High-speed shaping machine with emergency stop mechanism

Abstract

The utility model discloses a high-speed shaping machine with an emergency stop mechanism, which comprises a processing table, a shaping and grinding machine, a control panel, an emergency stop button and a clamping component, the shaping and grinding machine is arranged at the bottom end of a hydraulic cylinder, the side surface of the control panel and the side surface of a support frame are fixedly mounted, and the side end of the emergency stop button and the side surface of the support frame are fixedly mounted. The clamping assembly is arranged at the top of the machining table and comprises a connecting plate, a first clamping plate, a rubber strip, a fixed plate and a second clamping plate, the side face of the connecting plate and the end of the movable plate are fixedly installed, the bottom of the connecting plate and the top of the machining table are slidably installed, and the outer surface of the first clamping plate and the end of the connecting plate are fixedly installed. The rubber strip is arranged on the outer surface of the first clamping plate, the bottom of the fixing plate and the top of the machining table are fixedly installed, and the outer surface of the second clamping plate and the end of the fixing plate are fixedly installed. And by arranging the moving assembly and the clamping assembly, the bearing fixing effect in the high-speed shaping process is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of high-speed shaping machines, and more specifically, to a high-speed shaping machine with an emergency stop mechanism. Background Art

[0002] In the process of bearing processing, high-speed shaping machine is a common equipment used to process the outer ring of the bearing to achieve high efficiency, high precision and high stability. The high-speed shaping machine using CNC technology fixes the bearing in the fixture and uses a rotating tool for cutting and shaping. This equipment is widely used in the field of bearing processing.

[0003] However, there are some disadvantages in the fixtures used in traditional high-speed shaping machines when processing bearings. Traditional fixtures are usually composed of two parallel steel sheets, which clamp the parts through the longitudinal force between them. However, for the circular outer ring of the bearing, this fixture design is not ideal and can easily lead to poor clamping effect of the fixture. Moreover, due to the high hardness of the steel sheet, clamping too tightly may cause damage to the surface of the bearing parts, thereby reducing the processing quality of the bearing by the high-speed shaping machine. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a high-speed shaping machine with an emergency stop mechanism to solve the problem that the traditional clamp in the prior art is usually composed of two parallel steel sheets, which easily leads to poor clamping effect for the circular bearing outer ring.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-speed shaping machine with an emergency stop mechanism, comprising

[0006] Processing table;

[0007] A support frame, the bottom of which is fixedly mounted on the top of the processing table;

[0008] A hydraulic cylinder, wherein the top end of the hydraulic cylinder is fixedly mounted on the top of the support frame, and the bottom end of the hydraulic cylinder is slidably mounted on the inner surface of the support frame;

[0009] A shaping and grinding machine, wherein the shaping and grinding machine is arranged at the bottom end of the hydraulic cylinder;

[0010] A control panel, the side of the control panel is fixedly mounted to the side of the support frame, and the shaping and grinding machine is electrically connected to the control panel;

[0011] An emergency stop button, the side end of which is fixedly mounted on the side of the support frame;

[0012] A clamping assembly, wherein the clamping assembly is arranged on the top of the processing table, and the clamping assembly includes a connecting plate, a first clamping plate, a rubber strip, a fixed plate, and a second clamping plate. The side surface of the connecting plate is fixedly installed with the end of the movable plate, the bottom of the connecting plate is slidably installed with the top of the processing table, the outer surface of the first clamping plate is fixedly installed with the end of the connecting plate, the rubber strip is arranged on the outer surface of the first clamping plate, the bottom of the fixed plate is fixedly installed with the top of the processing table, and the outer surface of the second clamping plate is fixedly installed with the end of the fixed plate.

[0013] It also includes a moving component, a dust collecting component, and a support column. The side of the moving component is fixedly installed on the side of the processing table, the top of the dust collecting component is fixedly installed on the inner surface of the processing table, and the top of the support column is fixedly installed on the bottom of the processing table.

[0014] Among them, the moving component includes a limit plate, a servo motor, a threaded rod, and a movable plate. The side of the limit plate is fixedly installed on the side of the processing table, the end of the servo motor is fixedly installed on the side end of the limit plate, the side end of the threaded rod is fixedly installed on the output end of the servo motor, the inner surface of the movable plate is threadedly connected to the outer surface of the threaded rod, the bottom end of the movable plate is slidably installed on the inner surface of the limit plate, and the servo motor is electrically connected to the control panel.

[0015] Among them, the clamping assembly also includes a fixed block, an electric push rod, and a special-shaped block. The side of the fixed block is fixedly installed on the side of the connecting plate, one end of the electric push rod is fixedly installed on the side of the fixed block, the other end of the electric push rod is fixedly installed on the side of the special-shaped block, the side end of the special-shaped block is fixedly installed on the outer surface of the first clamping plate, and the electric push rod is electrically connected to the control panel.

