Welding machine for upper cover
By designing a welding machine for upper cover including a rotatable support plate and a moving welding gun up and down, the problems of cumbersome operation and safety hazards of existing welding technology are solved, and efficient and safe welding treatment is achieved.
Patent Information
- Application Number
- CN202420161045.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-01-23
AI Technical Summary
The existing welding technology is cumbersome, time-consuming and has safety risks when handling small parts.
A welding machine for upper cover is designed, including a rotatable support plate and a welding torch that moves up and down, and the rapid limiting and welding of the upper cover semi-finished product is achieved by the arrangement of at least four positioning blocks.
The device can greatly reduce the workload of operators, reduce safety hazards, and improve welding quality and efficiency.
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Figure CN222448929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding machine for an upper cover. Background Art
[0002] After the sheet metal parts are shaped, in order to improve their stability, most of them need to be welded at the gaps, such as Fig. 9 The upper cover shown needs to be welded at the joints on its four sides after the shaping process. Currently, for the welding work of small parts, the parts are mostly placed on the workbench, and then the operator holds the welding gun and aims at the specific position for welding. This is not only time-consuming and labor-intensive, but also has safety hazards. Utility Model Content
[0003] The main purpose of the utility model is to provide a welding machine for an upper cover, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A welding machine for an upper cover comprises a support seat;
[0006] A support plate is rotatably mounted on the support seat, and at least four spaced positioning blocks are arranged on the support plate. The at least four positioning blocks can jointly form a positioning area with restricted sides, and the top of the positioning area is in an open state;
[0007] The support seat is also provided with a mounting frame, on which an up-and-down driving device is mounted, and a welding gun is mounted at the output end of the up-and-down driving device;
[0008] A support plate driving assembly is also provided on the support seat, and the support plate driving assembly acts on the support plate so that: the support plate can rotate and the welding gun can face the area between any two positioning blocks.
[0009] Further, the support plate is in a diamond shape;
[0010] There are four positioning blocks, and the four positioning blocks are respectively located at the four corners of the supporting plate.
[0011] Furthermore, the support plate is rotatably connected to the support seat via a connecting shaft;
[0012] The support plate driving assembly includes a rotation driving device, a rotation driving wheel sleeved on the output shaft of the rotation driving device, and a rotation driven wheel sleeved on the connecting shaft;
[0013] The support plate driving assembly also includes a rotating transmission belt sleeved on the rotating driving wheel and the rotating driven wheel.
[0014] Furthermore, the positioning block includes a positioning section and an adjusting section connected to the positioning section, and a strip-shaped opening is provided on the adjusting section;
[0015] The support plate is provided with a locking hole;
[0016] The utility model also comprises a locking piece, wherein the bottom end of the locking piece passes through the strip-shaped opening and is connected to the locking hole.
[0017] Furthermore, the welding gun is installed at the output end of the upper and lower driving device via a connecting frame;
[0018] A welding gun limiting slide groove is provided on the connecting frame, and a welding gun limiting slide rail which can cooperate with the welding gun limiting slide groove is installed on the mounting frame.
[0019] Furthermore, the support plate is provided with at least one set of through-hole components, and each set of through-hole components includes two through-holes penetrating the upper and lower ends thereof;
[0020] Also included is an upper top assembly;
[0021] The lifting assembly includes a lifting drive device, and the output end of the lifting drive device is connected to a lifting connection frame.
[0022] Both ends of the upper connecting frame are provided with upper rods;
[0023] The upper ejection driving device acts on the upper ejection connecting frame so that the two upper ejection rods can respectively pass through the two through-openings of the same through-opening assembly.
[0024] Furthermore, the upper ejector rod limiting cylinder is provided on the upper ejector connecting frame;
[0025] The support seat is provided with an upper push rod limiting guide rod which can cooperate with the upper push rod limiting cylinder.
