Bearing inner ring polishing device
By designing an automated fixing mechanism and grinding mechanism, the problem of inefficient manual fixing and disassembling bearings in the prior art is solved, and a rapid and automated bearing grinding process is realized.
Patent Information
- Application Number
- CN202420481119.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing bearing inner ring grinding device requires manual fixation and removal of the bearing to be polished, resulting in low working efficiency and the inability to quickly fix and remove.
A bearing inner ring grinding device including a fixing mechanism and a grinding mechanism is designed. The fixing mechanism automatically clamps and fixes the bearings through an electric push rod and an electromagnet, and the grinding mechanism grinds the bearings through a motor driving the mounting plate to rotate the sharpener.
Automatic bearing fixing and removal is realized, working efficiency is improved, and the grinding of bearings of different inner diameters can be quickly completed.
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Figure CN222449523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a grinding device, in particular to a bearing inner ring grinding device, belonging to the technical field of bearing processing equipment. Background Art
[0002] Bearing is an important component in modern mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Under a certain load, the number of revolutions or hours that the bearing experiences before pitting occurs is called the bearing life. The life of a rolling bearing is defined by the number of revolutions (or the number of hours of work at a certain speed): within this life, the bearing should have initial fatigue damage (peeling or defect) on any of its bearing rings or rolling elements. However, whether in laboratory tests or in actual use, it can be clearly seen that the actual life of bearings with the same appearance under the same working conditions is very different. In addition, there are several different definitions of bearing "life", one of which is the so-called "working life", which means that the actual life that a bearing can achieve before damage is caused by wear and tear. Damage is usually not caused by fatigue, but by wear, corrosion, seal damage, etc. In order to determine the standard of bearing life, the bearing life is linked to reliability. Due to differences in manufacturing accuracy and material uniformity, even if the same batch of bearings of the same material and size are used under the same working conditions, their life span is different;
[0003] A Chinese patent publication (CN202223515935.2) discloses an inner ring grinding device for bearing manufacturing. When different inner diameters are required, two grinding sand plates are driven away from each other by a power motor, so that the two grinding sand plates can contact the inner ring of the bearing with a larger inner diameter, thereby grinding the inner rings of the bearings with different inner diameters, which greatly improves the applicability of the device. However, the application still has the following technical problems when in use: when the bearing inner ring grinding device is in use, it is necessary to manually fix and remove the bearing to be polished, resulting in low work efficiency and inability to quickly fix and remove the bearing to be polished;
[0004] In order to solve the above technical problems, a bearing inner ring grinding device is proposed. Utility Model Content
[0005] In view of this, the utility model provides a bearing inner ring grinding device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the utility model is implemented as follows: a bearing inner ring grinding device comprises a fixing mechanism and a grinding mechanism;
[0007] The fixing mechanism comprises a mounting cylinder and a base frame, the mounting cylinder is fixedly connected to one side of the base frame, one side of the base frame is fixedly connected with four side plates distributed evenly at intervals, an electric push rod is installed on one side of the side plate, the piston rod of the electric push rod passes through the mounting cylinder, the piston rod of the electric push rod is fixedly connected with a clamping plate, a placement disk is provided on one side of the interior of the mounting cylinder, four sliding rods are fixedly connected to one side of the placement disk at even intervals, one end of the sliding rod passes through the base frame, one end of the sliding rod is fixedly connected to a limiting ring, the sliding rod is slidably connected to the base frame, a metal block is fixedly connected to one side of the placement disk, an electromagnet is installed on one side of the interior of the mounting cylinder, a spring is fixedly connected to one side of the interior of the mounting cylinder at even intervals, one end of the spring is fixedly connected to the placement disk, and one side of the placement disk is fixedly connected with an anti-slip pad;
[0008] The grinding mechanism includes a mounting disc and a mounting plate, wherein the mounting plate is arranged above the base frame, the mounting disc is rotatably connected to one side of the inner part of the mounting plate, one side of the mounting plate is fixedly connected to a mounting frame, one side of the mounting frame is installed with a motor, the output shaft of the motor is fixedly connected to the mounting disc, one side of the mounting disc is symmetrically provided with mounting rods, and one side of the mounting rod is provided with a sharpening knife.
