Automatic laser welding equipment

Abstract

The utility model provides automatic laser welding equipment which is applied to the technical field of laser welding equipment and is characterized by comprising a rack, the conveying device is arranged on the rack and is used for conveying the junction box; the CCD detection device is arranged on the rack and is used for detecting the position information of the junction box; the shaping pusher dog device is arranged on the machine frame and used for smoothing the bus bar to enable the bus bar to be attached to the copper plate; the laser welding device is arranged on the rack and is used for welding the bus bar and the copper plate together; the shaping pusher dog device comprises a deviation rectifying mechanism and a shaping pusher dog mechanism; the shaping pusher dog mechanism comprises a shaping mounting rack, a buffer assembly arranged on the shaping mounting rack, a fixed claw assembly used for pressing the end part of the bus bar, and a movable claw assembly used for smoothing the bus bar and pressing the other end part of the bus bar; the device has the technical effects that the automation degree is high, the bus bar can be automatically flattened, and the welding quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of laser welding equipment, in particular to a laser automatic welding equipment. Background Art

[0002] At present, photovoltaic module welding equipment generally adopts two methods: hot pressing welding and electromagnetic welding:

[0003] 1) The hot pressing welding and cooling time is long, and the tin is easy to explode during the welding cooling process. Some processes require tin addition, which prolongs the equipment cycle and increases the product cost. It cannot meet the customer's equipment process speed-up and cost reduction issues;

[0004] 2) During electromagnetic welding, only one welding point can be welded at a time. The size of the welding head is easily limited by the space of the wire box. The life of the encapsulated and unencapsulated welding heads is greatly affected by the manufacturing process. The number of uses is unstable and cannot meet customer requirements.

[0005] Therefore, most of the junction box welding equipment on the current photovoltaic production line uses laser welding to weld the bus bar and the copper plate together; the Chinese invention with publication number CN 117226201 A discloses a photovoltaic module junction box laser welding equipment, including a conveying mechanism, a camera detection mechanism, a pressing mechanism and a laser welding mechanism; the conveying mechanism is used to convey the photovoltaic module with the junction box installed; the camera detection mechanism is used to detect the position information of the junction box on the photovoltaic module; the pressing mechanism is used to press the welding strip and the conductive electrode of the junction box; the laser welding mechanism is used to weld the pressed welding strip and the conductive electrode of the junction box.

[0006] Although the existing junction box laser welding equipment realizes automatic welding, it only presses the soldering ribbon onto the conductive electrode of the junction box through a pressing mechanism during welding. However, during the assembly process of the soldering ribbon and the junction box, the soldering ribbon may bend or wrinkle, which may lead to poor welding between the soldering ribbon and the conductive electrode of the junction box, thereby reducing the production qualification rate. Utility Model Content

[0007] The utility model aims to provide a laser automatic welding device, which has the advantages of high automation, capable of automatically smoothing the busbars and improving the welding quality.

[0008] In order to achieve the above purpose and other related purposes, the utility model provides the following technical solutions:

[0009] A laser automatic welding device comprises a frame;

[0010] A conveying device disposed on the frame for conveying the junction box;

[0011] A CCD detection device disposed on the rack for detecting position information of the junction box;

[0012] A shaping claw device arranged on the frame for smoothing the busbar so that the busbar fits on the copper plate;

[0013] And a laser welding device is arranged on the frame and is used for welding the bus bar and the copper plate together.

[0014] In one embodiment of the present invention, the CCD detection device, shaping claw device and laser welding device are all located above the conveying device;

[0015] The conveying device comprises a conveying mechanism and a correcting mechanism; the conveying mechanism is a conveyor belt mechanism;

[0016] The alignment mechanism comprises an X-axis alignment component and a Y-axis alignment component; the X-axis alignment component and the Y-axis alignment component both comprise a conveyor belt mechanism and alignment wheels arranged at both ends of the conveyor belt mechanism.

[0017] In one embodiment of the present invention, the CCD detection device includes a detection support frame fixed on the frame along the Y-axis direction, a light source frame adjustably arranged on the detection support frame, and a CCD camera fixed on the light source frame.

