Novel large hose clamp full-automatic assembly machine

By designing a new type of fully automatic assembly machine for large throat hose, using a variety of mechanical components to realize automatic clamping of the hose belt and hose shell and automatic assembly of bolts, the problem of low automation of existing large throat hose production is solved, and the problem of improved Productivity and automation level.

CN222449082UActive Publication Date: 2025-02-11SUZHOU LAKEL HARDWARE CO LTD
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Patent Information

Application Number
CN202420222926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-02-11
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The degree of automation in the existing large throat clamp production process leads to inefficient production efficiency and waste of labor.

Method used

A new type of large throat clamp fully automatic assembly machine was designed, which realizes the hoop belt and hoop shell through the base, support column, clamping structure, electric guide rail, sliding seat, electric telescopic rod, fixed box, cylinder and servo motor and other components. Automatic clamping, automatic assembly of bolts and integrated assembly of throat clamps.

Benefits of technology

It improves the automation level of large throat hose production, improves production efficiency, reduces labor waste, and simplifies the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel large hose clamp full-automatic assembling machine which comprises a base, a supporting column is fixedly connected to the left side of the top of the base, and a clamping structure is arranged on the supporting column. The clamping structure comprises a workbench, the bottom of the workbench is fixedly connected with the supporting column, a driving motor is arranged on the left side of the workbench, and the output end of the driving motor is towards the right side. According to the novel full-automatic large hose clamp assembling machine, the base is matched with the supporting columns to support the workbench, and the workbench is matched with the clamping structure to clamp different specifications of clamp belts placed on the workbench, so that the stability during large hose clamp machining is enhanced; the electric guide rail arranged on the base is matched with the sliding seat to drive the electric telescopic rod to move, the moving electric telescopic rod drives the supporting seat to move or adjust the height, and the fixing box arranged on the supporting seat is used for limiting a bolt to be machined and can be automatically assembled, so that the production efficiency of the large hose clamp is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of throat hoop processing, in particular to a novel full-automatic assembly machine for large throat hoop. Background Art

[0002] As is known, the throat clamp is a fastener used to connect soft and hard pipes. It is used to provide sealing for the connection of soft and hard pipes and solve the leakage problem of liquid and gas. It is widely used in various fields such as automobiles, ships, petrochemicals, pharmaceuticals, and food. The commonly used throat clamp is composed of a steel belt and a hoop head. The hoop head is provided with screws for fastening. During the production process, the steel belt and the hoop head need to be assembled together, and the screws are set on the hoop head.

[0003] In the production and processing of throat clamps, a fully automatic assembly machine is required.

[0004] Most of the new large throat hoops fully automatic assembly machines on the market produce large throat hoops by manually using tools to screw bolts into the hoop shell of the large throat hoops, which leads to low automation in the production of large throat hoops, waste of labor, and low production efficiency. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a new fully automatic assembly machine for large throat hoops, which has the advantages of improving the efficiency of large throat hoops production and solving the problem of low production efficiency of large throat hoops.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of large throat clamp fully automatic assembly machine, including a base, a support column is fixedly connected to the left side of the top of the base, and a clamping structure is arranged on the support column.

[0007] The clamping structure includes a workbench, the bottom of which is fixedly connected to a support column, a drive motor is arranged on the left side of the workbench, the output end of the drive motor is directed to the right, a bidirectional threaded rod is fixedly connected to the output end of the drive motor, and both sides of the bidirectional threaded rod are threadedly connected to a limiting sleeve.

[0008] Furthermore, an electric guide rail is arranged on the right side of the base, and a sliding seat is slidably arranged on the electric guide rail.

[0009] Furthermore, an electric telescopic rod is fixedly connected to the top of the sliding seat, the output end of the electric telescopic rod is directed upward, and the output end of the electric telescopic rod is fixedly connected to a supporting seat.

[0010] Furthermore, a fixing box is fixedly connected to the top of the support seat, and a cylinder is arranged on the right side of the fixing box.

[0011] Furthermore, the cylinder output end is directed to the left side, a servo motor is fixedly connected to the cylinder output end, a sliding block is arranged on the right side of the servo motor, a sliding groove is opened in the fixed box, and the sliding block slides in the fixed box through the sliding groove.

[0012] Furthermore, the output end of the servo motor is directed to the left side, the output end of the servo motor is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a storage block, and a storage groove is provided inside the storage block.