[0009] Further preferably, a first touch switch is installed on one side of the base frame, a second touch switch is installed on one side inside the mounting tube, the second touch switch is electrically connected to the electromagnet and the electric push rod, and the first touch switch is electrically connected to the electric push rod and the electromagnet.
[0010] Further preferably, four support rods are evenly distributed and fixedly connected to one side of the base frame, one end of the support rod passes through the mounting plate, and the support rod passes through one side of the mounting plate and is slidably connected to the mounting plate.
[0011] Further preferably, a shielding ring is fixedly connected to one side of the mounting plate.
[0012] Further preferably, a slide groove is symmetrically opened on one side of the mounting plate, a slider is slidably connected inside the slide groove, one side of the slider is fixedly connected to the mounting rod, one side of the mounting plate is rotatably connected to a screw rod, one side of the screw rod is sleeved with a ring, connecting rods are hinged on both sides of the ring, and one end of the connecting rod is hinged to the mounting rod.
[0013] Further preferably, a limiting nut is mounted on one side of the screw rod.
[0014] Further preferably, a slot is provided inside the sharpener, a block is clamped inside the slot, one side of the block is fixedly connected to the mounting rod, one side of the sharpener is fixedly connected to a connecting ring, the internal thread of the connecting ring is connected to a bolt, and one end of the bolt is threadedly connected to the mounting rod.
[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model places the bearing to be polished by setting a placement plate, pressing the bearing downward to drive the placement plate to move downward, so that it squeezes the second touch switch to start the second electric push rod and the electromagnet, and the electromagnet cooperates with the metal block to fix the position of the placement plate, and the second electric push rod pushes the clamping plate to contact the bearing, quickly completes the fixing of the bearing, and resets the second electric push rod through the first touch switch, and stops the electromagnet from running, and cooperates with the spring to facilitate the rapid removal of the bearing after polishing;
[0017] Second, the utility model facilitates adjustment of the distance between the two mounting rods by providing a collar to cooperate with the connecting rod, and facilitates adjustment of the position of the knife sharpening according to the inner diameter sizes of different bearings.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 This is a connection structure diagram of the middle mounting plate of the utility model;
[0022] Figure 3 This is the installation structure diagram of the knife sharpening in the utility model;
[0023] Figure 4 This is a connection structure diagram of the side panels in the utility model;
[0024] Figure 5 It is a cross-sectional structural diagram of the installation tube in the utility model.
[0025] 1. The tool holder includes a first push rod, a second push rod, and a second push rod. The tool holder includes a first push rod, a second push rod, and a second push rod. The tool holder includes a first push rod, a second push rod, and a second push rod. The tool holder includes a first push rod, a second push rod, and a second push rod. DETAILED DESCRIPTION
[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0027] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0028] like Figure 1-5 As shown, an embodiment of the utility model provides a bearing inner ring grinding device, which is composed of a fixing mechanism 10 and a grinding mechanism 20.
[0029] The fixing mechanism 10 includes a mounting tube 11, a base frame 12 and a placement plate 17. The mounting tube 11 is fixedly connected to one side of the base frame 12. Four side plates 13 are evenly distributed and fixedly connected to one side of the base frame 12. An electric push rod 18 is installed on one side of the side plate 13. The piston rod of the electric push rod 18 passes through the mounting tube 11. The piston rod of the electric push rod 18 is fixedly connected to a clamping plate 14. The electric push rod 18 cooperates with the clamping plate 14 to facilitate the fixed clamping of the bearing. The placement plate 17 is arranged on one side of the inner part of the mounting tube 11 for carrying the bearing. Four sliding rods 44 are evenly distributed and fixedly connected to one side of the placement plate 17. One end of the sliding rod 44 passes through the base frame 12. One end of the sliding rod 44 is fixedly connected to a limiting ring 45. The sliding rod 44 is slidably connected to the base frame 12. The placement plate 17 is provided on one side of the inner part of the mounting tube 11 for carrying the bearing. A metal block 39 is fixedly connected to one side of 17, an electromagnet 41 is installed on one side of the interior of the mounting tube 11, springs 43 are evenly distributed and fixedly connected to one side of the interior of the mounting tube 11, one end of the spring 43 is fixedly connected to the placement plate 17, and an anti-slip pad 15 is fixedly connected to one side of the placement plate 17, a first touch switch 19 is installed on one side of the base frame 12, a second touch switch 42 is installed on one side of the interior of the mounting tube 11, the second touch switch 42 is electrically connected to the electromagnet 41 and the electric push rod 18, the first touch switch 19 is electrically connected to the electric push rod 18 and the electromagnet 41, the second touch switch 42 controls the start-up of the electromagnet 41 and the electric push rod 18, and the first touch switch 19 controls the shutdown of the electromagnet 41 and the resetting of the electric push rod 18.