[0016] Among them, the dust collecting assembly includes a supporting plate, a dust collecting bucket, a dust collecting pipe, and a fan. The top of the supporting plate is detachably mounted on the bottom of the processing table, the bottom of the dust collecting bucket is fixedly mounted on the bottom end of the supporting plate, the bottom end of the dust collecting pipe is fixedly mounted on the top of the dust collecting bucket, the outer surface of the dust collecting pipe is slidably mounted on the inner surface of the processing table, the side end of the fan is fixedly mounted on the outer surface of the dust collecting bucket, the bottom of the fan is fixedly mounted on the top of the supporting plate, and the fan is electrically connected to the control panel.

[0017] Wherein, the control panel is also electrically connected to the hydraulic cylinder and the shaping and grinding machine respectively.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] In the above scheme, by setting a moving component and a clamping component, the bearing to be shaped is placed on the top of the processing table and on the side of the second clamping plate, and then the servo motor is started through the control panel, and the threaded rod connected to the output end of the servo motor rotates, so that the movable plate moves along the outer surface of the threaded rod and the inner surface of the limit plate, driving the connected connecting plate to move in the direction of the second clamping plate, driving the first clamping plate connected to the connecting plate to move, and clamping and fixing the bearing in the middle together with the second clamping plate. At the same time, the electric push rod can be controlled to extend or contract through the control panel to push the special-shaped block to move, thereby pushing the end of the connected first clamping plate, and then the curvature of the first clamping plate can be adjusted, so that the first clamping plate and the second clamping plate can be adjusted according to the diameter of the bearing to be clamped, and the friction between the first clamping plate and the bearing to be fixed is increased by the rubber strip set on the surface of the first clamping plate, thereby improving the bearing fixing effect during high-speed shaping.

[0020] In the above scheme, by setting up a dust collection component, during the processing, the fan can be controlled to start through the control panel. The fan draws out the air inside the dust bucket, so that a negative pressure environment is formed inside the dust bucket. Therefore, when the bearing is subjected to shaping processing, the debris generated will be collected uniformly inside the dust bucket along the dust collection pipe arranged inside the processing table, thereby preventing the debris from flying in the working environment and reducing the harm to the working environment and personnel health. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the mobile component of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the dust collecting component of the utility model.

[0025] [reference numerals]

[0026] 1. Processing table; 2. Support frame; 3. Hydraulic cylinder; 4. Shaping grinder; 5. Control panel; 6. Emergency stop button; 7. Moving assembly; 8. Clamping assembly; 9. Dust collection assembly; 10. Support column; 70. Limit plate; 71. Servo motor; 72. Threaded rod; 73. Movable plate; 80. Connecting plate; 81. Fixed block; 82. Electric push rod; 83. Special-shaped block; 84. First clamping plate; 85. Rubber strip; 86. Fixed plate; 87. Second clamping plate; 90. Support plate; 91. Dust collection bucket; 92. Dust collection pipe; 93. Fan. DETAILED DESCRIPTION

[0027] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0028] As attached Figure 1 To Attachment Figure 4 The embodiment of the utility model provides a high-speed shaping machine with an emergency stop mechanism, comprising

[0029] Processing table 1;

[0030] A support frame 2, the bottom of the support frame 2 is fixedly mounted on the top of the processing table 1;

[0031] A hydraulic cylinder 3, wherein the top end of the hydraulic cylinder 3 is fixedly mounted on the top of the support frame 2, and the bottom end of the hydraulic cylinder 3 is slidably mounted on the inner surface of the support frame 2;

[0032] A shaping and grinding machine 4, which is arranged at the bottom end of the hydraulic cylinder 3;

[0033] A control panel 5, the side of the control panel 5 is fixedly mounted on the side of the support frame 2, and the shaping and grinding machine 4 is electrically connected to the control panel 5;

[0034] An emergency stop button 6, the side end of which is fixedly mounted on the side of the support frame 2;

[0035] The clamping assembly 8 is arranged on the top of the processing table 1. The clamping assembly 8 includes a connecting plate 80, a first clamping plate 84, a rubber strip 85, a fixed plate 86, and a second clamping plate 87. The side of the connecting plate 80 is fixedly installed with the end of the movable plate 73, the bottom of the connecting plate 80 is slidably installed with the top of the processing table 1, the outer surface of the first clamping plate 84 is fixedly installed with the end of the connecting plate 80, the rubber strip 85 is arranged on the outer surface of the first clamping plate 84, the bottom of the fixed plate 86 is fixedly installed with the top of the processing table 1, and the outer surface of the second clamping plate 87 is fixedly installed with the end of the fixed plate 86;

[0036] By setting the emergency stop button 6, during the entire processing process, when an emergency occurs, the emergency stop button 6 can be pressed to control the shaping grinder 4 to stop rotating, and control the hydraulic cylinder 3 to contract and drive the shaping grinder 4 to move upward, so that in an emergency, the staff can trigger the emergency stop button 6 to ensure that the equipment stops running, thereby ensuring the safety of the staff and equipment.

