Scrap collecting device of sharpening machine
By designing the chip collection device of the grinder, using barriers and air blowing devices, the problem of low copper chip collection rate during electrode grinding is solved, and efficient copper chip collection is achieved, improving chip collection rate and working environment cleaning is improved. Spend.
Patent Information
- Application Number
- CN202421227787.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Due to the open state of the existing electrode repair and scrap collection device, the copper chip collection rate is low and the chip collection effect is poor.
A chip collecting device for grinding machine is designed, including a dust collecting shell, a barrier, an air blowing device and a chip collecting barrel. The barrier prevents copper chips from flying out during the electrode cap grinding, and blows copper chips into the chip collector barrel through the air blowing device.
Through this device, the copper chip collection rate is increased to more than 95%, which significantly improves the chip collection effect and avoids copper chip splash and ground pollution.
Smart Images

Figure CN222449855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrode cap grinding, in particular to a chip collecting device for a grinding machine. Background Art
[0002] In the field of automobile body-in-white welding, electrodes are used for body-in-white welding. During long-term welding, the end surface of the electrode will produce a high-hardness oxide layer. If it is not ground, it will have a great impact on the welding quality of the body-in-white, which may cause false welding. Insufficient welding strength seriously affects the strength of the entire vehicle, so it needs to be ground. At present, in fully automatic welding factories, robots control electrodes to insert into the tool nest of the grinding machine for grinding; during the grinding process, copper chips will be cut off from the electrode, and these copper chips will fall and pollute the working environment.
[0003] Patent No. "201520786026.3" discloses an electrode grinding waste chip collection device, and specifically includes a collection cover, the collection cover has a cavity inside which the electrode grinding device can be covered, the collection cover is provided with a through hole above the cavity for the electrode to be ground to be inserted, the collection cover is provided with a chip discharge port below the cavity, the collection cover is provided with an air blowing device, and the chip discharge port is connected to the waste chip storage via a chip guide pipe. The electrode grinding waste chip collection device is installed on the electrode grinding device (grinding machine) when in use, and it uses the air blowing device to assist in collecting copper chips and send the copper chips into the chip discharge port, through the chip guide pipe, and flows to the copper chip storage, which can avoid copper chips splashing when the electrode cap is ground, and can collect and store the copper chips generated during grinding.
[0004] However, since the electrode grinding waste chip collection device is in an open state, during use, since no blocking structure is provided, the collection rate of copper chips is relatively low, resulting in a large amount of copper chips spilling on the ground and a poor chip collection effect. Utility Model Content
[0005] The utility model aims to solve the problem of low copper chip collection rate generated when a grinding machine grinds electrodes, thereby providing a chip collection device for a grinding machine.
[0006] The utility model is realized by the following technical solutions:
[0007] A chip collecting device for a grinding machine comprises a dust collecting shell, wherein one side wall of the dust collecting shell has an opening for the grinding machine to extend into;
[0008] The upper and lower surfaces of the dust collecting housing are both fixed with barrier members for preventing copper scraps from flying out, and the central part of the barrier member has a through hole for inserting the electrode to be sharpened;
[0009] The dust collecting shell is connected with the air blowing device, and the dust collecting shell is also provided with a chip discharge port, and the chip discharge port is connected with the chip collecting barrel through a pipeline.
[0010] The technical solution is further configured as follows: both the upper and lower surfaces of the dust collecting shell are transparent cover plates.
[0011] The technical solution is further configured as follows: at least two screwing members are further provided on the dust collecting shell, the screwing members pass through the dust collecting shell and extend into the opening, and the screwing members are used to fix the grinding machine.
[0012] The technical solution is further configured as follows: a plurality of ventilation holes are provided on the top surface of the chip collecting bucket.
[0013] The technical solution is further configured as follows: a fixing plate is fixed to one side of the upper end of the chip collecting bucket, the fixing plate is an L-shaped structure, and the fixing plate is used for installing the chip collecting bucket.
[0014] The technical solution is further configured as follows: at least one air blowing pipe is further provided inside the dust collecting shell, and the air blowing pipe is connected to the air blowing device.
[0015] The technical solution is further configured as follows: a mounting hole is provided in the middle of the transparent cover plate, and the blocking member is fixed to the mounting hole by an annular blocking cover plate.