[0026] Compared with the prior art, the utility model has the following beneficial effects: in the utility model, by setting at least four positioning blocks, the four sides of the upper cover semi-finished product can be quickly limited; the rotatable support plate combined with the welding gun that can move up and down can realize the welding processing of the four corners of the upper cover semi-finished product, so that the workload of the operator can be greatly reduced, the potential safety hazards can be reduced, and the welding quality and welding efficiency can be effectively improved. Among them, when the upper cover semi-finished product is placed on the support plate, the four corners of the diamond-shaped support plate and the four corners of the square upper cover semi-finished product form a staggered arrangement, so that it is convenient to realize the welding processing at the corners, and at the same time, it is also convenient to realize the loading and unloading of the upper cover by holding the corners of the upper cover. In addition, by setting the upper top component, the operator's unloading work can also be assisted by the upper cover. It can be seen that the utility model has the advantages of simple structure, stable operation and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a structural schematic diagram of a welding machine for an upper cover of the utility model;
[0028] Figure 2 This is a structural schematic diagram of a welding machine for an upper cover of the utility model;
[0029] Figure 3 It is a partial cross-sectional view of a welding machine for an upper cover of the utility model;
[0030] Figure 4 This is a top view of a welding machine for an upper cover according to the utility model;
[0031] Figure 5 This is a cross-sectional view of an upper top assembly in a welding machine for an upper cover of the utility model;
[0032] Figure 6 It is a partial cross-sectional view of a mounting frame in a welding machine for an upper cover of the utility model;
[0033] Figure 7 It is a top view of a specific embodiment of a support plate in a welding machine for an upper cover of the utility model;
[0034] Figure 8 It is a top view of another specific embodiment of a support plate in a welding machine for an upper cover of the utility model;
[0035] Fig. 9 The utility model is a schematic structural diagram of a semi-finished upper cover in an upper cover welding machine.
[0036] In the figure: 1, support seat, 2, support plate, 3, positioning block, 4, mounting frame, 5, upper and lower driving devices, 6, welding gun, 7, connecting shaft, 8, rotating driving device, 9, rotating active wheel, 10, rotating driven wheel, 11, rotating transmission belt, 12, positioning section, 13, adjusting section, 14, strip opening, 15, through-hole, 16, upper driving device, 17, upper connecting frame, 18, upper ejector rod, 19, connecting frame, 20, welding gun limiting slide groove, 21, welding gun limiting slide rail, 22, upper ejector rod limiting cylinder, 23, upper ejector rod limiting guide rod, 24, supporting section, 25, ball bearing, 26, give way, 27, bearing, 28, locking piece, 29, upper cover semi-finished product, 30, corner, 31, locking hole. DETAILED DESCRIPTION
[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0038] like Figure 1-8 As shown, a welding machine for an upper cover comprises a support base 1;
[0039] A support plate 2 is rotatably mounted on the support seat 1, and at least four positioning blocks 3 are arranged at intervals on the support plate 2. The at least four positioning blocks 3 can jointly form a positioning area with restricted sides, and the top of the positioning area is in an open state;
[0040] The support seat 1 is also provided with a mounting frame 4, on which an up-and-down driving device 5 is mounted, and a welding gun 6 is mounted at the output end of the up-and-down driving device 5;
[0041] A support plate driving assembly is also provided on the support seat 1 , and the support plate driving assembly acts on the support plate 2 , so that: the support plate 2 can rotate, and the welding gun 6 can face the area between any two positioning blocks 3 .
[0042] This embodiment is applicable to Fig. 9 The upper cover shown is shaped into a square shape and has four flanges. The abutting parts of the four flanges need to be welded, that is, the corners of the four flanges need to be welded.
[0043] In this embodiment, the connecting shaft 7 is rotatably mounted on the support seat 1 through the bearing 27. When in use, at least four positioning blocks 3 should be provided, and these at least four positioning blocks 3 can limit the position of the four flanges of the upper cover. Of course, each flange can also be provided with multiple positioning blocks 3 to limit it; then start the support plate drive assembly to drive the support plate 2 to rotate. During the rotation (360° rotation), the four corners of the semi-finished upper cover can face the welding gun 6. When welding, since the corners have a certain height, in addition to starting the welding gun 6, the upper and lower drive devices 5 must be started synchronously so that the welding gun 6 can move up and down to complete the welding. The upper and lower drive devices 5 can use cylinders.
[0044] Among them, by setting the positioning block 3, the upper cover semi-finished product can be quickly positioned so that the corners can be welded by the welding gun, and the upper cover semi-finished product can be prevented from accidentally moving during the rotation process.
[0045] Preferably, the support plate 2 is in a diamond shape;
[0046] Four positioning blocks 3 are provided, and the four positioning blocks 3 are respectively located at the four corners of the two supporting plates.
