Rubber calender for tire production

By introducing servo cylinders, guide sliders and limiting mechanisms into the rubber calender, the problem of manual adjustment of the extrusion width of the existing rubber calenders is solved, achieving higher degree of automation and convenience of use.

CN222451106UActive Publication Date: 2025-02-11NANTONG SHEN DONG YU HAO SOLID TYRE CO LTD
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Patent Information

Application Number
CN202421254899.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When adjusting the extrusion width of the film, existing rubber calenders need to manually rotate the screw, which reduces the degree of automation and convenience of use of the equipment.

Method used

A rubber calender including a servo cylinder, a guide slider and a limiting mechanism is designed. The servo cylinder drives the connecting plate to push the guide slider and the limiting plate to slide, realizing the function of automatically adjusting the extrusion width of the film.

Benefits of technology

It improves the automation level of rubber calendering machine, simplifies the use process of the equipment, and enhances the convenience and operation efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber calenders for tire production, in particular to a rubber calender for tire production, which can effectively improve the automation degree of rubber calender equipment and improve the use convenience of the equipment. Comprising a base, calender equipment is fixedly installed on the base, a connecting plate is fixedly connected to the output end of a servo electric cylinder, two sets of lower hinge bases are symmetrically and fixedly connected to the top end of the connecting plate, two sets of fixing plates are symmetrically and fixedly connected to the calender equipment, and two sets of guide rods are symmetrically and fixedly connected between the two sets of fixing plates; the bottom ends of the two sets of transmission battens are hinged to the two sets of lower hinge bases correspondingly, positioning insertion rods are fixedly arranged at the bottom ends of the two sets of limiting plates correspondingly, slotted holes are formed in the top ends of the two sets of guide sliding blocks correspondingly, the two sets of positioning insertion rods are inserted into the two sets of slotted holes correspondingly, and knob bolts communicating with the slotted holes are screwed to the two sets of guide sliding blocks correspondingly. The tail ends of the two knob bolts abut against the front ends of the two positioning insertion rods respectively.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber calenders for tire production, in particular to a rubber calender for tire production. Background Art

[0002] Tires are essential parts for cars or electric vehicles, and are usually made of rubber. A rubber calender is needed during the tire production process to process the rubber into the required film. The calender is usually composed of two or more rollers arranged in a certain form. At a certain temperature, the rubber is pressed and stretched into a film of a certain thickness and surface shape, and can also be used to coat fiber cord canvas or steel cord with rubber.

[0003] During use of the existing rubber calender, it is not convenient to adjust the spacing between the top pressing roller and the bottom pressing roller to adjust the processing thickness of the rubber sheet, which reduces the processing range of the rubber calender.

[0004] After searching, a patent publication number CN217021162U is found to be a rubber calender that is easy to adjust. Although the rubber calender can solve the technical problems existing in the prior art, it still has certain disadvantages when used. When the rubber calender needs to adjust the extrusion width of the film, the user needs to manually rotate the screw to complete the adjustment. The manual operation reduces the degree of automation of the rubber calender equipment, and the equipment is less convenient to use. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a rubber calender for tire production, which can effectively improve the automation degree of the rubber calender equipment and improve the convenience of equipment use.

[0006] Technical Solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber calender for tire production, comprising a base, an adjustment mechanism and a limit mechanism, a calender device is fixedly installed on the base, the adjustment mechanism comprises a servo electric cylinder and two groups of guide slide blocks, a connecting plate is fixedly connected to the output end of the servo electric cylinder, two groups of lower hinge seats are symmetrically fixedly connected to the top of the connecting plate, two groups of fixed plates are symmetrically fixedly connected to the calender device, two groups of guide rods are symmetrically fixedly connected between the two groups of fixed plates, two groups of guide holes are provided on the two groups of guide slide blocks, and the two groups of guide slide blocks are fixedly connected to the two groups of guide rods. The blocks are symmetrically slidably sleeved on the two groups of guide rods through the matching guide holes, the bottom ends of the two groups of guide sliders are fixedly connected to the upper hinge seats, the two groups of upper hinge seats are hinged with transmission strips, the bottom ends of the two groups of transmission strips are respectively hinged to the two groups of lower hinge seats, the limiting mechanism includes two groups of limiting plates, the bottom ends of the two groups of limiting plates are fixed with positioning rods, the tops of the two groups of guide sliders are provided with slot holes, the two groups of positioning rods are respectively inserted into the two groups of slot holes, the two groups of guide sliders are threaded with knob bolts connected with the slot holes, and the ends of the two groups of knob bolts are respectively tightened with the front ends of the two groups of positioning rods.

