Excavator welding device with overturning function

By designing an excavator welding device with flip function, the workpiece is coordinated by multiple components to achieve multi-directional flip adjustment, which solves the problem that traditional welding devices are difficult to achieve multi-directional flip and improves the flexibility and efficiency of welding processing .

CN222449032UActive Publication Date: 2025-02-11XINGTAI ZHONGWEI ZHUOTE HYDRAULIC TECH CO LTD
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Patent Information

Application Number
CN202420871706.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-02-11
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

When traditional welding devices weld workpieces, it is difficult to achieve multi-directional flip adjustment, which affects the processing of workpieces.

Method used

An excavator welding device with flip function is designed, including a base, a rotary assembly, a adjustment assembly, a lift assembly, a flip assembly, a welding assembly and a support assembly. Through the collaborative work of these components, multi-directional flip adjustment of the workpiece is achieved.

Benefits of technology

This device can perform multi-directional flip adjustment of the workpiece, facilitate welding processing, and improve the flexibility and efficiency of workpiece welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding devices, in particular to an excavator welding device with an overturning function. The technical problems that a traditional welding device is single in workpiece overturning angle, multi-direction overturning adjustment treatment is difficult to conduct on a workpiece, and machining work on the workpiece is affected are solved. According to the technical scheme, the excavator welding device with the overturning function comprises a base, a rotating assembly, an adjusting assembly, a lifting assembly, an overturning assembly, a welding assembly and a supporting assembly; compared with a traditional welding device which needs to turn over the workpiece when welding other surfaces of the workpiece, the traditional welding device is difficult to turn over and adjust the workpiece in multiple directions, so that the machining work of the workpiece is influenced, and the welding efficiency is improved. According to the welding device, after a workpiece is fixed, horizontal angle rotation and vertical angle overturning are carried out on the workpiece so that multi-directional overturning adjustment treatment can be carried out on the workpiece, and therefore overturning adjustment treatment can be conveniently carried out on workpiece welding machining.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to an excavator welding device with a flipping function. Background Art

[0002] A welding device is a device used to connect metal parts. There are many advantages to using a welding device to connect metal parts. First, the welding connection is stronger than other connection methods and can withstand greater forces. Second, the welding connection has almost no looseness or friction, making the connection more stable. In addition, the welding connection does not affect the strength of the material, so that the connection part maintains its original strength. Finally, the welding connection makes the connection part look neat and tidy without affecting the appearance. However, the welding device also has some limitations. First, the welding process requires some professional knowledge and skills, so the operator needs to be trained. In addition, the welding process also generates heat and flames, and necessary safety measures need to be taken to prevent fire or personal injury. In the future, welding devices will continue to develop. With the development of technology With the progress, new welding methods and devices will also be applied to different industries. For example, the development of laser welding and arc welding technology will make welding more precise and efficient. In addition, the emergence of automated welding equipment will reduce manual operation and improve production efficiency. However, traditional welding devices are usually composed of a power supply, a welding gun and a control system. When the power supply is powered, the welding gun generates high temperature through the electric current to melt the welding material and coat it on the workpiece. Through cooling and solidification, the welding material forms a strong connection. However, when welding the workpiece, the traditional welding device needs to flip the workpiece when welding the other sides of the workpiece. However, the traditional welding device has a relatively single flipping angle for the workpiece, and it is difficult to perform multi-directional flipping and adjustment on the workpiece, which affects the processing of the workpiece. Utility Model Content

[0003] In order to overcome the problem that in the daily use of traditional welding devices, when welding a workpiece, the traditional welding device needs to flip the workpiece when welding other surfaces of the workpiece. However, the traditional welding device has a relatively single flipping angle for the workpiece, and it is difficult to perform multi-directional flipping and adjustment on the workpiece, which affects the processing of the workpiece.

[0004] The technical solution of the utility model is: an excavator welding device with a flipping function, comprising a base, a rotating component, an adjusting component, a lifting component, a flipping component, a welding component and a supporting component; a rotating component with a rotating function is arranged above the base, an adjusting component with an adjusting function is arranged above the rotating component, a lifting component with a lifting function is arranged above the adjusting component, a flipping component with a flipping function is arranged on one side of the lifting component, a welding component with a welding function is arranged on one side of the base, and a supporting component with a supporting function is arranged below the base.

[0005] Preferably, the base is supported and shock-absorbing by the supporting assembly, the position of the flipping assembly can be adjusted by starting the adjusting assembly, thereby fixing the workpiece, the horizontal angle rotation of the workpiece can be adjusted by starting the rotating assembly, the height of the workpiece can be adjusted by starting the lifting assembly, and the vertical angle flipping of the workpiece can be adjusted by starting the flipping assembly, thereby flipping the workpiece, thereby realizing multi-directional flipping adjustment of the workpiece that needs to be welded, and the workpiece can be welded by the welding assembly.

