Jacking pipe end face trimming device

By designing the end face trimming device of the top pipe, the end face of the large-diameter glass fiber composite pipe is positioned and grinded by the rotating disc and grinding head, the problems of uneven and unparallel pipe end faces are solved, and high-precision dressing and stress reduction are achieved. Avoid pipe joint damage and interface leakage.

CN222449550UActive Publication Date: 2025-02-11QUANZHOU LUTONG PIPELINE TECH +3
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Patent Information

Application Number
CN202420970717.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-11
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The end surfaces of large-diameter fiberglass composite pipes are uneven and unparallel, resulting in local stress during contact, resulting in pipeline displacement, pipe joint damage and interface leakage.

Method used

A top pipe end face trimming device is designed, including a rotating mechanism, a driving mechanism, a grinding mechanism and a cutting mechanism. The end face of the pipe is positioned and grounded through a rotating disc and a grinding head to ensure that the two end faces are parallel and perpendicular to the axis of the pipe.

Benefits of technology

It realizes high-precision trimming of the pipe end surface, solves the local stress problem during contact, avoids pipe joint damage and interface leakage, and improves processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

A top pipe end face finishing device comprises a rotating mechanism, a driving mechanism, a grinding mechanism and a cutting mechanism. The rotating mechanism comprises a rotating disc and a base, and the rotating disc is rotatably arranged on the front side of the base; the grinding mechanism is arranged in front of the rotating mechanism and comprises a grinding head, a grinding head frame, a first sliding seat and a second sliding seat, the grinding head can be rotationally arranged on the grinding head frame around a horizontal shaft, the grinding head frame can be arranged on the first sliding seat in a front-back moving mode, and the first sliding seat can be arranged on the second sliding seat in a left-right moving mode; the second sliding seat is arranged in front of the rotating mechanism in a front-back moving manner; the two end faces of the pipeline can be trimmed, so that the two end faces are parallel to each other and are perpendicular to the axis of the pipeline, the machining precision is further improved, and the problems that when the pipeline is jacked, the two end faces which are in contact are not completely and tightly contacted, local contact exists, local stress is generated, the pipeline is displaced, and even pipe joints are damaged, and connectors are leaked are solved.
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Description

Technical Field

[0001] The utility model relates to the field of composite pipelines, in particular to a top pipe end surface finishing device. Background Art

[0002] It is common for large-diameter glass fiber composite pipes to have uneven end faces and non-parallel end faces after they are produced. When such pipes are butt-jointed, the two end faces are not completely in close contact, but partially in contact, which generates local stress, causing the pipe to shift, and even causing damage to the pipe joints and leakage at the interface. There is a need to trim the ends of the pipes. However, due to the large diameter of large-diameter pipes, traditional methods cannot be used to clamp the pipes. In addition, due to the long length of the pipes, the axis of the pipes is easily affected by the clamping and deviates. Utility Model Content

[0003] The utility model aims to overcome the above-mentioned shortcomings and provide a top pipe end surface finishing device which can flatten the end surface of a large-diameter pipeline.

[0004] To achieve the above-mentioned purpose, the technical solution of the utility model is: a top pipe end surface finishing device, including a rotating mechanism, a driving mechanism, a grinding mechanism, and a cutting mechanism;

[0005] The rotating mechanism comprises a rotating disk and a base, wherein the rotating disk is rotatably arranged at the front side of the base;

[0006] The grinding mechanism is arranged in front of the rotating mechanism, and the grinding mechanism includes a grinding head, a grinding head frame, a first slide seat, and a second slide seat. The grinding head can rotate around a horizontal axis and is arranged on the grinding head frame. The grinding head frame can move forward and backward and is arranged on the first slide seat. The first slide seat can move left and right and is arranged on the second slide seat. The second slide seat can move forward and backward and is arranged in front of the rotating mechanism.

[0007] The driving mechanism is arranged between the rotating mechanism and the grinding mechanism, and the driving mechanism comprises a first track, two first roller seats, and two first rubber rollers. The two first rubber rollers can be respectively arranged on the two first roller seats and can rotate around a rotating shaft parallel to the horizontal axis. The two first roller seats can be moved left and right and arranged on the first track.

[0008] The cutting mechanism is arranged at the side of the grinding mechanism, and comprises a cutting base and a cutting head, and the cutting head is arranged on the cutting base in a manner that it can move leftward and rightward.

[0009] The pipe can be placed on the two first rubber rollers of the driving mechanism, and the first rubber rollers can be driven to rotate to drive the pipe to rotate. Because the center height of the rotating disk has been adjusted according to the diameter and thickness of the pipe before placing the pipe, so that the rotating axis of the rotating disk coincides with the axis of the pipe, the rear end of the pipe can be positioned against the rotating disk. When the pipe rotates, the rotating disk can rotate with the pipe, and the positioning point of the rear end of the pipe and the rotating disk will not change. The cutting mechanism can feed and cut the pipe from the left and right directions, and the grinding head of the grinding mechanism can grind the front end of the pipe. After the front end of the pipe is processed, the pipe can be lifted and the front and rear ends can be turned, so that the trimmed end can be against the rotating disk to trim the other end of the pipe.