[0037] It also includes a moving component 7, a dust collecting component 9, and a support column 10. The side of the moving component 7 is fixedly installed on the side of the processing table 1, the top of the dust collecting component 9 is fixedly installed on the inner surface of the processing table 1, and the top of the support column 10 is fixedly installed on the bottom of the processing table 1.

[0038] The moving assembly 7 includes a limit plate 70, a servo motor 71, a threaded rod 72, and a movable plate 73. The side of the limit plate 70 is fixedly installed with the side of the processing table 1, the end of the servo motor 71 is fixedly installed with the side end of the limit plate 70, the side end of the threaded rod 72 is fixedly installed with the output end of the servo motor 71, the inner surface of the movable plate 73 is threadedly connected with the outer surface of the threaded rod 72, the bottom end of the movable plate 73 is slidably installed with the inner surface of the limit plate 70, and the servo motor 71 is electrically connected with the control panel 5;

[0039] By setting up the servo motor 71, the staff can control the rotation angle and rotation direction of the servo motor 71 through the control panel 5, so as to quickly adjust the positions of the movable plate 73 and the connecting plate 80 and the first clamping plate 84 connected to the movable plate 73, thereby improving the efficiency of clamping and fixing.

[0040] The clamping assembly 8 further includes a fixing block 81, an electric push rod 82, and a special-shaped block 83. The side of the fixing block 81 is fixedly mounted to the side of the connecting plate 80, one end of the electric push rod 82 is fixedly mounted to the side of the fixing block 81, the other end of the electric push rod 82 is fixedly mounted to the side of the special-shaped block 83, the side end of the special-shaped block 83 is fixedly mounted to the outer surface of the first clamping plate 84, and the electric push rod 82 is electrically connected to the control panel 5;

[0041] By setting up the electric push rod 82, the staff can control the extension or contraction of the electric push rod 82 through the control panel 5 to push the special-shaped block 83 to move. The special-shaped block 83 pushes the end of the connected first clamping plate 84, so that the curvature of the first clamping plate 84 can be adjusted, so that the first clamping plate 84 and the second clamping plate 87 can be adjusted according to the diameter of the bearing to be clamped, thereby improving the adaptability of the clamp.

[0042] Among them, the dust collecting assembly 9 includes a supporting plate 90, a dust collecting bucket 91, a dust collecting pipe 92, and a fan 93. The top of the supporting plate 90 is detachably installed on the bottom of the processing table 1, the bottom of the dust collecting bucket 91 is fixedly installed on the bottom end of the supporting plate 90, the bottom end of the dust collecting pipe 92 is fixedly installed on the top of the dust collecting bucket 91, the outer surface of the dust collecting pipe 92 is slidably installed on the inner surface of the processing table 1, the side end of the fan 93 is fixedly installed on the outer surface of the dust collecting bucket 91, the bottom of the fan 93 is fixedly installed on the top of the supporting plate 90, and the fan 93 is electrically connected to the control panel 5.

[0043] The control panel 5 is also electrically connected to the hydraulic cylinder 3 and the shaping and grinding machine 4 respectively.

[0044] The working process of the utility model is as follows:

[0045] First, the bearing to be shaped is placed on the top of the processing table 1 and on the side of the second clamping plate 87. Then, the servo motor 71 is started through the control panel 5, and the threaded rod 72 connected to the output end of the servo motor 71 rotates, so that the movable plate 73 moves along the outer surface of the threaded rod 72 and the inner surface of the limit plate 70, driving the connected connecting plate 80 to move in the direction of the second clamping plate 87, driving the first clamping plate 84 connected to the connecting plate 80 to move, and clamping and fixing the bearing in the middle thereof together with the second clamping plate 87. At the same time, the electric push rod 82 can be controlled to extend or contract through the control panel 5 to push the special-shaped block 83 to move, thereby pushing the end of the connected first clamping plate 84, and then adjusting the curvature of the first clamping plate 84, so that the first clamping plate 84 and the second clamping plate 87 can be adjusted according to the diameter of the bearing to be clamped, and the friction between the first clamping plate 84 and the bearing to be fixed is increased by the rubber strip 85 arranged on the surface of the first clamping plate 84, thereby improving the bearing fixing effect during high-speed shaping.