[0018] In one embodiment of the utility model, the shaping claw device includes a deviation correction mechanism and a shaping claw mechanism;

[0019] The shaping claw mechanism comprises a shaping mounting frame, a buffer assembly arranged on the shaping mounting frame, a fixed claw assembly for pressing the end of the bus bar, and a moving claw assembly for smoothing the bus bar and pressing the other end of the bus bar.

[0020] In one embodiment of the utility model, a dust removal assembly is provided on the shaping mounting frame, and the dust removal assembly includes a dust removal connecting frame fixedly connected to the shaping mounting plate, a shielding cover fixedly connected to the dust removal connecting frame and covering the fixed claw assembly and the movable claw assembly, and a dust removal pipe connected to the shielding cover at one end and connected to the negative pressure device at the other end.

[0021] A welding opening is provided on the top of the shielding cover.

[0022] In one embodiment of the present invention, the fixing claw assembly includes a shaping connecting frame and a fixing claw fixed on the shaping connecting frame;

[0023] The moving claw assembly includes a shaping driving member arranged on the shaping connecting frame, and a moving claw connected to the output end of the shaping driving member;

[0024] The movable claw is arranged opposite to the fixed claw, and the shaping driving member drives the movable claw to approach or move away from the fixed claw.

[0025] In one embodiment of the present utility model, the buffer assembly includes a linear slide rail module and a pressing spring vertically arranged on the shaping mounting frame;

[0026] The linear slide rail module comprises a linear guide rail arranged on a shaping mounting frame and a linear slider slidably connected to the linear guide rail, and the shaping connecting frame is arranged on the linear slider;

[0027] The two ends of the pressing spring are respectively connected to the linear guide rail and the linear slider.

[0028] In one embodiment of the present utility model, the correction mechanism includes an X-axis correction component, a Y-axis correction component, a Z-axis correction component, and an R-axis correction component;

[0029] The R-axis deviation correction assembly is connected to the shaping mounting frame and is used to drive the shaping claw mechanism to rotate on the XY plane;

[0030] The Z-axis correction component is connected to the R-axis correction component and is used to drive the R-axis correction component to move in the Z-axis direction;

[0031] The X-axis correction component is connected to the Z-axis correction component and is used to drive the Z-axis correction component to move in the X-axis direction;

[0032] The Y-axis deflection correction component is connected to the X-axis deflection correction component and is used to drive the X-axis deflection correction component to move in the Y-axis direction.

[0033] In one embodiment of the utility model, the laser welding device includes a welding mounting frame, a laser emitter and a welding detection mechanism arranged on the welding mounting frame, a Z-axis driving mechanism for driving the welding mounting frame to move in the Z-axis direction, and a Y-axis driving mechanism for driving the Z-axis driving mechanism to slide in the Y-axis direction.

[0034] In one embodiment of the utility model, it also includes a lifting mechanism disposed on the frame and located below the conveying device, the lifting mechanism including a lifting drive fixed to the frame and a top plate connected to the output end of the lifting drive;

[0035] After the output end of the lifting drive member is extended, the top plate is higher than the conveying device.

[0036] As described above, the laser automatic welding equipment of the utility model has the following beneficial effects:

[0037] 1. The equipment has a high degree of automation, short welding time and improved production efficiency;

[0038] 2. It can automatically straighten the busbar and improve the welding quality;

[0039] 3. The welding area can be set according to needs, which is convenient and quick;

[0040] 4. The process is simplified. The laser welding device only needs to be positioned once, and the two welding points of a junction box can be welded at one time;

[0041] 5. There is no need to prefabricate tin blocks or weld tin between the copper plate at the bottom of the junction box and the busbar, which reduces the cost of raw materials;

[0042] 6. The copper plate at the bottom of the junction box does not need to be made into tin storage grooves or bumps, which reduces the cost of the junction box;

[0043] 7. The tensile force F after welding is more than 1.5 times that of other welding methods, and the welding quality is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model from a left perspective;

[0045] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the utility model from a right perspective;

[0046] Figure 3 It is a structural schematic diagram of a conveying device according to an embodiment of the utility model;

[0047] Figure 4 It is a structural schematic diagram of a CCD detection device according to an embodiment of the utility model;

[0048] Figure 5 It is a structural schematic diagram of a shaping claw device according to an embodiment of the utility model;

[0049] Figure 6 2. It is a bottom view of the shaping claw device structure of the embodiment of the utility model;

[0050] Figure 7 It is a schematic diagram of the shaping claw mechanism structure of an embodiment of the utility model from a left perspective;

[0051] Figure 8 It is a schematic diagram of the shaping claw mechanism structure of the embodiment of the utility model from the right perspective;

[0052] Fig. 9 It is a structural schematic diagram of a laser welding device according to an embodiment of the utility model.