[0030] In one embodiment, in order to prevent debris from flying during grinding, a shielding ring 25 is fixedly connected to one side of the mounting plate 22. During grinding, the shielding ring 25 cooperates with the mounting plate 22 and the mounting tube 11 to shield the grinding range to prevent debris from flying.
[0031] The grinding mechanism 20 includes a mounting disk 21, a mounting plate 22 and a motor 24. The mounting plate 22 is arranged above the base frame 12. The mounting disk 21 is rotatably connected to one side of the inner part of the mounting plate 22. One side of the mounting plate 22 is fixedly connected to the mounting frame 23. The motor 24 is installed on one side of the mounting frame 23. The output shaft of the motor 24 is fixedly connected to the mounting disk 21. One side of the mounting disk 21 is symmetrically provided with a mounting rod 33. One side of the mounting rod 33 is provided with a sharpening knife 34. In order to facilitate the replacement of the sharpening knife 34 according to needs, a slot 38 is opened inside the sharpening knife 34. A block 37 is clamped inside the slot 38. One side of the block 37 is fixedly connected to the mounting rod 33. One side of the sharpening knife 34 is fixedly connected to a connecting ring 35. The internal thread of the connecting ring 35 is connected to a bolt 36, and one end of the bolt 36 is threadedly connected to the mounting rod 33.
[0032] In one embodiment, in order to make the center points of the two sharpeners 34 coaxial with the bearing, four support rods 16 are evenly distributed and fixedly connected to one side of the base frame 12, one end of the support rod 16 passes through the mounting plate 22, and the support rod 16 passes through one side of the mounting plate 22 and is slidably connected to the mounting plate 22.
[0033] Optionally, an additional external lifting drive device is added and connected to the mounting plate 22 through the external lifting drive device to control the lifting operation of the mounting plate 22.
[0034] In one embodiment, in order to facilitate the adjustment of the distance between the two grinders 34 according to the inner diameter size of different bearings, a slide groove 31 is symmetrically opened on one side of the mounting plate 21, and a slider 32 is slidably connected inside the slide groove 31. One side of the slider 32 is fixedly connected to the mounting rod 33. A screw rod 26 is rotatably connected to one side of the mounting plate 21. A ring 28 is mounted on one side of the screw rod 26. Connecting rods 29 are hinged on both sides of the ring 28. One end of the connecting rod 29 is hinged to the mounting rod 33. In order to prevent the ring 28 from moving downward during grinding, a limiting nut 27 is mounted on one side of the screw rod 26 to limit the ring 28.
[0035] When the utility model is working: the bearing is placed on the placement plate 17, the bearing is pressed down to drive the placement plate 17 to move downward, the placement plate 17 squeezes the spring 43, and drives the slide bar 44 to move downward until the placement plate 17 touches the second touch switch 42, and the electromagnet 41 and the electric push rod 18 are started by the second touch switch 42, the electromagnet 41 absorbs the metal block 39 to fix the position of the placement plate 17, the electric push rod 18 pushes the clamping plate 14 to move, so that the clamping plate 14 fits with the bearing to fix the position of the bearing, the mounting plate 22 is connected to the support rod 16, the mounting plate 22 is moved down to make the sharpening knife 34 located in the bearing, the screw rod 26 is rotated to make the collar 28 move upward, and the collar 2 8 cooperates with the connecting rod 29 to drive the installation rod 33 to move, so that the installation rod 33 drives the sharpener 34 to contact the bearing, moves the limit nut 27 to one side of the collar 28, limits the collar 28, moves the installation plate 22 downward, makes one side of the installation plate 22 contact with the installation tube 11, starts the motor 24, drives the installation disk 21 to rotate, and makes the sharpener 34 grind the bearing. After grinding, stops the motor 24, resets the sharpener 34, separates the installation plate 22 from the support rod 16, presses the first touch switch 19, resets the electric push rod 18, and stops the electromagnet 41 from running. The spring 43 pushes the placement disk 17 to move upward, driving the polished bearing to escape from the installation tube 11.