[0010] The pipeline is supported by two first rubber rollers at the bottom and driven to rotate by the first rubber hose, so no clamping force is applied to the pipeline, and the pipeline is not easily deformed. The rear end of the pipeline is positioned against the rotating disk, and there is no need to clamp the pipeline. The rotating disk can rotate with the pipeline to provide a stable positioning point for the pipeline. The cutting mechanism and grinding mechanism of the pipeline can stably process a flat front end surface.

[0011] Preferably, it further comprises a plurality of roller mechanisms, which are arranged in a row along the front-to-back direction between the driving mechanism and the grinding mechanism, each roller mechanism comprises a roller frame and two rollers, the roller frame can move forward and backward, and the two rollers can move left and right and be arranged on the roller frame. The plurality of rollers can support the pipeline at different positions by moving forward and backward, thereby reducing the deformation of the pipeline. The supporting point can be changed by moving the rollers left and right according to the diameter of the pipeline.

[0012] Preferably, it also includes a main track and a side track, the main track is arranged in parallel with the side track, the roller frame and the second slide can be moved forward and backward on the main track, and the cutting base can be moved forward and backward on the side track.

[0013] Preferably, the base includes a base body and a lifting slide, the lifting slide can be moved up and down on the base body, and the rotating disk can be rotatably arranged on the lifting slide. The height of the lifting slide can be adjusted according to the diameter of the pipeline, thereby adjusting the height of the center of the rotating disk so that the center of the rotating disk is aligned with the axis of the pipeline.

[0014] By adopting the above technical scheme, the beneficial effect of the utility model is as follows: the utility model can trim the two end faces of the pipeline so that the two end faces are parallel to each other and perpendicular to the pipeline axis, and the processing accuracy is further improved, which solves the problem that the two end faces in contact during pipeline jacking are not completely in close contact, there is local contact, local stress is generated, the pipeline is displaced, and even the pipe joints are damaged and the interface leaks. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the utility model from a top view;

[0017] Figure 3 It is a schematic diagram of the structure of the utility model from the front side perspective;

[0018] Figure 4 It is a structural schematic diagram of the rotating mechanism of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the grinding mechanism of the utility model;

[0020] Figure 6 It is a structural schematic diagram of the cutting mechanism of the utility model.

[0021] Description of main reference numerals:

[0022] Rotating mechanism 1; rotating disk 11; base 12; base body 121; lifting slide 122; driving mechanism 2; first track 21; first roller seat 22; first rubber roller 23; grinding mechanism 3; grinding head 31; grinding head frame 32; first slide 33; second slide 34; cutting mechanism 4; cutting head 41; third slide 43; fourth slide 44; roller mechanism 5; roller frame 51; roller 52; main track 6; side track 7. DETAILED DESCRIPTION

[0023] The present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0024] like Figure 1 As shown, the utility model is a top pipe end surface finishing device, which includes a rotating mechanism 1, a driving mechanism 2, a grinding mechanism 3, a cutting mechanism 4, three roller mechanisms 5, a main track 6 and a side track 7.

[0025] like Figure 2-Figure 4 As shown, the rotating mechanism 1 includes a rotating disk 11 and a base 12. The rotating disk 11 can be rotatably arranged on the front side of the base 12 around a rotating shaft in the front-to-back direction. The base 12 includes a base body 121 and a lifting slide 122. The lifting slide 122 can be moved up and down and is arranged on the base body 121. A first screw is provided on the top of the base body. The lower end of the first screw is rotatably connected to the lifting slide. Rotating the first screw can drive the lifting slide to rise and fall. The rotating disk 11 is rotatably arranged on the lifting slide 122. The rotating disk 11 includes a disk body and four arms. The disk body is circular. All arms are distributed in a ring shape on the disk body, and the outer ends of the arms extend out of the disk body. The arms can be set in a retractable form.

[0026] like Figure 1 , Figure 2 and Figure 5As shown, the grinding mechanism 3 is arranged in front of the rotating mechanism 1. The grinding mechanism 3 includes a grinding head 31, a grinding head frame 32, a first slide 33, and a second slide 34. The grinding head 31 can be rotated around a horizontal axis and is arranged on the grinding head frame 32. The grinding head frame 32 can be moved forward and backward and is arranged on the first slide 33. The first slide 33 can be moved left and right and is arranged on the second slide 34. The second slide 34 can be moved forward and backward and is arranged on the main track in front of the rotating mechanism 1.

