Edge cutting device for ceramic machining

By designing the edge cutting device for ceramic processing, using the cooperation of the displacement mechanism and the transfer component to provide the freedom of movement for the cutting knife parts, the problem of untidy edges and high labor intensity of manual edge cutting during ceramic molding is solved, and the High precision cutting and efficient production.

CN222450913UActive Publication Date: 2025-02-11FUJIAN PROVINCE DEHUA ZHENNAN CERAMIC CO LTD
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Patent Information

Application Number
CN202421113713.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-11
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the molding process of existing ceramics, the edges of the product are not neat or the shape does not meet the design requirements, and the labor intensity of manual edge cutting is high, making it difficult to achieve high-precision cutting and large-scale rapid production.

Method used

Design a cutting device for ceramic processing, including a work table, a displacement mechanism, a cutting knife component and a transfer assembly, and provides radial and transverse movement for the cutting knife component through the cooperation of the first moving component and the second moving component. Degree of freedom to realize automatic edge trimming operation.

Benefits of technology

It realizes high-precision cutting requirements, improves production efficiency, reduces labor intensity, and avoids the experience and technology dependence of artificial edge cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The edge cutting device for ceramic machining comprises a workbench, a displacement mechanism, a cutter component and a material rotating assembly, the workbench is provided with an operation cavity, the displacement mechanism and the material rotating assembly are perpendicularly distributed on the operation cavity, and a rotary disc of the material rotating assembly is used for containing ceramic parts and is driven by a rotary driving component to rotate circumferentially; the cutter part used for trimming the ceramic part is connected with the second moving assembly in the displacement mechanism through the supporting part, and the second moving assembly is connected with the first moving assembly, so that moving freedom degrees in the transverse direction and the vertical direction are provided for the cutter part. The cutter component can be moved to the position where the edge of the ceramic part needs to be cut according to the actual situation, compared with the operation process needing manual edge cutting in a traditional mode, the cutter component is driven by the displacement mechanism to move, edge trimming operation is conducted on the rotating ceramic part, the edge trimming precision and stability can be guaranteed, and the production efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of ceramic processing equipment, and in particular to a trimming device for ceramic processing. Background Art

[0002] During the ceramic forming process, various factors may cause the product edges to be uneven or the shape to not meet the design requirements. Therefore, the trimming operation after ceramic forming is an important process step. However, most of the existing trimming operations are manual trimming. Manual trimming is limited by factors such as human vision and touch, and it is difficult to achieve high-precision cutting requirements. It may cause inconsistent product sizes or uneven edges. Operators are required to hold knives to cut ceramic products, which is labor-intensive and can easily cause fatigue during long-term work, making it impossible to achieve large-scale and rapid production. Utility Model Content

[0003] The purpose of the utility model is to provide a cutting device for ceramic processing in order to solve the above-mentioned problem.

[0004] The technical solution of the present disclosure is achieved as follows:

[0005] The present invention provides a trimming device for ceramic processing, comprising a workbench, a displacement mechanism, a cutter component and a material transfer assembly, wherein the workbench has an operating cavity, and the displacement mechanism and the material transfer assembly are vertically distributed on the operating cavity;

[0006] The displacement mechanism includes a first moving assembly, a second moving assembly and a bearing component, the first moving assembly is vertically arranged at one side of the operating cavity, the first moving assembly includes a supporting slide, the second moving assembly is arranged on the supporting slide, the first moving assembly and the second moving assembly are perpendicular to each other, the second moving assembly includes a placing slide, and the bearing component is arranged on the placing slide;

[0007] A supporting component is arranged on the bearing component, and the cutter component is connected to the second moving component through the supporting component, and the bearing component drives the cutter component to move relatively through the first moving component and the second moving component;

[0008] The material transfer assembly comprises a rotary drive component and a turntable. The rotary drive component is arranged in the workbench. The output end of the rotary drive component is connected to the turntable. The turntable is located in the operating cavity.

[0009] In one embodiment, the first moving assembly includes a support, a first screw component and a first drive motor, the support is arranged at one side of the operating chamber, the first screw component is rotatably arranged on the support, the support slide is arranged on the first screw component, the first drive motor is arranged at the top end of the support, and is connected to the first screw component through a coupling;

[0010] The second moving component includes a placing seat, a second screw rod component and a second driving motor. The placing seat is vertically arranged on the supporting slide, the second screw rod component is rotatably arranged on the supporting slide, the placing slide is arranged on the second screw rod component, the bearing component is arranged on the placing slide, and the second driving motor is arranged on one side of the placing seat and connected to the second screw rod component through a coupling.