[0006] Preferably, the rotating assembly includes a first motor and a connecting plate; the first motor is arranged below the base, and the connecting plate is arranged above the base. The first motor and the connecting plate are connected by a rotating shaft. When in use, the connecting plate is driven to rotate by starting the first motor.

[0007] Preferably, the adjustment component includes a second motor, a threaded rod and a moving block; a second motor is arranged above the connecting plate, a threaded rod is arranged at the output end of the second motor, two opposite threads are arranged on the threaded rod, a moving block is arranged on the outer side of the threaded rod, two groups of moving blocks are arranged, and the moving block and the threaded rod are threadedly connected. When in use, the threaded rod is driven to rotate by starting the second motor, and the moving block is driven to move linearly by the rotation of the threaded rod.

[0008] Preferably, the lifting assembly includes a third motor, a screw rod and a moving frame; a third motor is arranged below the moving block, a screw rod is arranged at the output end of the third motor, a moving frame is arranged outside the screw rod, and the screw rod and the moving frame are threadedly connected. When in use, the screw rod is driven to rotate by starting the third motor, and the moving frame is driven to move up and down by the rotation of the screw rod.

[0009] Preferably, the flipping assembly includes a fourth motor, a connecting frame, a connecting rod and a fixed plate; a fourth motor is arranged on one side of the movable frame, a connecting frame is arranged on one side of the movable frame, the connecting frame and the fourth motor are connected through a rotating shaft, a connecting rod is arranged on one side of the connecting frame, and a fixed plate is arranged at one end of the connecting rod. When in use, the position of the fixed plate is adjusted by linear movement of the movable block, so that the workpiece is clamped and fixed, the workpiece is adjusted up and down by moving the movable frame up and down, and the workpiece is rotationally adjusted by rotating the connecting plate. The connecting frame is driven to rotate by starting the fourth motor, the connecting rod is driven to rotate by rotating the connecting frame, and the fixed plate is driven to rotate by rotating the connecting rod, so that the workpiece is flipped and adjusted, thereby realizing multi-directional flipping and adjustment of the workpiece to be welded.

[0010] Preferably, the welding assembly includes a robotic arm and a welding head; the robotic arm is provided on one side of the base, and the welding head is provided on one end of the robotic arm. When in use, the position of the welding head is adjusted by the robotic arm, and the workpiece can be welded by the welding head.

[0011] Preferably, the support assembly includes a support and a buffer pad; a support is arranged below the base, and the support is arranged in multiple groups, and a buffer pad is arranged below the support. When in use, the base is supported by the support, thereby supporting the welding device, and the support is shock-absorbing by the buffer pad, thereby shock-absorbing the welding device, thereby improving the stability of the welding device when in use.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional welding device, which is usually composed of a power supply, a welding gun and a control system, when the power supply is supplied, the welding gun generates high temperature through the current, melts the welding material and applies it to the workpiece, and forms a solid connection through cooling and solidification. However, when the traditional welding device is used to weld the workpiece, it is necessary to flip the workpiece when welding other surfaces of the workpiece. However, the traditional welding device has a relatively single flipping angle for the workpiece, and it is difficult to perform multi-directional flipping adjustment processing on the workpiece, which affects the processing of the workpiece. The welding device improves the horizontal angle rotation and vertical angle flipping of the workpiece after fixing the workpiece to realize multi-directional flipping adjustment processing of the workpiece, thereby facilitating the flipping adjustment processing of the workpiece welding processing;

[0014] 2. Start the first motor to drive the connecting plate to rotate, start the second motor to drive the threaded rod to rotate, drive the moving block to move linearly through the rotation of the threaded rod, start the third motor to drive the screw rod to rotate, drive the moving frame to move up and down through the rotation of the screw rod, adjust the position of the fixed plate through the linear movement of the moving block, thereby clamping and fixing the workpiece, adjusting the workpiece up and down through the up and down movement of the moving frame, rotating the workpiece through the rotation of the connecting plate, starting the fourth motor to drive the connecting frame to rotate, driving the connecting rod to rotate through the rotation of the connecting frame, and driving the fixed plate to rotate through the rotation of the connecting rod, thereby turning the workpiece over, thereby realizing multi-directional turning and adjustment of the workpiece to be welded;

[0015] 3. The base is supported by a support, thereby supporting the welding device, and the support is shock-absorbing by a buffer pad, thereby shock-absorbing the welding device, thereby improving the stability of the welding device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1The first three-dimensional structure schematic diagram of the excavator welding device with a flipping function of the utility model is shown;