[0016] The technical solution is further configured as follows: the barrier is a circular brush.
[0017] The utility model discloses a chip collecting device for a grinding machine. Compared with the prior art:
[0018] 1) The through hole on the barrier does not affect the electrode entering and exiting the knife nest, can prevent copper chips from flying out, and can also brush off the copper chips on the electrode, greatly improving the chip collection efficiency, and the chip collection rate is increased to more than 95%;
[0019] 2) Both the upper and lower sides of the dust collecting shell are transparent covers so that the copper chips collection situation can be observed from the outside;
[0020] 3) The transparent cover is suitable for welding tongs of various lengths. Whether the welding tongs are short or long, they can be observed through the transparent cover to facilitate the smooth grinding and chip collection processes;
[0021] 4) The air duct designed in accordance with fluid mechanics can blow the copper chips out of the dust collecting shell without causing chip blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0023] Figure 2The structure of the dust collecting shell of the utility model is shown in FIG. Figure 1 .
[0024] Figure 3 The structure of the dust collecting shell of the utility model is shown in FIG. Figure 2 , used to represent the blowpipe.
[0025] Figure 4 It is a structural schematic diagram of the chip collecting bucket of the present utility model.
[0026] The numbers and letters in the figure represent the corresponding component names:
[0027] Among them: 100, dust collecting shell; 200, barrier; 300, pipeline; 400, chip collecting bucket; 101, opening; 102, main frame; 103, transparent cover; 104, air inlet plate; 105, air inlet joint; 106, air outlet; 107, tightening part; 108, air blowing pipe; 201, through hole; 401, ventilation hole; 402, fixing plate. DETAILED DESCRIPTION
[0028] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and through specific implementation methods. Among them, the accompanying drawings are only used for exemplary descriptions, and only represent schematic diagrams rather than physical drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.
[0029] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0030] See also Figures 1 to 4As shown, the technical solution discloses a chip collecting device for a grinding machine, including a dust collecting shell 100, wherein the interior of the dust collecting shell 100 has a cavity, and the cavity provides a space for the grinding machine to grind the electrode. The dust collecting shell 100 is mainly used to limit copper chips; one of the side walls of the dust collecting shell 100 has an opening 101 for the grinding machine to extend into, and the patent document "202221026112.0" discloses an electrode cap grinding and shaping machine, wherein the opening 101 is used for the grinding mechanism of the grinding and shaping machine to extend into the cavity; refer to the patent document "202221026112.0" for details. Figure 1 As shown, the upper and lower surfaces of the dust collecting shell 100 are fixed with a barrier 200 for preventing copper chips from flying out. The central part of the barrier 200 has a through hole 201 for inserting the electrode to be ground. The through hole 201 on the barrier 200 allows the electrode to be ground to smoothly enter the dust collecting shell 100 for grinding. At the same time, the barrier 200 can also prevent the copper chips generated by grinding from flying out of the dust collecting shell. In addition, after the grinding process is completed, due to the existence of the barrier 200, the copper chips on the electrode can be brushed off, which greatly improves the chip collection efficiency and prevents the copper chips from flying out. The dust collecting shell 100 is connected to the blowing device, and the dust collecting shell 100 also has a chip discharge port, which is connected to the chip collecting barrel 400 through the pipe 300. When the technical solution is actually used, the grinding mechanism of the grinder is first extended into the dust collecting shell 100 through the opening 101 of the dust collecting shell 100 and fixed, and then the electrode to be ground is extended into the dust collecting shell 100 through the through hole 201, and then the grinder is started to grind the electrode. During the grinding process, the blowing device works to blow air into the dust collecting shell 100, and the copper chips ground off enter the pipe 300 through the chip discharge port through the blowing device until the copper chips enter the chip collecting barrel 400. During this working process, due to the presence of the barrier 200, the copper chips can be prevented from flying out to a large extent. When the electrode is ground, the electrode is separated from the barrier 200, and the waste chips stuck on the electrode can be brushed off by relying on the barrier 200.