[0047] In this embodiment, the four positioning blocks 3 can better position the upper cover semi-finished product. When the upper cover semi-finished product is placed on the support plate 2, the four corners of the diamond-shaped support plate 2 and the four corners of the square upper cover semi-finished product are staggered, so that it is convenient to achieve welding processing at the corners, and at the same time, it is also convenient to load and unload the upper cover by holding the corners of the upper cover.
[0048] In order to realize the rotational drive of the support plate 2, preferably, the support plate 2 is rotatably connected to the support seat 1 through a connecting shaft 7;
[0049] The support plate driving assembly includes a rotating driving device 8, a rotating driving wheel 9 sleeved on the output shaft of the rotating driving device 8, and a rotating driven wheel 10 sleeved on the connecting shaft 7;
[0050] The support plate driving assembly also includes a rotating transmission belt 11 sleeved on the rotating driving wheel 9 and the rotating driven wheel 10.
[0051] In this embodiment, the rotation driving device 8 is started to drive the rotation driving wheel 9 to rotate, and the rotation driven wheel 10 can be driven to rotate through the transmission effect of the rotation transmission belt 11, and then the connection shaft 7 and the support plate 2 can be driven to rotate. The rotation driving device 8 can be a reduction motor.
[0052] Preferably, the positioning block 3 includes a positioning section 12 and an adjusting section 13 connected to the positioning section 12, and a strip-shaped opening 14 is formed on the adjusting section 13;
[0053] The support plate 2 is provided with a locking hole 31;
[0054] A locking piece is also included, and the bottom end of the locking piece passes through the strip-shaped opening 14 and is connected to the locking hole 31 .
[0055] In this embodiment, by adjusting the position of the positioning block 3 relative to the locking hole 31, the length of the four sides limited by the positioning area can be adjusted. In this way, it can be applied to upper cover semi-finished products of different specifications. The locking member 28 can be selected from screws, bolts, etc.
[0056] Preferably, the welding gun 6 is mounted on the output end of the upper and lower driving device 5 via a connecting frame 19;
[0057] A welding gun limiting slide groove 20 is provided on the connecting frame 19 , and a welding gun limiting slide rail 21 which can cooperate with the welding gun limiting slide groove 20 is installed on the mounting frame 4 .
[0058] In this embodiment, the cooperation between the welding gun limiting slide groove 20 and the welding gun limiting slide rail 21 can improve the stability of the welding gun 6 moving up and down, thereby improving the welding quality.
[0059] Furthermore, at least one set of through-hole components is provided on the support plate 2, and each set of through-hole components includes two through-holes 15 penetrating the upper and lower ends thereof;
[0060] Also included is an upper top assembly;
[0061] The lifting assembly includes a lifting drive device 16, the output end of the lifting drive device 16 is connected to a lifting connection frame 17, and both ends of the lifting connection frame 17 are provided with lifting rods 18;
[0062] The lifting driving device 16 acts on the lifting connecting frame 17 so that the two lifting rods 18 can respectively pass through the two through-openings 15 of the same through-opening assembly.
[0063] In this embodiment, in order to make way for the connecting shaft 7, a middle portion of the upper connecting frame 17 has a making way opening 26.
[0064] When this embodiment is used, the upper connecting frame 17 can be driven to move up and down by starting the upper driving device. When unloading is required, the upper connecting frame 17 is moved upward so that the upper rod 18 can pass through the through hole 15 to act on the bottom end of the upper cover and drive the upper cover to move upward together, so that it is convenient for operators to remove the upper cover. Among them, the upper driving device 16 can be a cylinder. In order to improve the stability of the upper connecting frame 17 moving drive, two upper driving devices 16 can be provided to act on the upper connecting frame 17.
[0065] When the design has a set of through-port components, such as Figure 7 As shown, that is, when only two through-holes 15 are provided on the support plate 2, the upper cover needs to be reset to the initial position after completing the welding process of the four corners, that is, it needs to be reset to the angle position where the first corner faces the welding gun 6. In this way, each time welding is completed, the support plate 2 rotates 360°, and when unloading, even if only one set of through-hole components is provided, the two upper ejector rods 18 can face the two through-holes 15.