[0013] Furthermore, the upper end of the limiting sleeve is fixedly connected to a limiting clamp, one side of the limiting clamp is fixedly connected to a fixing seat, the upper end of the fixing seat is fixedly connected to a fixing column, the outside of the fixing column is fixedly connected to a rubber block, one side of the rubber block is in contact with a hoop, and a hoop shell is provided at the rear of the hoop.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] This new type of fully automatic assembly machine for large throat hoops supports the workbench through a base and a support column, and clamps hoops of different specifications placed on the workbench through a clamping structure of the workbench, thereby enhancing the stability during processing of large throat hoops. The electric guide rails and sliding seats provided on the base drive the displacement of the electric telescopic rod, and the displacement of the support seat is driven by the displaced electric telescopic rod. The fixed box provided on the support seat is used to limit the bolts to be processed and can be automatically assembled, thereby improving the efficiency of large throat hoops production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front cross-sectional view of the overall structure of the utility model;

[0017] Figure 2 It is a three-dimensional diagram of the explosion structure of the hoop belt and hoop shell of the utility model;

[0018] Figure 3 It is a side view of the hoop belt and hoop shell structure of the utility model;

[0019] Figure 4 It is a top view of the overall structure of the utility model.

[0020] In the figure: 1. base; 2. support column; 3. workbench; 4. hoop; 5. hoop shell; 6. electric guide rail; 7. sliding seat; 8. electric telescopic rod; 9. support seat; 10. fixed box; 11. cylinder; 12. sliding groove; 13. servo motor; 14. sliding block; 15. connecting rod; 16. storage block; 17. storage groove; 18. driving motor; 19. two-way threaded rod; 20. limiting sleeve; 21. limiting clamp block; 22. fixed seat; 23. fixed column; 24. rubber block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 In this embodiment, a new type of large throat clamp fully automatic assembly machine includes a base 1, a support column 2 is fixedly connected to the left side of the top of the base 1, and a clamping structure is arranged on the support column 2.

[0023] The clamping structure includes a workbench 3, the bottom of the workbench 3 is fixedly connected to the support column 2, a drive motor 18 is arranged on the left side of the workbench 3, the output end of the drive motor 18 is directed to the right, and a bidirectional threaded rod 19 is fixedly connected to the output end of the drive motor 18, and both sides of the bidirectional threaded rod 19 are threadedly connected to a limiting sleeve 20.

[0024] A thread groove is provided inside the limiting sleeve 20 , and the limiting sleeve 20 is threadedly connected to the bidirectional threaded rod 19 via the thread groove.

[0025] It should be noted that the bottom of the limiting sleeve 20 is slidably connected to the workbench 3 .

[0026] In this embodiment, an electric guide rail 6 is arranged on the right side of the base 1 , and a sliding seat 7 slides on the electric guide rail 6 .

[0027] In this embodiment, the top of the sliding seat 7 is fixedly connected to an electric telescopic rod 8, the output end of the electric telescopic rod 8 is directed upward, and the output end of the electric telescopic rod 8 is fixedly connected to a supporting seat 9.

[0028] In this embodiment, a fixing box 10 is fixedly connected to the top of the support seat 9 , and a cylinder 11 is arranged on the right side of the fixing box 10 .

[0029] In this embodiment, the output end of the cylinder 11 is directed to the left side, and a servo motor 13 is fixedly connected to the output end of the cylinder 11. A sliding block 14 is provided on the right side of the servo motor 13. A sliding groove 12 is opened in the fixed box 10, and the sliding block 14 slides in the fixed box 10 through the sliding groove 12.

[0030] In this embodiment, the output end of the servo motor 13 is on the left side, and a connecting rod 15 is fixedly connected to the output end of the servo motor 13 . One end of the connecting rod 15 is fixedly connected to a storage block 16 , and a storage groove 17 is provided inside the storage block 16 .

[0031] The storage slot 17 is used for placing bolts to facilitate assembly.

[0032] In this embodiment, the upper end of the limiting sleeve 20 is fixedly connected to the limiting clamp 21, one side of the limiting clamp 21 is fixedly connected to the fixing seat 22, the upper end of the fixing seat 22 is fixedly connected to the fixing column 23, the outside of the fixing column 23 is fixedly connected to the rubber block 24, one side of the rubber block 24 is in contact with the hoop 4, and a hoop shell 5 is provided at the rear of the hoop 4.

[0033] Among them, the rubber block 24 is an existing mature technology, which is mainly made of rubber. Rubber is a polymer compound with good elasticity and flexibility. In different industries and application scenarios, the rubber block 24 plays an important function.

[0034] It should be noted that the rubber block 24 can absorb and disperse energy, reduce live load and shock force, and make the hoop 4 clamped more stably.