[0036] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A bearing inner ring grinding device, characterized in that: It comprises a fixing mechanism (10) and a grinding mechanism (20); The fixing mechanism (10) comprises a mounting tube (11) and a base frame (12); the mounting tube (11) is fixedly connected to one side of the base frame (12); one side of the base frame (12) is fixedly connected to four side plates (13) at equal intervals; one side of the side plate (13) is mounted with an electric push rod (18); the piston rod of the electric push rod (18) passes through the mounting tube (11); the piston rod of the electric push rod (18) is fixedly connected to a clamping plate (14); a placement plate (17) is provided on one side of the interior of the mounting tube (11); and one side of the placement plate (17) is fixedly connected to four side plates (13) at equal intervals. A slide bar (44), one end of the slide bar (44) passes through the base frame (12), one end of the slide bar (44) is fixedly connected to a limit ring (45), the slide bar (44) is slidably connected to the base frame (12), one side of the placement plate (17) is fixedly connected to a metal block (39), an inner side of the installation cylinder (11) is installed with an electromagnet (41), one side of the inner side of the installation cylinder (11) is equidistantly distributed and fixedly connected to springs (43), one end of the spring (43) is fixedly connected to the placement plate (17), and one side of the placement plate (17) is fixedly connected to an anti-slip pad (15); The grinding mechanism (20) comprises a mounting disc (21) and a mounting plate (22), wherein the mounting plate (22) is arranged above the base frame (12), the mounting disc (21) is rotatably connected to one side of the inner part of the mounting plate (22), one side of the mounting plate (22) is fixedly connected to a mounting frame (23), one side of the mounting frame (23) is installed with a motor (24), the output shaft of the motor (24) is fixedly connected to the mounting disc (21), one side of the mounting disc (21) is symmetrically provided with a mounting rod (33), and one side of the mounting rod (33) is sleeved with a sharpening knife (34).
2. A bearing inner ring grinding device according to claim 1, characterized in that: A first touch switch (19) is installed on one side of the base frame (12), and a second touch switch (42) is installed on one side inside the mounting tube (11); the second touch switch (42) is electrically connected to the electromagnet (41) and the electric push rod (18), and the first touch switch (19) is electrically connected to the electric push rod (18) and the electromagnet (41).
3. A bearing inner ring grinding device according to claim 1, characterized in that: Four support rods (16) are evenly distributed and fixedly connected to one side of the base frame (12); one end of the support rod (16) passes through the mounting plate (22); and the support rod (16) passes through one side of the mounting plate (22) and is slidably connected to the mounting plate (22).
4. A bearing inner ring grinding device according to claim 1, characterized in that: A shielding ring (25) is fixedly connected to one side of the mounting plate (22).
5. A bearing inner ring grinding device according to claim 1, characterized in that: A slide groove (31) is symmetrically provided on one side of the mounting plate (21), a slider (32) is slidably connected inside the slide groove (31), one side of the slider (32) is fixedly connected to the mounting rod (33), a screw rod (26) is rotatably connected to one side of the mounting plate (21), a collar (28) is sleeved on one side of the screw rod (26), connecting rods (29) are hinged on both sides of the collar (28), and one end of the connecting rod (29) is hinged to the mounting rod (33).
6. A bearing inner ring grinding device according to claim 5, characterized in that: A limiting nut (27) is sleeved on one side of the screw rod (26).
7. A bearing inner ring grinding device according to claim 1, characterized in that: A slot (38) is provided inside the knife grinder (34), a block (37) is clamped inside the slot (38), one side of the block (37) is fixedly connected to the mounting rod (33), a connecting ring (35) is fixedly connected to one side of the knife grinder (34), a bolt (36) is threadedly connected inside the connecting ring (35), and one end of the bolt (36) is threadedly connected to the mounting rod (33).
Citation Information
Patent Citations
Inner ring grinding device for bearing manufacturing
CN219005505U