[0027] like Figure 2 As shown, the driving mechanism 2 is arranged between the rotating mechanism and the grinding mechanism, and the driving mechanism 2 includes a first track 21, two first roller seats 22, and two first rubber rollers 23. The two first rubber rollers 23 can rotate around a rotating shaft parallel to the horizontal axis. The two first rubber rollers 23 can be rotatably arranged on the two first roller seats 22, respectively. The two first roller seats 22 can be moved left and right on the first track 21. The pipeline is placed on the two first rubber rollers 23, and the first roller seats 22 are provided with a rubber roller motor for driving the first rubber rollers to rotate. The first rubber rollers rotate and the pipeline rotates.

[0028] like Figure 1 and Figure 2 As shown, three roller mechanisms 5 are arranged in a row along the front-to-back direction between the driving mechanism 1 and the grinding mechanism 3, each roller mechanism 5 includes a roller frame 51 and two rollers 52, the roller frame 51 can be moved forward and backward and is arranged on the main track 6, and the two rollers 52 can be moved left and right and are arranged on the roller frame 51.

[0029] like Figure 2 , Figure 6 As shown, the cutting mechanism 4 is arranged on the side of the grinding mechanism 3, and the cutting mechanism 4 includes a cutting base and a cutting head 41. The cutting base includes a third slide 43 and a fourth slide 44. The cutting head 41 can be moved left and right on the third slide, the third slide 43 can be moved up and down on the fourth slide 44, and the fourth slide 44 can be moved forward and backward on the side track 7. The side track 7 is arranged parallel to the main track 6, and the cutting base 41 can be moved forward and backward on the side track. The cutting head includes a cutting shaft and a cutting saw blade and a grinding wheel that can be sleeved on the cutting shaft. By switching the cutting saw blade and the grinding wheel sleeved on the cutting shaft, the side of the pipe can be cut or ground.

[0030] During pipe jacking:

[0031] First, place the jacking pipe to be processed on two first rubber rollers 23;

[0032] Place one end surface of the top pipe against the rotating disk and adjust the position of the grinding head 31 of the grinding device 3;

[0033] After getting ready, drive the first rubber roller 23 to rotate to drive the top pipe to rotate, move the grinding head 31, and feed the grinding depth until the entire end surface is ground flat;

[0034] Turn the top pipe around and repeat the above steps;

[0035] After the end surfaces on both sides are machined, the cutting mechanism grinds the joint installation notch at the end of the top pipe;

[0036] Remove the processed jacking pipe and prepare for the next processing.

[0037] The above-mentioned are only preferred embodiments of the present invention and cannot limit the scope of implementation of the present invention. All equivalent changes and decorations made according to the scope of the patent application of the present invention should still fall within the scope covered by the present invention.

Claims

1. A device for trimming the end surface of a top pipe, characterized in that: It includes a rotating mechanism, a driving mechanism, a grinding mechanism, and a cutting mechanism; The rotating mechanism comprises a rotating disk and a base, wherein the rotating disk is rotatably arranged at the front side of the base; The grinding mechanism is arranged in front of the rotating mechanism, and the grinding mechanism includes a grinding head, a grinding head frame, a first slide seat, and a second slide seat. The grinding head can rotate around a horizontal axis and is arranged on the grinding head frame. The grinding head frame can move forward and backward and is arranged on the first slide seat. The first slide seat can move left and right and is arranged on the second slide seat. The second slide seat can move forward and backward and is arranged in front of the rotating mechanism. The driving mechanism is arranged between the rotating mechanism and the grinding mechanism, and the driving mechanism comprises a first track, two first roller seats, and two first rubber rollers. The two first rubber rollers can be respectively arranged on the two first roller seats and can rotate around a rotating shaft parallel to the horizontal axis. The two first roller seats can be moved left and right and arranged on the first track. The cutting mechanism is arranged at the side of the grinding mechanism, and comprises a cutting base and a cutting head, and the cutting head is arranged on the cutting base in a manner that it can move leftward and rightward.

2. A top pipe end surface finishing device according to claim 1, characterized in that: It also includes a plurality of roller mechanisms, which are arranged in a row along the front-to-back direction between the driving mechanism and the grinding mechanism, each roller mechanism includes a roller frame and two rollers, the roller frame can move forward and backward, and the two rollers can move left and right and are arranged on the roller frame.

3. A top pipe end surface finishing device according to claim 2, characterized in that: It also includes a main track and a side track. The main track is arranged in parallel with the side track. The roller frame and the second slide seat can be moved forward and backward on the main track, and the cutting base can be moved forward and backward on the side track.

4. A top pipe end surface finishing device according to claim 1, characterized in that: The base comprises a base body and a lifting slide, the lifting slide is arranged on the base body and can be moved up and down, and the rotating disk is rotatably arranged on the lifting slide.