[0017] Figure 2 The second stereoscopic structure schematic diagram of the excavator welding device with a flipping function of the utility model is shown;

[0018] Figure 3 The first cross-sectional structure diagram of the excavator welding device with a flipping function of the utility model is shown;

[0019] Figure 4 The second cross-sectional structure diagram of the excavator welding device with a flipping function of the utility model is shown;

[0020] Explanation of the accompanying drawings: 1. Base; 2. Rotating assembly; 201. First motor; 202. Connecting plate; 3. Adjusting assembly; 301. Second motor; 302. Threaded rod; 303. Moving block; 4. Lifting assembly; 401. Third motor; 402. Screw rod; 403. Moving frame; 5. Flipping assembly; 501. Fourth motor; 502. Connecting frame; 503. Connecting rod; 504. Fixed plate; 6. Welding assembly; 601. Robot arm; 602. Welding head; 7. Support assembly; 701. Support; 702. Buffer pad. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1 The utility model provides an embodiment: an excavator welding device with a flipping function, comprising a base 1, a rotating component 2, an adjusting component 3, a lifting component 4, a flipping component 5, a welding component 6 and a supporting component 7; a rotating component 2 with a rotating function is arranged above the base 1, an adjusting component 3 with an adjusting function is arranged above the rotating component 2, a lifting component 4 with a lifting function is arranged above the adjusting component 3, a flipping component 5 with a flipping function is arranged on one side of the lifting component 4, a welding component 6 with a welding function is arranged on one side of the base 1, and a supporting component 7 with a supporting function is arranged below the base 1.

[0023] See also Figure 2-4In this embodiment, the rotating assembly 2 includes a first motor 201 and a connecting plate 202; the first motor 201 is arranged below the base 1, and the connecting plate 202 is arranged above the base 1. The first motor 201 and the connecting plate 202 are connected by a rotating shaft. When in use, the connecting plate 202 is driven to rotate by starting the first motor 201. The adjusting assembly 3 includes a second motor 301, a threaded rod 302 and a moving block 303; the second motor 301 is arranged above the connecting plate 202, and the output end of the second motor 301 is provided with a threaded rod 302, and the threaded rod 302 is provided with two opposite threads. The outer side of the threaded rod 302 is provided with a moving block 303, and the moving block 303 Two groups are provided, and the moving block 303 and the threaded rod 302 are threadedly connected. When in use, the threaded rod 302 is driven to rotate by starting the second motor 301, and the moving block 303 is driven to move linearly by the rotation of the threaded rod 302. The lifting component 4 includes a third motor 401, a screw rod 402 and a moving frame 403; the third motor 401 is provided below the moving block 303, the output end of the third motor 401 is provided with a screw rod 402, and the outer side of the screw rod 402 is provided with a moving frame 403, and the screw rod 402 and the moving frame 403 are threadedly connected. When in use, the screw rod 402 is driven to rotate by starting the third motor 401, and the moving frame 403 is driven to move up and down by the rotation of the screw rod 402.

[0024] The flip assembly 5 includes a fourth motor 501, a connecting frame 502, a connecting rod 503 and a fixed plate 504; a fourth motor 501 is arranged on one side of the movable frame 403, a connecting frame 502 is arranged on one side of the movable frame 403, the connecting frame 502 and the fourth motor 501 are connected by a rotating shaft, a connecting rod 503 is arranged on one side of the connecting frame 502, and a fixed plate 504 is arranged at one end of the connecting rod 503. When in use, the position of the fixed plate 504 is adjusted by linear movement of the movable block 303, so as to clamp and fix the workpiece, the workpiece is adjusted up and down by moving the movable frame 403 up and down, and the workpiece is rotated and adjusted by rotating the connecting plate 202, the connecting frame 502 is driven to rotate by starting the fourth motor 501, the connecting rod 503 is driven to rotate by the rotation of the connecting frame 502, and the fixed plate 504 is driven to rotate by the rotation of the connecting rod 503, so as to The workpiece is flipped and adjusted to achieve multi-directional flipping and adjustment of the workpiece to be welded. The welding assembly 6 includes a mechanical arm 601 and a welding head 602; a mechanical arm 601 is provided on one side of the base 1, and a welding head 602 is provided at one end of the mechanical arm 601. When in use, the position of the welding head 602 is adjusted by the mechanical arm 601, and the workpiece can be welded by the welding head 602. The support assembly 7 includes a support 701 and a buffer pad 702; a support 701 is provided below the base 1, and the support 701 is provided in multiple groups. A buffer pad 702 is provided below the support 701. When in use, the base 1 is supported by the support 701, so as to support the welding device, and the support 701 is shock-absorbing by the buffer pad 702, so as to shock-absorbing the welding device, thereby improving the stability of the welding device when in use.