[0011] In one embodiment, the bearing component is composed of a fixed seat and a movable plate, the fixed seat is arranged on the placement slide, two sides of the fixed seat have accommodating grooves, and two groups of movable plates are arranged, and the two groups of movable plates are respectively embedded in the accommodating grooves;

[0012] The supporting components are provided in two groups and are respectively arranged on two groups of movable plates;

[0013] As the movable plate moves in the accommodating groove, the two groups of supporting components move closer to or farther from each other.

[0014] In one embodiment, the support component includes a bearing seat, a shaft and a bracket seat, the bearing seat is arranged on the movable plate, one end of the shaft is rotatably arranged on the bearing seat, and the bracket seat is arranged on the other end of the shaft;

[0015] The bracket seat is provided with an opening, and the cutter component is installed in the opening.

[0016] In one embodiment, a limit assembly is provided on the operating cavity at a position corresponding to the rotating disk, the limit assembly comprises an annular limit seat and a limit plate, the annular limit seat is provided with a through groove, and the rotating disk is located in the through groove;

[0017] The annular limit seat is provided with a plurality of evenly distributed slide grooves, and a slider is provided at the bottom of the limit plate. By moving the slider into the slide groove, the limit plate can move along the length direction of the slide groove;

[0018] A limiting area for fixing ceramics is formed between the plurality of limiting plates.

[0019] In one embodiment, two groups of openings are provided, and the two groups of openings are spaced apart and distributed on the bracket seat.

[0020] In one embodiment, the outer side of the bracket seat is provided with a perforation, and the perforation extends into the opening;

[0021] The cutter component is composed of a support rod and a cutter head, the support rod is installed in the opening, and the cutter head is located at the bottom of the support rod;

[0022] A fixing bolt is arranged on the through hole, and one end of the fixing bolt abuts against the support rod.

[0023] In one embodiment, a control panel is disposed on the outer side of the workbench, and the control panel is electrically connected to the rotary drive component, the first drive motor, and the second drive motor.

[0024] The advantages or beneficial effects of the above technical solution include at least:

[0025] The present invention discloses a trimming device for ceramic processing, which places a ceramic piece to be processed on a turntable of a material transfer assembly. Since the turntable is connected to a rotating drive component, the turntable drives the ceramic piece to rotate in a circle under the cooperation of the rotating drive component. Since a cutter component for trimming the ceramic piece is connected to a second movable component through a supporting component, and the second movable component is connected to a first movable component, the cooperation of the first movable component and the second movable component can provide radial and lateral movement freedom for the cutter component, so that the cutter component is moved to the position of the ceramic piece and trims it. Compared with the manual trimming method in the traditional method, the cooperation of the first movable component, the second movable component and the material transfer assembly can realize automatic trimming operation, meet high-precision cutting requirements, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0027] Figure 1 A structural schematic diagram of a trimming device according to an embodiment of the present disclosure from one viewing angle is presented;

[0028] Figure 2 A structural schematic diagram of the trimming device of the embodiment of the present disclosure from another perspective is shown;

[0029] Figure 3 A schematic diagram of the structure in which the limiting component of the embodiment of the present disclosure is arranged on the material transfer component is shown;

[0030] Figure 4 The present disclosure embodiment is presented Figure 2 The enlarged schematic diagram at A in the middle;

[0031] Figure 5 A partial structural schematic diagram of the trimming device according to the embodiment of the present disclosure is shown;

[0032] Figure 6 The present disclosure embodiment is presented Figure 5 The enlarged schematic diagram of point B in the middle;

[0033] Figure 7 Another partial structural schematic diagram of the trimming device according to the embodiment of the present disclosure is shown;

[0034] Reference numerals: 1, workbench; 11, operating chamber;

[0035] 2. First moving assembly; 21. Support; 22. First screw rod component; 23. Support slide; 24. First drive motor;

[0036] 3. Second moving assembly; 31. Placement seat; 32. Second screw rod component; 33. Placement slide seat; 34. Second drive motor;

[0037] 4. bearing member; 41. fixing seat; 411. receiving groove; 42. movable plate;

[0038] 5. Cutter component; 51. Support rod; 52. Cutter head;