[0046] During the processing, the fan 93 can be started by controlling the control panel 5. The fan 93 draws out the air inside the dust bucket 91, so that a negative pressure environment is formed inside the dust bucket 91. Therefore, when the bearing is subjected to shaping processing, the generated debris will be collected uniformly inside the dust bucket 91 along the dust collecting pipe 92 arranged inside the processing table 1, thereby preventing the debris from flying in the working environment and reducing the harm to the working environment and personnel health.

[0047] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0048] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0049] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A high-speed shaping machine with an emergency stop mechanism, characterized in that: include Processing table (1); A support frame (2), the bottom of the support frame (2) being fixedly mounted on the top of the processing table (1); A hydraulic cylinder (3), wherein the top end of the hydraulic cylinder (3) is fixedly mounted on the top of the support frame (2), and the bottom end of the hydraulic cylinder (3) is slidably mounted on the inner surface of the support frame (2); A shaping and grinding machine (4), wherein the shaping and grinding machine (4) is arranged at the bottom end of the hydraulic cylinder (3); A control panel (5), the side of the control panel (5) being fixedly mounted to the side of the support frame (2), and the shaping and grinding machine (4) being electrically connected to the control panel (5); An emergency stop button (6), the side end of which is fixedly mounted on the side of the support frame (2); A clamping assembly (8), wherein the clamping assembly (8) is arranged on the top of the processing table (1), and the clamping assembly (8) comprises a connecting plate (80), a first clamping plate (84), a rubber strip (85), a fixed plate (86), and a second clamping plate (87). The side of the connecting plate (80) is fixedly mounted to the end of the movable plate (73), the bottom of the connecting plate (80) is slidably mounted to the top of the processing table (1), the outer surface of the first clamping plate (84) is fixedly mounted to the end of the connecting plate (80), the rubber strip (85) is arranged on the outer surface of the first clamping plate (84), the bottom of the fixed plate (86) is fixedly mounted to the top of the processing table (1), and the outer surface of the second clamping plate (87) is fixedly mounted to the end of the fixed plate (86).

2. A high-speed shaping machine with an emergency stop mechanism according to claim 1, characterized in that: It also includes a moving component (7), a dust collecting component (9), and a support column (10); the side of the moving component (7) is fixedly mounted to the side of the processing table (1); the top of the dust collecting component (9) is fixedly mounted to the inner surface of the processing table (1); and the top of the support column (10) is fixedly mounted to the bottom of the processing table (1).

3. A high-speed shaping machine with an emergency stop mechanism according to claim 2, characterized in that: The moving assembly (7) comprises a limiting plate (70), a servo motor (71), a threaded rod (72), and a movable plate (73); the side surface of the limiting plate (70) is fixedly mounted on the side surface of the processing table (1); the end of the servo motor (71) is fixedly mounted on the side end of the limiting plate (70); the side end of the threaded rod (72) is fixedly mounted on the output end of the servo motor (71); the inner surface of the movable plate (73) is threadedly connected to the outer surface of the threaded rod (72); the bottom end of the movable plate (73) is slidably mounted on the inner surface of the limiting plate (70); and the servo motor (71) is electrically connected to the control panel (5).

4. A high-speed shaping machine with an emergency stop mechanism according to claim 1, characterized in that: The clamping assembly (8) also includes a fixed block (81), an electric push rod (82), and a special-shaped block (83); the side of the fixed block (81) is fixedly mounted to the side of the connecting plate (80); one end of the electric push rod (82) is fixedly mounted to the side of the fixed block (81); the other end of the electric push rod (82) is fixedly mounted to the side of the special-shaped block (83); the side end of the special-shaped block (83) is fixedly mounted to the outer surface of the first clamping plate (84); and the electric push rod (82) is electrically connected to the control panel (5).

5. A high-speed shaping machine with an emergency stop mechanism according to claim 2, characterized in that: The dust collecting assembly (9) comprises a supporting plate (90), a dust collecting bucket (91), a dust collecting pipe (92), and a fan (93); the top of the supporting plate (90) is detachably mounted on the bottom of the processing table (1); the bottom of the dust collecting bucket (91) is fixedly mounted on the bottom end of the supporting plate (90); the bottom end of the dust collecting pipe (92) is fixedly mounted on the top of the dust collecting bucket (91); the outer surface of the dust collecting pipe (92) is slidably mounted on the inner surface of the processing table (1); the side end of the fan (93) is fixedly mounted on the outer surface of the dust collecting bucket (91); the bottom of the fan (93) is fixedly mounted on the top of the supporting plate (90); and the fan (93) is electrically connected to the control panel (5).

6. A high-speed shaping machine with an emergency stop mechanism according to claim 1, characterized in that: The control panel (5) is also electrically connected to the hydraulic cylinder (3) and the shaping and grinding machine (4) respectively.

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