[0025] When working, the base 1 is first supported by the support 701, thereby supporting the welding device, and the support 701 is shock-absorbing by the buffer pad 702, thereby shock-absorbing the welding device.

[0026] After the welding device is fixed, the connecting plate 202 is driven to rotate by starting the first motor 201, the threaded rod 302 is driven to rotate by starting the second motor 301, and the moving block 303 is driven to move linearly by the rotation of the threaded rod 302, and the screw rod 402 is driven to rotate by starting the third motor 401, and the moving frame 403 is driven to move up and down by the rotation of the screw rod 402;

[0027] After the movable frame 403 moves up and down, the position of the fixed plate 504 is adjusted by linear movement of the movable block 303, so that the workpiece is clamped and fixed, the movable frame 403 is moved up and down to adjust the workpiece up and down, and the connecting plate 202 is rotated to rotate the workpiece, and the fourth motor 501 is started to drive the connecting frame 502 to rotate, and the connecting rod 503 is rotated by the rotation of the connecting frame 502, and the fixed plate 504 is rotated by the rotation of the connecting rod 503, so that the workpiece is flipped and adjusted.

[0028] Through the above steps, the base 1 is supported and shock-absorbing by the support component 7, the position of the flip component 5 can be adjusted by starting the adjustment component 3, so as to fix the workpiece, the horizontal angle rotation adjustment of the workpiece is performed by starting the rotation component 2, the height of the workpiece is adjusted by starting the lifting component 4, and the vertical angle flip adjustment of the workpiece is performed by starting the flip component 5, so as to flip the workpiece, thereby realizing multi-directional flip adjustment of the workpiece to be welded, and the workpiece can be welded by using the welding component 6.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An excavator welding device with a flipping function, comprising a base (1); characterized in that: The invention also comprises a rotating assembly (2), an adjusting assembly (3), a lifting assembly (4), a flipping assembly (5), a welding assembly (6) and a supporting assembly (7); a rotating assembly (2) having a rotating function is arranged above the base (1); an adjusting assembly (3) having an adjusting function is arranged above the rotating assembly (2); a lifting assembly (4) having a lifting function is arranged above the adjusting assembly (3); a flipping assembly (5) having a flipping function is arranged on one side of the lifting assembly (4); a welding assembly (6) having a welding function is arranged on one side of the base (1); and a supporting assembly (7) having a supporting function is arranged below the base (1).

2. The excavator welding device with a flipping function according to claim 1, characterized in that: The rotating assembly (2) comprises a first motor (201) and a connecting plate (202); the first motor (201) is arranged below the base (1), the connecting plate (202) is arranged above the base (1), and the first motor (201) and the connecting plate (202) are connected via a rotating shaft.

3. The excavator welding device with a flipping function according to claim 2, characterized in that: The adjustment component (3) comprises a second motor (301), a threaded rod (302) and a moving block (303); the second motor (301) is arranged above the connecting plate (202); the threaded rod (302) is arranged at the output end of the second motor (301); the threaded rod (302) is arranged with two opposite threads; the moving block (303) is arranged outside the threaded rod (302); two groups of the moving blocks (303) are arranged; the moving blocks (303) and the threaded rod (302) are threadedly connected.

4. The excavator welding device with a flipping function according to claim 3, characterized in that: The lifting assembly (4) comprises a third motor (401), a screw rod (402) and a moving frame (403); the third motor (401) is arranged below the moving block (303); the screw rod (402) is arranged at the output end of the third motor (401); the moving frame (403) is arranged outside the screw rod (402); the screw rod (402) and the moving frame (403) are threadedly connected.

5. The excavator welding device with a flipping function according to claim 4, characterized in that: The flip assembly (5) comprises a fourth motor (501), a connecting frame (502), a connecting rod (503) and a fixed plate (504); the fourth motor (501) is arranged on one side of the moving frame (403), the connecting frame (502) is arranged on one side of the moving frame (403), the connecting frame (502) and the fourth motor (501) are connected via a rotating shaft, the connecting rod (503) is arranged on one side of the connecting frame (502), and the fixed plate (504) is arranged at one end of the connecting rod (503).

6. The excavator welding device with a flipping function according to claim 1, characterized in that: The welding assembly (6) comprises a mechanical arm (601) and a welding head (602); the mechanical arm (601) is arranged on one side of the base (1), and the welding head (602) is arranged on one end of the mechanical arm (601).

7. The excavator welding device with a flipping function according to claim 1, characterized in that: The support assembly (7) comprises a support (701) and a buffer pad (702); the support (701) is arranged below the base (1), the support (701) is arranged in multiple groups, and the buffer pad (702) is arranged below the support (701).