[0053] Reference numerals: 01a, frame; 1a, conveying device; 2a, CCD detection device; 3a, shaping claw device; 4a, laser welding device; 101a, conveying mechanism; 102a, correction mechanism; 1021a, X-axis correction assembly; 1022a, Y-axis correction assembly; 9a, X-axis correction wheel; 10a, Y-axis correction wheel; 201a, detection support frame; 202a, light source bracket; 203a, CCD camera; 301 a, deviation correction mechanism; 302a, shaping claw mechanism; 16a, dust removal assembly; 161a, dust removal connecting frame; 162a, shielding cover; 163a, dust removal pipe; 20a, welding port; 3011a, X-axis deviation correction assembly; 3012a, Y-axis deviation correction assembly; 3013a, Z-axis deviation correction assembly; 3014a, R-axis deviation correction assembly; 401a, welding mounting frame; 402a, laser transmitter; 403a, welding detection mechanism; 404a, Z-axis drive mechanism; 405a, Y-axis drive mechanism; 31a, lifting mechanism; 311a, lifting drive member; 312a, top plate; 33a, rubber block; 34a, moving cylinder; 35a, deviation correction mounting plate; 36a, dust removal frame; 37a, dust removal connecting pipe; 38a, welding support frame; 39a, operation panel; 1, shaping mounting frame; 2, buffer assembly; 3, fixed claw assembly; 301, shaping connecting frame; 30 2. Fixed claw; 6. Moving claw assembly; 61. Shaping drive member; 62. Moving claw; 201. Linear slide rail module; 202. Compression spring; 2011. Linear guide rail; 2012. Linear slider; 14. Displacement sensor; 15. Air blowing nozzle; 16. Limit plate; 17. Limit slide rail; 18. Limit slider; 19. Slider connecting plate; 20. Angle adjustment frame; 3011. Horizontal plate; 3012. Vertical plate; 24. Spring support frame. DETAILED DESCRIPTION

[0054] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0055] See also Figures 1 to 9It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.

[0056] See also Figures 1 to 9 The utility model provides a laser automatic welding device, which is characterized by comprising a frame 01a and a conveying device 1a, a CCD detection device 2a, a shaping claw device 3a and a laser welding device 4a arranged on the frame 01a, wherein the CCD detection device 2a, the shaping claw device 3a and the laser welding device 4a are all located above the conveying device 1a;

[0057] The conveying device 1a is used to convey the junction box;

[0058] The CCD detection device 2a is used to detect the position information of the junction box;

[0059] The shaping claw device 3a is used to smooth the busbar so that the busbar fits on the copper plate;

[0060] The laser welding device 4a is used to weld the busbar and the copper plate together;

[0061] An operation panel 39a electrically connected to each device is provided on the frame 01a.

[0062] The conveying device 1a includes a conveying mechanism 101a and a correcting mechanism 102a; in this embodiment, three conveying mechanisms 101a arranged in parallel with each other are arranged on the frame 01a, and the conveying mechanism 101a is arranged along the Y-axis direction so as to convey the junction box in the Y-axis direction, wherein the conveying mechanism 101a is a conveyor belt mechanism, and the conveying mechanism includes a belt, a pulley set and a transmission shaft, and the transmission shaft drives the belt through a belt motor;

[0063] The correction mechanism 102a is used to correct the position of the junction box on the conveying mechanism 101a; the correction mechanism 102a includes an X-axis correction component 1021a and a Y-axis correction component 1022a; the X-axis correction component 1021a and the Y-axis correction component 1022a both include a conveyor belt mechanism and correction wheels arranged at both ends of the conveyor belt mechanism; the X-axis correction component 1021a includes an X-axis conveying mechanism arranged along the X-axis direction, two X-axis correction connecting plates and four X-axis correction wheels 9a; wherein the X-axis conveying mechanism includes an X-axis belt, an X-axis pulley group, an X-axis transmission shaft and an X-axis belt motor, two X-axis correction connecting plates are respectively located at both ends of the X-axis belt and two X-axis correction wheels 9a are respectively fixed together with the X-axis belt located at the upper transmission and the X-axis belt located at the lower transmission by bolts; two X-axis correction wheels 9a are rotatably connected to each X-axis correction connecting plate;