[0031] As a further preferred embodiment of the present technical solution, the upper and lower surfaces of the dust collecting housing 100 are both transparent cover plates 103; the dust collecting housing 100 includes a main frame 102, Figure 2Taking the angle as an example, transparent cover plates 103 are fixed on the top, bottom and rear side of the main frame 102. The setting of the transparent cover plate 103 makes it easy to observe the collection of copper chips, so that the blowing device can be closed in time after the copper chips inside the dust collecting shell 100 are collected, thereby saving energy; the front side of the main frame 102 has an opening 101, and the right side of the main frame 102 is fixed with an air intake plate 104, and the outside of the air intake plate 104 is fixed with an air intake connector 105, and the air intake connector 105 is used to connect the blowing device, and the left side of the main frame 102 is fixed with an air outlet piece 106, and the air outlet piece 106 is a funnel-shaped structure. The side of the air outlet piece 106 with a large diameter is connected to the main frame 102, and the side of the air outlet piece 106 with a small diameter is connected to the pipeline 300, and the chip removal port is an opening with a small diameter of the air outlet piece 106; the air outlet piece 106 is a funnel-shaped structure, which can guide the copper chips.
[0032] See also Figure 2 As shown, the dust collecting shell 100 is further provided with at least two screwing members 107, the screwing members 107 pass through the dust collecting shell 100 and extend into the opening 101, and the screwing members 107 are used to fix the grinding machine; a rotating ring is fixed to the upper end of the screwing member 107, and the rotating ring is used to rotate the screwing member 107, at least two threaded through holes are opened at the upper end of the main frame 102, and the transparent cover plate 103 located above is provided with mounting holes at the positions corresponding to the threaded through holes, the rotating member 107 is preferably a bolt, and a buffer layer is fixed to the bottom surface of the rotating member 107, and the material of the buffer layer is a poly Urethane or rubber, when the grinder extends into the integrated shell 100 through the opening 101, the rotating member 107 is rotated to make the rotating member 107 descend and contact with the grinder, thereby fixing the grinder to the dust collecting shell 100 to prevent loosening, and also forming a closed space inside the dust collecting shell 100; in addition, as an extension, the lower end of the main frame 102 is also provided with a threaded through hole, that is, the lower end of the main frame 102 is also threadedly screwed with a rotating member, and the top surface of the rotating member below is rotated to make the top surface of the rotating member below contact with the grinder, thereby fixing the grinder.
[0033] See also Figure 4 As shown, a plurality of ventilation holes 401 are provided on the top surface of the chip collecting bucket 400; the ventilation holes 401 are mainly provided to allow the gas generated by the blowing device to be discharged to the outside. It is worth noting that the aperture of the ventilation holes 401 is not large, which will not cause copper chips to be discharged to the outside through the ventilation holes 401. The chip collecting bucket 400 includes a main barrel and a barrel cover plate, and the ventilation holes 401 are provided on the barrel cover plate. Preferably, in order to prevent copper chips from being discharged through the ventilation holes, a metal filter is fixed on the lower surface of the barrel cover plate, and the mesh diameter of the metal filter is smaller than that of the copper chips, so as to block the copper chips in the chip collecting bucket 400.
[0034] See also Figure 4 As shown, a fixing plate 402 is fixed to one side of the upper end of the chip collecting bucket 400, and the fixing plate 402 is an L-shaped structure. The fixing plate 402 is used for the installation of the chip collecting bucket 400; the fixing plate 402 is fixed to the barrel cover plate of the chip collecting bucket 400, and the fixing plate 402 can fix the chip collecting bucket 400 on the column of the grinding machine, and the grinding machine is fixed to the dust collecting shell 100, thereby ensuring the stability of the entire device during the chip collection process.
[0035] As a further preferred embodiment of the present technical solution, the pipe 300 is a corrugated pipe, one end of which is connected to the chip discharge port of the air outlet piece 106 and fixed by a clamp; a connecting seat is also fixed to the upper end of the barrel cover of the chip collecting barrel 400, and the connecting seat is a hollow structure for connecting the inside and outside of the chip collecting barrel 400. The other end of the pipe 300 is connected to the connecting seat and fixed by a clamp to ensure that the pipe 300 will not loosen, thereby improving the stability of the device.