[0039] 6. material transfer assembly; 61. rotation drive component; 62. turntable;

[0040] 7. Support component; 71. Bearing seat; 72. Shaft; 73. Bracket seat; 731. Opening; 732. Through hole; 74. Fixing bolt;

[0041] 8. Limiting assembly; 81. Annular limiting seat; 811. Through slot; 812. Slide slot; 82. Limiting plate; 821. Sliding block; 823. Slot; 824. Pad;

[0042] 9. Control panel. DETAILED DESCRIPTION

[0043] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0044] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0045] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0046] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0047] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0048] Reference Figure 1-Figure 7 A trimming device for ceramic processing, comprising a workbench 1, a displacement mechanism, a cutter component 5 and a material transfer assembly 6, wherein the workbench 1 has an operating chamber 11, the displacement mechanism and the material transfer assembly 6 are vertically distributed on the operating chamber 11, the ceramic to be processed is located on the material transfer assembly 6, the cutter component 5 is used for trimming the ceramic, and the material transfer assembly 6 is provided with two groups and is spaced and distributed on both sides of the operating chamber 11;

[0049] The displacement mechanism includes a first moving assembly 2, a second moving assembly 3 and a bearing component 4. The first moving assembly 2 is vertically arranged at one side of the operating chamber 11. The first moving assembly 2 includes a support 21, a first screw rod component 22, a support slide 23 and a first drive motor 24. The support 21 is arranged at one side of the operating chamber 11. The first screw rod component 22 is rotatably arranged on the support 21. The support slide 23 is arranged on the first screw rod component 22. The first drive motor 24 is arranged at the top end of the support 21 and is connected to the first screw rod component 22 through a coupling.

[0050] The second moving assembly 3 is arranged on the supporting slide 23, the first moving assembly 2 and the second moving assembly 3 are perpendicular to each other, the second moving assembly 3 comprises a placing seat 31, a second screw rod component 32, a placing slide 33 and a second driving motor 34, the placing seat 31 is vertically arranged on the supporting slide 23, the second screw rod component 32 is rotatably arranged on the supporting slide 23, the placing slide 33 is arranged on the second screw rod component 32, the bearing component 4 is arranged on the placing slide 33, the second driving motor 34 is arranged on one side of the placing seat 31, and is connected to the second screw rod component 32 through a coupling, the bearing component 4 is arranged on the placing slide 33, and the first driving motor 24 and the second driving motor 34 are both servo driving motors in the prior art;

[0051] The bearing member 4 is provided with a supporting member 7, and the cutter member 5 is connected to the second moving assembly 3 via the supporting member 7. The bearing member 4 drives the cutter member 5 to move relatively via the first moving assembly 2 and the second moving assembly 3. The first moving assembly 2 and the second moving assembly 3 provide the cutter member 5 with vertical and lateral freedom of movement.

[0052] The material transfer assembly 6 includes a rotating drive component 61 and a turntable 62. The rotating drive component 61 is arranged in the workbench 1. The output end of the rotating drive component 61 is connected to the turntable 62. The turntable 62 is located in the operating cavity 11. The rotating drive component 61 is an electric rotation in the prior art and can provide power for the rotation of the turntable 62.

[0053] Based on the above structure, the ceramic to be processed is placed on the turntable 62. Since the turntable 62 is connected to the rotating drive component 61, the rotating drive component 61 drives the turntable 62 to rotate in a circle, so that the ceramic rotates synchronously. Since the cutter component 5 is installed on the bearing component 4 through the supporting component 7, and the bearing component 4 is installed on the second moving component 3, the supporting slide 23 can drive the second moving component 3 to move along the rotation direction of the first screw rod component 22 by starting the first driving motor 24, so as to realize the vertical movement of the cutter component 5. When the second driving motor 34 is started, the placing The slide seat 33 drives the bearing component 4 to move along the rotation direction of the second screw component 32, thereby realizing the lateral movement of the cutter component 5, and moving the cutter component 5 to a suitable position to perform edge trimming on the rotating ceramic, and during the edge trimming process, the first movable component 2 and the second movable component 3 can be controlled according to actual needs to change the position of the cutter component 5. The position of the cutter component 5 can be changed through the cooperation of the first movable component 2 and the second movable component 3, thereby completing the edge trimming of the ceramic piece. Compared with the manual edge trimming method, precise trimming can be achieved, avoiding the need to rely on the operator's experience and technology, and improving production efficiency.