[0064] In this embodiment, two Y-axis alignment components 1022a are provided, and the Y-axis alignment components 1022a include a Y-axis transmission mechanism arranged along the Y-axis direction, two Y-axis alignment connecting plates, and two Y-axis alignment wheels 10a respectively rotatably connected to the two Y-axis alignment connecting plates; wherein the Y-axis transmission mechanism includes a Y-axis belt, a Y-axis pulley group, a Y-axis transmission shaft and a Y-axis belt motor, the two Y-axis alignment connecting plates are respectively located at both ends of the Y-axis belt, and the two Y-axis alignment wheels 10a are respectively fixed together with the Y-axis belt located at the upper transmission and the Y-axis belt located at the lower transmission by bolts.

[0065] A lifting mechanism 31a is provided on the frame 01a located below the conveying device 1a, and the lifting mechanism 31a includes a lifting drive member 311a bolted to the frame 01a and a top plate 312a connected to the output end of the lifting drive member 311a; the lifting drive member 311a in this embodiment is a lifting cylinder, and a rubber block 33a is bolted to the upper end of the top plate 312a; after the output end of the lifting cylinder is extended, the top plate 312a is higher than the conveying device 1a; when the shaping claw device 3a smoothes the bus bar, it presses down the junction box, and the top plate 312a is used to provide an upward supporting force to facilitate the smoothing of the bus bar; the rubber block 33a is elastic to prevent the junction box from being subjected to excessive force and deformation.

[0066] The CCD detection device 2a includes a detection support frame 201a bolted to the frame 01a, a light source bracket 202a adjustably arranged on the detection support frame 201a, and a CCD camera 203a bolted to the light source bracket 202a; the detection support frame 201a is arranged along the Y-axis direction, an adjustment slide rail is bolted to the detection support frame 201a, and an adjustment slide groove cooperating with the adjustment slide rail is provided on the light source bracket 202a. After manual adjustment into place, the light source bracket 202a and the detection support frame 201a are locked by bolts; in this embodiment, three CCD cameras 203a are arranged on the detection support frame 201a, which can take pictures and detect three junction boxes at the same time, thereby improving the detection efficiency.

[0067] In this embodiment, three shaping claw devices 3a are provided, and the shaping claw devices 3a include a correction mechanism 301a and a shaping claw mechanism 302a;

[0068] The correction mechanism 301a includes an X-axis correction component 3011a, a Y-axis correction component 3012a, a Z-axis correction component 3013a and an R-axis correction component 3014a;

[0069] The R-axis deviation correction component 3014a is connected to the shaping mounting frame 1 and is used to drive the shaping claw mechanism 302a to rotate on the XY plane;

[0070] The Z-axis deviation correction component 3013a is connected to the R-axis deviation correction component 3014a and is used to drive the R-axis deviation correction component 3014a to move in the Z-axis direction;

[0071] The X-axis correction component 3011a is connected to the Z-axis correction component 3013a and is used to drive the Z-axis correction component 3013a to move in the X-axis direction;

[0072] The Y-axis correction component 3012a is connected to the X-axis correction component 3011a and is used to drive the X-axis correction component 3011a to move in the Y-axis direction;

[0073] The two sides of the frame 01a are bolted with a moving cylinder 34a, and the piston rod of the moving cylinder 34a is bolted with a deviation correction mounting plate 35a; the deviation correction mounting plate 35a is bolted with a dust removal frame 36a, and the dust removal connecting pipe 37a connected to the negative pressure device is installed on the dust removal frame 36a;

[0074] The Y-axis correction assembly 3012a includes a Y-axis correction motor bolted to the bottom of the correction mounting plate 35a and a Y-axis correction screw fixedly connected to the output shaft of the Y-axis correction motor; the Y-axis correction screw is arranged along the Y-axis direction;

[0075] The X-axis deflection correction assembly 3011a includes a deflection correction connection plate meshed with the Y-axis deflection correction screw, an X-axis deflection correction motor bolted to the bottom of the deflection correction connection plate, and an X-axis deflection correction screw bolt fixedly connected to the output shaft of the X-axis deflection correction motor; the X-axis deflection correction screw bolt is arranged along the X-axis direction;