[0066] If the upper cover is being cut, the welding gun 6 is facing the last corner, then each time welding is completed, the support plate 2 only needs to rotate 270°. To make up for the angle difference, two sets of through-hole components need to be provided on the support plate 2. The four through-holes 15 in the two sets of through-hole components are evenly distributed on the loop, that is, two adjacent through-holes 15 are spaced 90° apart. Figure 8 As shown, in this way, even if there is an angle difference, the lifting requirement of the upper push rod 18 can still be met.
[0067] Preferably, the upper connecting frame 17 is provided with an upper push rod limiting cylinder 22;
[0068] The support seat 1 is provided with an upper push rod limiting guide rod 23 which can cooperate with the upper push rod limiting cylinder 22 .
[0069] In this embodiment, the cooperation between the upper push rod limiting cylinder 22 and the upper push rod limiting guide rod 23 can improve the stability of the upper push rod connecting frame 17 moving up and down. In order to improve the stability of the rotation of the support plate 2, the top of the upper push rod limiting guide rod 23 can be provided with a support section 24, and the top of the support section 24 is inlaid with a ball 25, which can reduce the friction between the support plate 2 and the support section 24 during relative rotation, thereby improving the service life.
[0070] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A welding machine for upper cover, characterized in that: It comprises a support base (1); A support plate (2) is rotatably mounted on the support seat (1), and at least four positioning blocks (3) are arranged at intervals on the support plate (2). The at least four positioning blocks (3) can jointly form a positioning area with restricted sides, and the top of the positioning area is in an open state; A mounting frame (4) is also provided on the support seat (1), an up-and-down driving device (5) is installed on the mounting frame (4), and a welding gun (6) is installed at the output end of the up-and-down driving device (5); A support plate driving assembly is also provided on the support seat (1), and the support plate driving assembly acts on the support plate (2), so that: the support plate (2) can rotate, and the welding gun (6) can face the area between any two positioning blocks (3).
2. The upper cover welding machine according to claim 1, characterized in that: The support plate (2) is in a rhombus shape; Four positioning blocks (3) are provided, and the four positioning blocks (3) are respectively located at the four corners of the supporting plate (2).
3. The upper cover welding machine according to claim 1, characterized in that: The support plate (2) is rotatably connected to the support base (1) via a connecting shaft (7); The support plate driving assembly comprises a rotary drive device (8), a rotary driving wheel (9) sleeved on the output shaft of the rotary drive device (8), and a rotary driven wheel (10) sleeved on the connecting shaft (7); the support plate driving assembly also comprises a rotary transmission belt (11) sleeved on the rotary driving wheel (9) and the rotary driven wheel (10).
4. The upper cover welding machine according to claim 1, characterized in that: The positioning block (3) comprises a positioning section (12) and an adjusting section (13) connected to the positioning section (12), and a strip-shaped opening (14) is provided on the adjusting section (13); The support plate (2) is provided with a locking hole (31); It also comprises a locking piece, the bottom end of which passes through the strip-shaped opening (14) and is connected to the locking hole (31).
5. The upper cover welding machine according to claim 1, characterized in that: The welding gun (6) is mounted on the output end of the upper and lower driving device (5) via a connecting frame (19); A welding gun limiting slide groove (20) is provided on the connecting frame (19), and a welding gun limiting slide rail (21) which can cooperate with the welding gun limiting slide groove (20) is installed on the mounting frame (4).
6. The upper cover welding machine according to claim 1, characterized in that: The support plate (2) is provided with at least one group of through-hole components, each group of through-hole components comprising two through-holes (15) penetrating the upper and lower ends thereof; Also included is an upper top assembly; The upper ejection assembly comprises an upper ejection driving device (16), the output end of the upper ejection driving device (16) is connected to an upper ejection connecting frame (17), and both ends of the upper ejection connecting frame (17) are provided with upper ejection rods (18); the upper ejection driving device (16) acts on the upper ejection connecting frame (17), so that: the two upper ejection rods (18) can respectively pass through the two through-holes (15) of the same through-hole assembly.
7. The upper cover welding machine according to claim 6, characterized in that: The upper ejector connecting frame (17) is provided with an upper ejector rod limiting cylinder (22); The support seat (1) is provided with an upper push rod limiting guide rod (23) which can cooperate with the upper push rod limiting cylinder (22).
Citation Information
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