Blank manufacturing device for self-heat-preservation building block production

By designing a self-insulating block production blanking device containing positioning components and slitting components, the inefficiency problem caused by manual measurement of cutting distance in the prior art is solved, automatic positioning and slitting are realized, and blanking efficiency is improved and cutting accuracy.

CN222450800UActive Publication Date: 2025-02-11DEZHOU DECHENG DISTRICT CHUANGYING NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421216309.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing self-insulating block production blank making device needs to manually measure the cutting distance after adjusting the cutting knife position, resulting in low working efficiency of cutting blank making.

Method used

A self-insulating block production blanking device including a positioning assembly and a slitting assembly is designed. The positioning assembly realizes positioning and stabilization of the embryo body through sleeves, adjustment rods, clamps, gears and servo motors. The slitting assembly realizes flexible adjustment and automatic slitting of the cutting knife through linear guides, electric push rods and mounting blocks.

Benefits of technology

Through the automated positioning and slitting process, the efficiency of blank making is improved, the accuracy of manual adjustment is reduced, and the accuracy of cutting distance is ensured.

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Abstract

The utility model discloses a self-insulation building block production blank making device which comprises a base and a fixing frame, the fixing frame is fixedly connected to the top of the base, one side of the fixing frame is arranged in an inverted V shape, the self-insulation building block production blank making device further comprises a positioning assembly and a slitting assembly, the positioning assembly is arranged at the top of the base, and the slitting assembly is arranged at the bottom of the fixing frame. The utility model belongs to the technical field of building block production, and particularly relates to a blank making device for producing a self-heat-preservation building block, which solves the problem that in the process of slitting a blank body, a worker needs to manually measure whether the cutting distance meets the standard or not after adjusting the position of a cutter, so that the slitting blank making working efficiency in actual production is relatively low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building block production, and particularly relates to a self-heat-insulating building block production blank making device. Background Art

[0002] Self-insulating blocks are a kind of porous and lightweight building material made of fly ash, coal slag, coal gangue, tailings slag, chemical slag and cement as the main raw materials, using cement foaming technology, and multiple processes such as mixing, mixing, pouring, gasification, cutting and curing. Self-insulating blocks are not only light in weight, but also have the properties of heat preservation, heat insulation, fire prevention and sound absorption. In the production process of self-insulating blocks, the blank making device of self-insulating block production needs to be used to assist in cutting the large blank after cooling and forming into blanks of suitable specifications.

[0003] When processing large blanks, the existing blank-making devices used for the production of self-insulating blocks need to cut them according to the actual required blank specifications. In the process of adjusting the cutter position, the staff is required to manually measure whether the cutting distance meets the standard after the adjustment is completed. The adjustment work is relatively troublesome, resulting in relatively low efficiency of the cutting and blank-making work in actual production. Utility Model Content

[0004] The technical problem to be solved by the utility model is that during the process of cutting the blank, the staff is required to manually measure whether the cutting distance meets the standard after adjusting the cutter position, resulting in relatively low efficiency of cutting and blank making in actual production.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: a self-insulating building block production and blanking device, including a base and a fixed frame, the fixed frame is fixedly connected to the top of the base, one side of the fixed frame is arranged in an inverted V shape, and also includes a positioning component and a cutting component, the positioning component is arranged at the top of the base, and the cutting component is arranged at the bottom of the fixed frame. First, the embryo is positioned by the positioning component, and then the fixed embryo is cut by the cutting component.

[0006] Furthermore, the positioning assembly includes a sleeve, an adjusting rod, a splint, gear one and gear two, a fixed plate is fixedly connected to the top of the base, the sleeve passes through the fixed plate and is rotatably connected to the fixed plate, the adjusting rod passes through the sleeve and is threadedly connected to the sleeve, the splint is fixedly connected to one end of the adjusting rod, a servo motor is fixedly installed on the fixed plate, the gear one is fixedly connected to the output end of the servo motor, the gear two is fixedly connected to the sleeve, and the gear one and gear two are meshed with each other.

[0007] Furthermore, limiting grooves are provided on both sides of the base, limiting frames are fixedly connected on both sides of the clamping plate, the lower ends of the limiting frames are slidably arranged in the limiting grooves, grooves are provided on the top of the base, the grooves are evenly arranged, and side panels are inserted in the grooves.