[0076] The Z-axis deflection correction component 3013a includes a deflection correction connection frame meshed with the X-axis deflection correction screw, a Z-axis deflection correction motor bolted to the deflection correction connection frame, and a Z-axis deflection correction screw bolt fixedly connected to the output shaft of the Z-axis deflection correction motor; the Z-axis deflection correction screw bolt is arranged along the Z-axis direction;

[0077] The R-axis deviation correction component 3014a includes an R-axis fixing frame meshedly connected to the Z-axis deviation correction screw and an angle adjustment motor bolted to the R-axis fixing frame, and the output shaft of the angle adjustment motor is connected to the angle adjustment frame 20.

[0078] The shaping claw mechanism 302a includes a shaping mounting frame 1, a buffer assembly 2 arranged on the shaping mounting frame 1, a fixed claw assembly 3 for pressing the end of the bus bar, a moving claw assembly 6 for smoothing the bus bar and pressing the other end of the bus bar, and a displacement sensor 14;

[0079] In this embodiment, since there are two groups of busbars to be welded in one junction box, two groups of symmetrically arranged buffer components 2, shaping claw mechanisms 302a and displacement sensors 14 are provided on the shaping mounting frame 1 to shape the two groups of busbars in the welding box at the same time, thereby improving the shaping efficiency;

[0080] The fixing claw assembly 3 includes a shaping connection frame 301 and a fixing claw 302. The shaping connection frame 301 includes a horizontal plate 3011 and a vertical plate 3012 fixed to the horizontal plate 3011 by bolts. The fixing claw 302 is fixed to the bottom of the vertical plate 3012 by bolts.

[0081] The moving claw assembly 6 includes a shaping driving member 61 and a moving claw 62 connected to the output end of the shaping driving member 61; the moving claw 62 is arranged opposite to the fixed claw 302, and the shaping driving member 61 drives the moving claw 62 to approach or move away from the fixed claw 302;

[0082] The shaping driving member 61 in this embodiment is a cylinder, the cylinder body of which is bolted to the horizontal plate 3011; the limit rail 17 is bolted to the side wall of the cylinder, the tail of the moving claw 62 is bolted to a limit slider 18 that slides with the limit rail 17, and one end of the limit slider 18 is integrally formed with a slider connecting plate 19, and the slider connecting plate 19 is fixedly connected to the piston rod of the cylinder; the limit slider 18 cooperates with the limit rail 17 to make the moving claw 62 slide along a preset track;

[0083] A limiting plate 16 is integrally formed on the fixed claw 302 near the side of the movable claw 62. The movable claw 62 slides against the side wall of the limiting plate 16. The limiting plate 16 is used to limit the sliding path of the movable claw 62, thereby ensuring that the movable claw 62 can accurately straighten the bus bar.

[0084] The buffer assembly 2 includes a linear slide rail module 201 and a pressing spring 202; the linear slide rail module 201 is vertically arranged on the side wall of the shaping mounting frame 1;

[0085] The linear slide module 201 includes a linear guide 2011 bolted to the side wall of the shaping mounting frame 1 and a linear slider 2012 slidingly cooperated with the linear guide 2011, a spring support frame 24 bolted to the top of the linear guide 2011, and two ends of the compression spring 202 are respectively welded to the spring support frame 24 and the top of the linear slider 2012, wherein the longitudinal plate 3012 is bolted to the linear slider 2012; a baffle is integrally formed on the shaping mounting frame 1 located below the linear guide 2011, and the baffle is used to prevent the linear slider 2012 from falling off the linear guide 2011.

[0086] The displacement sensor 14 is bolted to the side wall of the shaping mounting frame 1 on the opposite side of the linear slide rail module 201. The test end of the displacement sensor 14 contacts the upper end surface of the cross plate 3011. The displacement sensor 14 is used to detect the rebound distance of the shaping claw mechanism 302a, thereby ensuring that the rebound distance of the shaping claw mechanism 302a is within a preset range to avoid deformation of the bus bar and the copper plate due to excessive force.

