into the pipe to flow out along the inclined pipe without clogging the weld.

[0009] The bell-mouth welding device using the embodiment of the utility model includes a welding base plate, a fixing block, and a support column; the fixing block is arranged on the welding base plate, the top of the fixing block is a chamfered surface with a preset inclination angle, a receiving groove is provided on the chamfered surface, the length direction of the receiving groove is consistent with the inclination direction of the chamfered surface, and the receiving groove is used to fix one of the arc pipes; the support column is arranged on the welding base plate, the support column is arranged on one side of the fixing block and is opposite to the upper edge of the chamfered surface, and the support column is used to support the other arc pipe. The two parts of welding materials are fixed on the support column and the fixing block respectively so that the bell mouth faces upward, and the excess melted flux flows out along the inclined pipe. This solves the problem in the prior art that the melted flux with the bell mouth facing downward flows unevenly during welding, causing the excess melted flux to block the weld.

[0010] Beneficial effects of the utility model:

[0011] The support column and the fixing block in the present invention can stably fix and support the pipeline, so that the size of the weld between the bell mouths is fixed during the welding process, welding defects will not occur, and the welding quality is improved.

[0012] In the present invention, the fixing block with an inclined angle and the supporting column with a support piece with a preset curvature respectively support and fix two pipes, so that the welding port of the pipe can be kept at a high position. Starting welding from the top of the bell mouth allows the flux to flow evenly into the weld, preventing the flux from flowing inward during the heating process and causing the flux to accumulate at the weld. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0014] Figure 1 It is a front view structural schematic diagram of a bell mouth welding device which can be selected according to an embodiment of the utility model;

[0015] Figure 2It is a schematic diagram of the three-dimensional structure of a bell-mouth welding device optionally according to an embodiment of the utility model.

[0016] The above drawings include the following reference numerals:

[0017] 10. Welding base plate; 11. Ring base; 20. Fixing block; 30. Support column; 31. Column; 32. Support plate. DETAILED DESCRIPTION

[0018] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0019] According to the bell mouth welding device of the utility model, Figure 1 He Ru Figure 2 As shown, it includes a welding base plate 10, a fixing block 20, and a support column 30; the fixing block 20 is arranged on the welding base plate 10, and the top of the fixing block 20 is a chamfered surface with a preset inclination angle, and a receiving groove is opened through the chamfered surface, and the length direction of the receiving groove is consistent with the inclination direction of the chamfered surface, and the receiving groove is used to fix one of the arc pipes; the support column 30, the support column 30 is arranged on the welding base plate 10, the support column 30 is arranged on one side of the fixing block 20 and opposite to the upper edge of the chamfered surface, and the support column is used to support the other arc pipe.

[0020] With this design, the user fixes the two parts of the pipe on the support column 30 and the fixing block 20 respectively during welding so that the bell mouth faces upward, and performs welding around the bell mouth so that the flux can flow into the weld evenly, and the excess melted flux flows out along the inclined pipe or drips directly to prevent the flux from flowing in and clogging the weld. This solves the problem in the prior art that the melted flux with the bell mouth facing downward flows unevenly during welding, causing the excess melted flux to clog the weld.

[0021] When implementing it, Figure 1 He Ru Figure 2 As shown, the upper surface of the welding base plate 10 is provided with an annular base 11, and the support column 30 is detachably arranged in the annular base. The support column 30 includes a column body 31 and a support piece 32. The column body 31 is detachably arranged in the annular base 11. In this design, the user can replace the support piece 32 according to the pipes of different heights. The support piece 32 is arranged on the top of the column body 31. The support piece 32 is a curved surface structure with a preset curvature. The support piece 32 is used to bear another curved pipe. The support column is used to bear the pipe more stably. With the fixed block 20, the user can adjust the distance between the two pipes during welding to avoid welding defects caused by too large or too small gaps, which lead to the welding place not being full and beautiful.

[0022] When implementing it, Figure 1 He Ru Figure 2 As shown, the preset curvature of the support piece 32 matches the curvature of the cross section of the pipe. This design allows the user to place the pipe very conveniently. Also, because the support piece 32 matches the curvature of the pipe, the pipe will be more stable and will not shake easily during welding.

[0023] When implementing it, Figure 1 He Ru Figure 2 As shown, the preset angle of the chamfer matches the inclination angle of one of the arc-shaped pipes. With this design, the user can keep the welding port of the pipe at a high position due to the inclination of the pipe by the fixing block 20 during welding. Starting welding from the top of the bell mouth allows the flux to flow evenly into the weld, preventing the flux from flowing inward during the heating process and causing the flux to accumulate at the weld.

[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A bell mouth welding device, characterized in that: The bell mouth welding device is used for assisting in welding the bell mouths of two arc-shaped pipes, and the bell mouth welding device comprises: Welding base plate (10); A fixing block (20), the fixing block (20) being arranged on the welding base plate (10), the top of the fixing block (20) being a chamfered surface with a preset inclination angle, a receiving groove being provided through the chamfered surface, the length direction of the receiving groove being consistent with the inclination direction of the chamfered surface, and the receiving groove being used to fix one of the arc-shaped pipes; A support column (30), wherein the support column (30) is arranged on the welding base plate (10), the support column (30) is arranged on one side of the fixing block (20) and is opposite to the upper edge of the chamfered surface, and the support column (30) is used to support another arc-shaped pipeline.

2. The bell mouth welding device according to claim 1, characterized in that: The upper surface of the welding base plate (10) is provided with an annular base (11), and the support column (30) is detachably arranged in the annular base (11), and the support column (30) comprises: A column (31), wherein the column (31) is detachably disposed in the annular base (11); A support plate (32), wherein the support plate (32) is arranged on the top of the column (31), and the support plate (32) is a curved surface structure with a preset curvature, and the support plate (32) is used to receive another curved pipeline.

3. The bell mouth welding device according to claim 2, characterized in that: The preset curvature of the support piece (32) matches the curvature of the cross section of the other arc-shaped pipeline.

4. The bell mouth welding device according to claim 1, characterized in that: The preset inclination angle of the chamfered surface matches the inclination angle of one of the arc-shaped pipes.