[0036] See also Figure 3 As shown, at least one blowing pipe 108 is further provided inside the dust collecting shell 100, and the blowing pipe 108 is connected to the blowing device; the blowing pipe 108 is connected to the external blowing device through the air inlet connector 105, and the blowing pipe 108 and the air inlet connector 105 are respectively located on both sides of the air inlet plate 104 and are communicated with each other, and the end of the blowing pipe 108 extends to the bottom of the barrier 200. Preferably, the end of the blowing pipe 108 has a bending section, and the bending section is used to face the grinding part of the grinder. Through this structural setting, the air blown out by the blowing device can directly act on the grinding area of the grinder to facilitate blowing out the copper chips. In addition, as an extension, the blowing pipe 108 is divided into two, upper and lower parts. Similarly, each blowing pipe 108 corresponds to an air inlet connector to improve the chip blowing capacity and chip collecting capacity.
[0037] See also Figure 2 As shown, a mounting hole is opened in the middle of the transparent cover plate 103, and the annular blocking cover plate fixes the blocking member 200 on the mounting hole; a plurality of fixing holes are evenly opened around the mounting hole of the transparent cover plate 103, the annular blocking cover plate is first fixed to the blocking member 200, and then the blocking cover plate is fixed to the upper end of the transparent cover plate 103 by fasteners, thereby completing the fixing of the blocking member 200. When the blocking member 200 is damaged and needs to be replaced later, it only needs to be removed and replaced.
[0038] See also Figure 2As shown, the barrier 200 is a circular brush; the barrier 200 includes an annular main body, an installation groove is arranged on the inner side of the annular main body, a plurality of bristles are fixed in the installation groove, the bristles are arranged in a ring shape and a through hole 201 is formed in the middle part of the barrier, and since the bristles are made of soft material, the bristles can prevent copper chips from flying out through the barrier; preferably, a plurality of barrier sheets are evenly arranged in the installation groove, and each two adjacent barrier sheets are arranged up and down, which can also achieve the blocking effect; for ease of understanding, the barrier 200 can also be made in a shape similar to the shutter open state of a camera, and the barrier 200 only needs to ensure that it is made of soft or elastic material.
[0039] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A chip collecting device for a grinding machine, characterized in that: It comprises a dust collecting shell (100), wherein one of the side walls of the dust collecting shell (100) has an opening (101) for a grinding machine to extend into; The upper and lower surfaces of the dust collecting housing (100) are both fixed with blocking members (200) for preventing copper chips from flying out, and the central portion of the blocking member (200) has a through hole (201) for inserting the electrode to be ground; The dust collecting shell (100) is connected to the air blowing device, and the dust collecting shell (100) is also provided with a chip discharge port, and the chip discharge port is connected to the chip collecting barrel (400) through a pipeline (300).
2. A chip collecting device for a grinding machine according to claim 1, characterized in that: The upper and lower surfaces of the dust collecting housing (100) are both transparent cover plates (103).
3. A chip collecting device for a grinding machine according to claim 1, characterized in that: The dust collecting shell (100) is also provided with at least two screwing members (107), the screwing members (107) passing through the dust collecting shell (100) and extending into the opening (101), and the screwing members (107) are used to fix the grinding machine.
4. A chip collecting device for a grinding machine according to claim 1, characterized in that: The top surface of the chip collecting bucket (400) is provided with a plurality of ventilation holes (401).
5. A chip collecting device for a grinding machine according to claim 1 or 4, characterized in that: A fixing plate (402) is also fixed to one side of the upper end of the chip collecting bucket (400), and the fixing plate (402) is an L-shaped structure. The fixing plate (402) is used for installing the chip collecting bucket (400).
6. The chip collecting device for a grinding machine according to claim 1, characterized in that: At least one air blowing pipe (108) is also provided inside the dust collecting housing (100), and the air blowing pipe (108) is connected to an air blowing device.
7. The chip collecting device for a grinding machine according to claim 2, characterized in that: A mounting hole is provided in the middle of the transparent cover plate (103), and the annular blocking cover plate fixes the blocking member (200) on the mounting hole.
8. The chip collecting device for a grinding machine according to claim 1, characterized in that: The blocking member (200) is a circular brush.
Citation Information
Patent Citations
Electrode coping sweeps collection device
CN205129626U
Electrode cap coping and shaping machine
CN217317468U