[0087] The vertical plate 3012 is bolted with a blowing nozzle 15 connected to the negative pressure device. The blowing nozzle 15 is located above the middle of the fixed claw 302 and the movable claw 62. Since the middle of the fixed claw 302 and the movable claw 62 is the welding area, the blowing nozzle 15 is used to blow protective gas to the welding area during the welding process.

[0088] A dust removal assembly 16a is provided on the shaping mounting frame 1, and the dust removal assembly 16a includes a dust removal connecting frame 161a fixedly connected to the shaping mounting plate by bolts, a shielding cover 162a fixedly connected to the dust removal connecting frame 161a by bolts and used to cover the fixed claw assembly 3 and the movable claw assembly 6, and a dust removal pipe 163a connected to the shielding cover 162a at one end and connected to the negative pressure device at the other end; thereby, the waste gas and waste smoke generated during welding are sucked away and discharged;

[0089] A welding opening 20a is provided on the top of the shielding cover 162a so that the laser welding device 4a can weld the flattened bus bar to the copper plate.

[0090] The laser welding device 4a includes a welding mounting frame 401a, a laser emitter 402a and a welding detection mechanism 403a arranged on the welding mounting frame 401a, a Z-axis driving mechanism 404a driving the welding mounting frame 401a to move in the Z-axis direction, and a Y-axis driving mechanism 405a driving the Z-axis driving mechanism 404a to slide in the Y-axis direction;

[0091] A welding support frame 38a arranged parallel to the detection support frame 201a is bolted to the frame 01a, and a Y-axis driving mechanism 405a includes a Y-axis welding motor bolted to the welding support frame 38a and a Y-axis welding screw fixedly connected to the output shaft of the Y-axis welding motor; a Z-axis driving mechanism 404a includes a welding connecting plate meshed with the Y-axis welding screw, a Z-axis welding motor fixed to the welding connecting plate, and a Z-axis welding screw connected to the output shaft of the Z-axis welding motor through a synchronous belt; the welding mounting frame 401a is meshed and connected to the Z-axis welding screw;

[0092] The laser emitter 402a and the welding detection mechanism 403a are installed on the welding installation plate. The welding detection mechanism 403a in this embodiment is a welding detection sensor, that is, a photoelectric sensor. The welding detection mechanism 403a is used to detect the welding effect during the welding process.

[0093] Brief description of the use process: After the components are in place, the CCD detection device 2a sends the coordinate positions of the junction box and the bus bar to the correction mechanism 301a and the laser welding device 4a. The correction mechanism 301a drives the shaping claw mechanism 302a to move above the junction box. The shaping claw mechanism 302a presses down to the bus bar to straighten the lead. The CCD detection device 2a takes a second photo and sends the bus bar coordinate position to the laser welding device 4a. The laser welding device 4a moves to the top of the junction box according to the coordinates for welding. During the welding process, the welding detection mechanism 403a detects the welding effect. The dust removal component 16a removes welding smoke and moves to a safe position after welding. The CCD detection device 2a takes a third photo, performs post-welding inspection and stores data.

[0094] In summary, the utility model has a high degree of automation, can automatically straighten the busbar, and improve welding quality. Therefore, the utility model effectively overcomes various shortcomings in the prior art and has a high industrial utilization value.

[0095] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A laser automatic welding equipment, characterized in that: Including a rack (01a); A conveying device (1a) arranged on the frame (01a) for conveying the junction box; A CCD detection device (2a) arranged on the frame (01a) for detecting position information of a junction box; A shaping claw device (3a) arranged on the frame (01a) and used for smoothing the busbar so that the busbar fits on the copper plate; And a laser welding device (4a) arranged on the frame (01a) for welding the bus bar and the copper plate together.

2. The laser automatic welding equipment according to claim 1, characterized in that: The CCD detection device (2a), the shaping claw device (3a) and the laser welding device (4a) are all located above the conveying device (1a); The conveying device (1a) comprises a conveying mechanism (101a) and a correcting mechanism (102a); the conveying mechanism (101a) is a conveyor belt mechanism; The alignment mechanism (102a) comprises an X-axis alignment component (1021a) and a Y-axis alignment component (1022a); the X-axis alignment component (1021a) and the Y-axis alignment component (1022a) both comprise a conveyor belt mechanism and alignment wheels arranged at both ends of the conveyor belt mechanism.