[0008] Furthermore, the slitting assembly includes a linear guide rail, an electric push rod, a connecting plate and a mounting block. The linear guide rail is fixedly installed at the bottom of the fixed frame. A slider is slidably provided on the linear guide rail. The electric push rod is fixedly connected to the bottom of the slider. The connecting plate is fixedly connected to the free end of the electric push rod. Travel holes are provided on both sides of the connecting plate, and the mounting block is slidably arranged inside the travel hole.

[0009] Furthermore, a positioning groove is provided on the top of the connecting plate, the positioning grooves are arranged evenly, and the mounting block is installed inside the positioning groove by bolts.

[0010] Furthermore, the adjusting rod is arranged in a T shape, the limiting frame is arranged in a C shape, a mounting groove is provided on one side of the mounting block, and the mounting groove is arranged in a cross shape.

[0011] After adopting the above structure, the utility model has the following beneficial effects:

[0012] (1) The position of the clamping plate can be adjusted by using the threaded connection between the sleeve and the adjusting rod and the limiting guide of the limiting frame and the limiting groove, and then a side plate of appropriate length is selected to be inserted into the groove to limit the position of the embryo to ensure its stability during the slitting process;

[0013] (2) The position of the mounting block is adjusted and positioned according to the width of the embryo, so as to install cutters of different lengths, and the position of the cutter can be flexibly adjusted to facilitate the cutting of the embryo. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0015] Figure 1 This is a schematic diagram of the overall structure of a self-insulating block production and blank making device proposed by the utility model;

[0016] Figure 2 This is a front view of a self-insulating block production and blank making device proposed by the utility model;

[0017] Figure 3 A three-dimensional structural schematic diagram of a self-insulating building block production and blank making device proposed by the utility model;

[0018] Figure 4The utility model provides a top view of a self-insulating building block production device.

[0019] In the attached drawings: 1. base, 2. fixing frame, 3. sleeve, 4. adjusting rod, 5. splint, 6. gear one, 7. gear two, 8. fixing plate, 9. servo motor, 10. limit slot, 11. limit frame, 12. groove, 13. side plate, 14. linear guide, 15. electric push rod, 16. connecting plate, 17. mounting block, 18. slider, 19. travel hole, 20. positioning slot, 21. mounting slot. DETAILED DESCRIPTION

[0020] like Figure 1-2 As shown, a self-insulating building block production device includes a base 1 and a fixing frame 2, wherein the fixing frame 2 is fixedly connected to the top of the base 1, and one side of the fixing frame 2 is arranged in an inverted V shape. The device also includes a positioning component and a cutting component, wherein the positioning component is arranged at the top of the base 1, and the cutting component is arranged at the bottom of the fixing frame 2.

[0021] like Figure 1-4 As shown, in order to position the embryo so that it is in a stable state during the slitting process, the positioning assembly includes a sleeve 3, an adjusting rod 4, a clamping plate 5, a gear 1 6 and a gear 2 7. A fixed plate 8 is fixedly connected to the top of the base 1. The sleeve 3 passes through the fixed plate 8 and is rotatably connected to the fixed plate 8. The adjusting rod 4 passes through the sleeve 3 and is threadedly connected thereto. The clamping plate 5 is fixedly connected to one end of the adjusting rod 4. A servo motor 9 is fixedly installed on the fixed plate 8. The gear 1 6 is fixedly connected to the output end of the servo motor 9. The gear 2 7 is fixedly connected to the sleeve 3. The gear 1 6 and the gear 2 7 are meshed. Limiting grooves 10 are provided on both sides of the base 1. Limiting frames 11 are fixedly connected on both sides of the clamping plate 5. The lower end of the limiting frame 11 is slidably arranged in the limiting groove 10. A groove 12 is provided on the top of the base 1. The grooves 12 are evenly arranged and distributed. A side plate 13 is inserted in the groove 12.