[0035] It is understandable that the band 4 is usually made of metal, rubber or other high-strength materials, has the function of tightening the connector, and is widely used in many fields such as machinery, pipelines, and transportation vehicles.

[0036] The hoop shell 5 is a component used to reinforce and fix building structural components. It is usually made of metal material and has certain elasticity and strength. The main function of the hoop shell 5 is to provide additional support and stability during the construction process to ensure the correct position and stability of the structural components.

[0037] The working principle of the above embodiment is:

[0038] Firstly, the driving motor 18 can drive the bidirectional threaded rod 19 to rotate, and the rotating bidirectional threaded rod 19 can drive the limiting sleeve 20 to move, and the moving limiting sleeve 20 can drive the limiting clamp 21 to move. After the limiting clamp 21 is adjusted to a suitable position, the fixing column 23 on one side of the fixing seat 22 cooperates with the rubber block 24 to limit and clamp the hoop 4 of different specifications, so as to reduce the movement of the hoop 4 during processing.

[0039] Secondly, the electric guide rail 6 cooperates with the sliding seat 7 to drive the electric telescopic rod 8 to move, the electric telescopic rod 8 drives the support seat 9 to adjust the height, the support seat 9 drives the fixed box 10 to move, and the fixed box 10 is used to adjust the position of the bolts in the storage block 16 and the hoop 4 for assembly.

[0040] Finally, the bolts to be assembled are placed on the placement block 16, and the servo motor 13 is driven to move by the cylinder 11. After the placement block 16 is driven to rotate by the servo motor 13, the bolts are assembled to the hoop 4, and the bolts to be assembled are placed in the fixed block, so that the servo motor 13 rotates and then the bolts rotate. After the cylinder 11 is displaced, the bolts are brought into contact with the hoop shell 5 to achieve the overall assembly of the throat hoop. This has a simple operating structure, can effectively improve the degree of automation in the production of throat hoop, reduce the time required to produce finished products, and increase output.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel large throat clamp fully automatic assembly machine, comprising a base (1), characterized in that: A support column (2) is fixedly connected to the left side of the top of the base (1), and a clamping structure is provided on the support column (2); The clamping structure comprises a workbench (3), the bottom of the workbench (3) is fixedly connected to the support column (2), a drive motor (18) is arranged on the left side of the workbench (3), the output end of the drive motor (18) is directed to the right side, a bidirectional threaded rod (19) is fixedly connected to the output end of the drive motor (18), and both sides of the bidirectional threaded rod (19) are threadedly connected to a limiting sleeve (20).

2. According to claim 1, a new large throat clamp fully automatic assembly machine is characterized by: An electric guide rail (6) is arranged on the right side of the base (1), and a sliding seat (7) is slidably disposed on the electric guide rail (6).

3. The new large throat clamp fully automatic assembly machine according to claim 2 is characterized by: The top of the sliding seat (7) is fixedly connected to an electric telescopic rod (8), the output end of the electric telescopic rod (8) is directed upward, and the output end of the electric telescopic rod (8) is fixedly connected to a support seat (9).

4. The new large throat clamp fully automatic assembly machine according to claim 3 is characterized by: A fixing box (10) is fixedly connected to the top of the support seat (9), and a cylinder (11) is arranged on the right side of the fixing box (10).

5. The new large throat clamp fully automatic assembly machine according to claim 4 is characterized by: The output end of the cylinder (11) is directed to the left side. The output end of the cylinder (11) is fixedly connected to a servo motor (13). A sliding block (14) is arranged on the right side of the servo motor (13). A sliding groove (12) is provided in the fixed box (10). The sliding block (14) slides in the fixed box (10) through the sliding groove (12).

6. The new large throat clamp fully automatic assembly machine according to claim 5 is characterized by: The output end of the servo motor (13) is directed to the left side. The output end of the servo motor (13) is fixedly connected to a connecting rod (15). One end of the connecting rod (15) is fixedly connected to a storage block (16). A storage groove (17) is provided inside the storage block (16).

7. The new large throat clamp fully automatic assembly machine according to claim 1 is characterized by: The upper end of the limiting sleeve (20) is fixedly connected to a limiting clamp (21), one side of the limiting clamp (21) is fixedly connected to a fixing seat (22), the upper end of the fixing seat (22) is fixedly connected to a fixing column (23), the outside of the fixing column (23) is fixedly connected to a rubber block (24), one side of the rubber block (24) is in contact with a hoop (4), and a hoop shell (5) is provided at the rear of the hoop (4).