[0054] In one embodiment, referring to Figure 1 , Figure 2 and Figure 7 The bearing component 4 is composed of a fixed seat 41 and a movable plate 42. The fixed seat 41 is arranged on the placement slide 33. There are accommodating grooves 411 on both sides of the fixed seat 41. There are two groups of movable plates 42. The two groups of movable plates 42 are respectively embedded in the accommodating grooves 411. There are two groups of supporting components 7 and they are respectively arranged on the two groups of movable plates 42. As the movable plates 42 move in the accommodating grooves 411, the two groups of supporting components 7 approach or move away from each other. Since the material transfer assembly 6 is provided with two groups to place two ceramic parts, by arranging two groups of supporting components 7 respectively on the two groups of movable plates 42, two ceramic parts can be processed at the same time. Since one end of the movable plate 42 is installed in the accommodating groove 411, the position of the supporting component 7 can be changed by moving the movable plate 42, so that different ceramic parts can be processed at the same time.

[0055] In one embodiment, referring to Figure 1 , Figure 2 , Figure 5 and Figure 6The supporting component 7 includes a bearing seat 71, a shaft 72 and a bracket seat 73. The bearing seat 71 is arranged on the movable plate 42. One end of the shaft 72 is rotatably arranged on the bearing seat 71. The bracket seat 73 is arranged at the other end of the shaft 72. The bracket seat 73 has an opening 731. The cutter component 5 is installed in the opening 731. The opening 731 is provided with two groups. The two groups of openings 731 are spaced apart on the bracket seat 73. Two cutter components 5 can be installed on the bracket seat 73. Since the shaft 72 is rotatably arranged on the bearing seat 71, the angle of the bracket seat 73 can be changed according to the processing conditions, so that the angle of the cutter component 5 changes.

[0056] In one embodiment, referring to Figure 1-Figure 4 A limit assembly 8 is provided on the operating chamber 11 at a position corresponding to the rotating disk 62. The limit assembly 8 includes an annular limit seat 81 and a limit plate 82. The annular limit seat 81 is provided with a through groove 811, and the rotating disk 62 is located in the through groove 811;

[0057] A number of evenly distributed slide grooves 812 are arranged on the annular limit seat 81, and a slider 821 is arranged at the bottom of the limit plate 82. By moving the slider 821 into the slide groove 812, the limit plate 82 can move along the length direction of the slide groove 812, and a limit area for fixing ceramics is formed between the number of limit plates 82.

[0058] Based on the above structure, since the ceramic component is rotating on the turntable 62, in order to prevent the ceramic component from being offset due to the excessive rotation speed of the turntable 62, an annular limit seat 81 is provided on the outer cover of the turntable 62, and the limit plate 82 is used to abut against the outer periphery of the ceramic component, thereby fixing the ceramic component. Since the limit plate 82 is moved and set in the slide groove 812 through the slider 821, the position of the limit plate 82 can be adjusted according to the size of the ceramic component, thereby improving the flexibility of the limit assembly 8.

[0059] In one embodiment, referring to Figure 1 , Figure 2 , Figure 5 and Figure 6 The outer side of the bracket seat 73 is provided with a through hole 732, and the through hole 732 extends into the opening 731. The cutter component 5 is composed of a support rod 51 and a cutter head 52. The support rod 51 is installed in the opening 731, and the cutter head 52 is located at the bottom of the support rod 51;

[0060] A fixing bolt 74 is provided on the through hole 732, and one end of the fixing bolt 74 is abutted against the support rod 51. Since the cutter head 52 is used to contact the ceramic part, in order to avoid shaking of the cutter component 5 during trimming, the fixing bolt 74 is abutted against the outer peripheral surface of the support rod 51, thereby ensuring the stability of the cutter component 5.

[0061] In one embodiment, referring to Figure 1 and Figure 2 A control panel 9 is provided on the outside of the workbench 1. The control panel 9 is electrically connected to the rotating drive component 61, the first drive motor 24 and the second drive motor 34. Through the control panel 9, the operator can control the start-up of the first moving component 2 and the second moving component 3, and control the rotation of the turntable 62.