3. The laser automatic welding equipment according to claim 1, characterized in that: The CCD detection device (2a) comprises a detection support frame (201a) fixed on a frame (01a) along the Y-axis direction, a light source support (202a) adjustably arranged on the detection support frame (201a), and a CCD camera (203a) fixed on the light source support (202a).

4. The laser automatic welding equipment according to claim 1, characterized in that: The shaping claw device (3a) comprises a deviation correction mechanism (301a) and a shaping claw mechanism (302a); The shaping claw mechanism (302a) comprises a shaping mounting frame (1), a buffer assembly (2) arranged on the shaping mounting frame (1), a fixed claw assembly (3) for pressing the end of the bus bar, and a movable claw assembly (6) for smoothing the bus bar and pressing the other end of the bus bar.

5. The laser automatic welding equipment according to claim 4, characterized in that: The shaping mounting frame (1) is provided with a dust removal assembly (16a), the dust removal assembly (16a) comprising a dust removal connecting frame (161a) fixedly connected to the shaping mounting plate, a shielding cover (162a) fixedly connected to the dust removal connecting frame (161a) and covering the fixed claw assembly (3) and the movable claw assembly (6), and a dust removal pipe (163a) having one end connected to the shielding cover (162a) and the other end connected to the negative pressure device. A welding opening (20a) is provided on the top of the shielding cover (162a).

6. The laser automatic welding equipment according to claim 4, characterized in that: The fixing claw assembly (3) comprises a shaping connection frame (301) and a fixing claw (302) fixed on the shaping connection frame (301); The moving claw assembly (6) comprises a shaping driving member (61) arranged on a shaping connecting frame (301), and a moving claw (62) connected to an output end of the shaping driving member (61); The movable claw (62) is arranged opposite to the fixed claw (302), and the shaping driving member (61) drives the movable claw (62) to approach or move away from the fixed claw (302).

7. The automatic laser welding equipment according to claim 6, characterized in that: The buffer assembly (2) comprises a linear slide rail module (201) and a pressing spring (202) vertically arranged on the shaping mounting frame (1); The linear slide rail module (201) comprises a linear guide rail (2011) arranged on a shaping mounting frame (1) and a linear slider (2012) slidably connected to the linear guide rail (2011), and the shaping connecting frame (301) is arranged on the linear slider (2012); The two ends of the pressing spring (202) are respectively connected to the linear guide rail (2011) and the linear slider (2012).

8. The automatic laser welding equipment according to claim 4, characterized in that: The deflection correction mechanism (301a) comprises an X-axis deflection correction component (3011a), a Y-axis deflection correction component (3012a), a Z-axis deflection correction component (3013a) and an R-axis deflection correction component (3014a); The R-axis deviation correction component (3014a) is connected to the shaping mounting frame (1) and is used to drive the shaping claw mechanism (302a) to rotate on the XY plane; The Z-axis deviation correction component (3013a) is connected to the R-axis deviation correction component (3014a) and is used to drive the R-axis deviation correction component (3014a) to move in the Z-axis direction; The X-axis deviation correction component (3011a) is connected to the Z-axis deviation correction component (3013a) and is used to drive the Z-axis deviation correction component (3013a) to move in the X-axis direction; The Y-axis deviation correction component (3012a) is connected to the X-axis deviation correction component (3011a) and is used to drive the X-axis deviation correction component (3011a) to move in the Y-axis direction.

9. The laser automatic welding equipment according to claim 1, characterized in that: The laser welding device (4a) comprises a welding mounting frame (401a), a laser emitter (402a) and a welding detection mechanism (403a) arranged on the welding mounting frame (401a), a Z-axis driving mechanism (404a) for driving the welding mounting frame (401a) to move in the Z-axis direction, and a Y-axis driving mechanism (405a) for driving the Z-axis driving mechanism (404a) to slide in the Y-axis direction.

10. The automatic laser welding equipment according to claim 1, characterized in that: It also includes a lifting mechanism (31a) arranged on the frame (01a) and located below the conveying device (1a), wherein the lifting mechanism (31a) includes a lifting drive member (311a) fixed on the frame (01a) and a top plate (312a) connected to the output end of the lifting drive member (311a); After the output end of the lifting drive member (311a) is extended, the top plate (312a) is higher than the conveying device (1a).

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