[0022] like Figure 1-4 As shown, in order to perform efficient slitting operations on the fixed embryo body, the slitting assembly includes a linear guide 14, an electric push rod 15, a connecting plate 16 and a mounting block 17. The linear guide 14 is fixedly installed at the bottom of the fixed frame 2, a slider 18 is slidably provided on the linear guide 14, the electric push rod 15 is fixedly connected to the bottom of the slider 18, the connecting plate 16 is fixedly connected to the free end of the electric push rod 15, travel holes 19 are provided on both sides of the connecting plate 16, the mounting block 17 is slidably set inside the travel hole 19, a positioning groove 20 is provided on the top of the connecting plate 16, the positioning grooves 20 are evenly arranged, and the mounting block 17 is installed inside the positioning groove 20 by bolts.

[0023] The adjusting rod 4 is arranged in a T shape, the limiting frame 11 is arranged in a C shape, and a mounting groove 21 is arranged on one side of the mounting block 17, and the mounting groove 21 is arranged in a cross shape.

[0024] During specific use, the embryo to be processed is placed on the top of the base 1, and then a side plate 13 of corresponding length is selected and inserted into the groove 12 to limit the two sides of the embryo, and then the servo motor 9 is turned on, and the gear 1 6 drives the gear 2 7 to rotate to make the sleeve 3 rotate at a uniform speed, and the clamping plate 5 moves under the limiting and guiding action of the limiting frame 11 and the limiting groove 10 to limit the position of the embryo, and then a cutter of appropriate length is selected according to the width of the embryo and placed between the mounting blocks 17, and the position of the mounting block 17 inside the stroke hole 19 is properly adjusted, and the mounting block 17 is positioned in the corresponding positioning groove 20 by bolts, and the mounting groove 21 on the mounting block 17 is used to install and fix the two ends of the cutter, and the linear guide rail 14 is controlled to properly adjust the position of the cutter to avoid the problem of inaccurate precision caused by manual adjustment, and finally the electric push rod 15 is controlled to extend to move the cutter downward to cut the embryo to obtain the required embryo.

[0025] Although the embodiments of the utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the attached claims and their equivalents. In short, if those skilled in the art are inspired by them and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the scope of protection of the utility model.

Claims

1. A self-insulating block production device, comprising a base and a fixing frame, wherein the fixing frame is fixedly connected to the top of the base, and one side of the fixing frame is arranged in an inverted V shape, characterized in that: It also includes a positioning component and a cutting component. The positioning component is arranged on the top of the base, and the cutting component is arranged on the bottom of the fixing frame. The embryo is first positioned by the positioning component, and then the fixed embryo is cut by the cutting component.

2. A self-insulating block production and blank making device according to claim 1, characterized in that: The positioning assembly includes a sleeve, an adjusting rod, a splint, gear one and gear two. A fixed plate is fixedly connected to the top of the base, the sleeve passes through the fixed plate and is rotatably connected to the fixed plate, the adjusting rod passes through the sleeve and is threadedly connected to the sleeve, the splint is fixedly connected to one end of the adjusting rod, a servo motor is fixedly installed on the fixed plate, the gear one is fixedly connected to the output end of the servo motor, the gear two is fixedly connected to the sleeve, and the gear one and gear two are meshed with each other.

3. A self-insulating block production device according to claim 2, characterized in that: Limiting grooves are arranged on both sides of the base, and limiting frames are fixedly connected on both sides of the clamping plate. The lower end of the limiting frame is slidably arranged in the limiting grooves. The top of the base is provided with grooves, and the grooves are evenly arranged and distributed. Side panels are inserted in the grooves.

4. A self-insulating block production and blank making device according to claim 3, characterized in that: The slitting assembly includes a linear guide rail, an electric push rod, a connecting plate and a mounting block. The linear guide rail is fixedly installed at the bottom of the fixed frame. A slider is slidably provided on the linear guide rail. The electric push rod is fixedly connected to the bottom of the slider. The connecting plate is fixedly connected to the free end of the electric push rod. Travel holes are provided on both sides of the connecting plate, and the mounting block is slidably arranged inside the travel hole.

5. A self-insulating block production and blank making device according to claim 4, characterized in that: The top of the connecting plate is provided with positioning grooves, the positioning grooves are arranged evenly, and the mounting blocks are mounted inside the positioning grooves by bolts.

6. A self-insulating block production and blank making device according to claim 5, characterized in that: The adjusting rod is arranged in a T shape, the limiting frame is arranged in a C shape, and a mounting groove is arranged on one side of the mounting block, and the mounting groove is arranged in a cross shape.