[0062] In one embodiment, referring to Figure 1-Figure 4 A groove 823 is provided on the side of the limit plate 82 facing the turntable 62, and a pad 824 is provided in the groove 823. The pad 824 is made of sponge material, which can avoid wear on the ceramic part when it abuts against the ceramic part, and can make the pad 824 wet with water. Water can soften the ceramic material, making it easier to shape during trimming, reducing wear on the tool and reducing the risk of ceramic cracking.

[0063] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0064] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. A trimming device for ceramic processing, characterized in that: It comprises a workbench, a displacement mechanism, a cutter component and a material transfer assembly, wherein the workbench has an operating cavity, and the displacement mechanism and the material transfer assembly are vertically distributed on the operating cavity; The displacement mechanism includes a first moving assembly, a second moving assembly and a bearing component, the first moving assembly is vertically arranged at one side of the operating chamber, the first moving assembly includes a supporting slide, the second moving assembly is arranged on the supporting slide, the first moving assembly and the second moving assembly are perpendicular to each other, the second moving assembly includes a placing slide, and the bearing component is arranged on the placing slide; The bearing component is provided with a supporting component, the cutter component is connected to the second moving component through the supporting component, and the bearing component drives the cutter component to move relatively through the first moving component and the second moving component; The material transfer assembly includes a rotary drive component and a turntable. The rotary drive component is arranged in the workbench. The output end of the rotary drive component is connected to the turntable. The turntable is located in the operating cavity.

2. The edge trimming device for ceramic processing according to claim 1, characterized in that: The first moving assembly includes a support, a first screw component and a first driving motor, the support is arranged at one side of the operating chamber, the first screw component is rotatably arranged on the support, the supporting slide is arranged on the first screw component, the first driving motor is arranged at the top end of the support, and is connected to the first screw component through a coupling; The second moving component includes a placing seat, a second screw rod component and a second driving motor. The placing seat is vertically arranged on the supporting slide, the second screw rod component is rotatably arranged on the supporting slide, the placing slide is arranged on the second screw rod component, the bearing component is arranged on the placing slide, and the second driving motor is arranged on one side of the placing seat and connected to the second screw rod component through a coupling.

3. The edge trimming device for ceramic processing according to claim 1, characterized in that: The bearing component is composed of a fixed seat and a movable plate, the fixed seat is arranged on the placing slide, two sides of the fixed seat are provided with accommodating grooves, the movable plates are provided with two groups, and the two groups of movable plates are respectively embedded in the accommodating grooves; The supporting components are provided in two groups and are respectively arranged on the two groups of movable plates; As the movable plate moves in the accommodating groove, the two groups of supporting components move closer to or farther from each other.

4. The edge trimming device for ceramic processing according to claim 3, characterized in that: The supporting component comprises a bearing seat, a shaft and a bracket seat, wherein the bearing seat is arranged on the movable plate, one end of the shaft is rotatably arranged on the bearing seat, and the bracket seat is arranged on the other end of the shaft; The support seat is provided with an opening, and the cutter component is installed in the opening.

5. The edge trimming device for ceramic processing according to claim 1, characterized in that: A limit assembly is arranged on the operating cavity at a position corresponding to the rotating disk, the limit assembly comprises an annular limit seat and a limit plate, the annular limit seat is provided with a through slot, and the rotating disk is located in the through slot; The annular limit seat is provided with a plurality of evenly distributed slide grooves, and a slider is provided at the bottom of the limit plate. By moving the slider into the slide groove, the limit plate can move along the length direction of the slide groove; A limiting area for fixing ceramics is formed between the plurality of limiting plates.

6. The edge trimming device for ceramic processing according to claim 4, characterized in that: The openings are arranged in two groups, and the two groups of openings are distributed on the bracket seat at intervals.

7. The edge trimming device for ceramic processing according to claim 6, characterized in that: The outer side of the bracket seat is provided with a through hole, and the through hole extends into the opening; The cutter component is composed of a support rod and a cutter head, the support rod is installed in the opening, and the cutter head is located at the bottom of the support rod; A fixing bolt is arranged on the through hole, and one end of the fixing bolt abuts against the support rod.

8. The edge trimming device for ceramic processing according to claim 2, characterized in that: A control panel is disposed on the outer side of the workbench, and the control panel is electrically connected to the rotation driving component, the first driving motor and the second driving motor.

9. The edge trimming device for ceramic processing according to claim 5, characterized in that: A slot is arranged on one side of the limiting plate facing the rotating disk, and a cushion block is arranged in the slot.

Citation Information

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