[0008] Preferably, two groups of guide tubes are symmetrically fixedly connected to the top of the base, guide columns are slidably provided on the two groups of guide tubes, and the tops of the two groups of guide columns are fixedly connected to the bottom end of the connecting plate.

[0009] Preferably, the front ends of the two groups of limiting plates are fixedly connected with handles.

[0010] Preferably, sliding sleeves are fixedly provided in the two groups of guide holes on the two groups of guide slide blocks.

[0011] Preferably, anti-slip rubber pads are fixedly connected to the four corners of the bottom end of the base.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: during use, when it is necessary to adjust the extrusion width of the film, if the width is increased, the servo electric cylinder is started to drive the connecting plate to move upward, and the connecting plate pushes the guide slider to slide outward along the guide rod through the transmission strip plate, and the guide slider drives the limit plate to move outward through the positioning rod, so that the width between the two sets of limit plates becomes larger, and the extrusion width is increased; if the width is reduced, the servo electric cylinder is started to drive the connecting plate to move downward, and the connecting plate pulls the guide slider to slide inward along the guide rod through the transmission strip plate, and the guide slider drives the limit plate to move inward through the positioning rod, so that the width between the two sets of limit plates becomes smaller, and the extrusion width is reduced; by loosening the knob bolt, the positioning rod can be taken out of the slot hole, which is convenient for disassembly and replacement of the limit plate, thereby effectively improving the automation degree of the rubber calender equipment and improving the convenience of equipment use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1It is a schematic diagram of the axonometric structure of the utility model;

[0014] Figure 2 It is a partial axonometric structural diagram of the adjustment mechanism in the utility model;

[0015] Figure 3 It is a schematic diagram of the axonometric structure of the limit mechanism and the guide slider in the utility model;

[0016] Figure 4 This is a schematic diagram of the axonometric structure of the guide slider in the utility model;

[0017] Figure 5 It is a schematic diagram of the bottom axonometric structure of the limiting plate in the utility model;

[0018] Markings in the attached drawings: 1. Base; 2. Calender equipment; 3. Servo electric cylinder; 4. Connecting plate; 5. Lower hinge seat; 6. Fixed plate; 7. Guide rod; 8. Guide slide block; 9. Upper hinge seat; 10. Transmission strip; 11. Limit plate; 12. Positioning rod; 13. Knob bolt; 14. Guide tube; 15. Guide column; 16. Handle; 17. Sleeve; 18. Anti-slip rubber pad. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0020] Example

[0021] See also Figure 1-Figure 5The utility model is a rubber calender for tire production, comprising a base 1, a calender device 2 is fixedly mounted on the base 1, a connecting plate 4 is fixedly connected to the output end of a servo electric cylinder 3, two groups of lower hinge seats 5 are symmetrically fixedly connected to the top of the connecting plate 4, two groups of fixed plates 6 are symmetrically fixedly connected to the calender device 2, two groups of guide rods 7 are symmetrically fixedly connected between the two groups of fixed plates 6, two groups of guide slide blocks 8 are each provided with two groups of guide holes, and the two groups of guide slide blocks 8 slide symmetrically through the cooperation of the guide holes The two guide rods 7 are mounted on the two guide sliders 8. The bottom ends of the two guide sliders 8 are fixedly connected to the upper hinge seats 9. The two upper hinge seats 9 are hinged with transmission strips 10. The bottom ends of the two transmission strips 10 are respectively hinged with the two lower hinge seats 5. The bottom ends of the two limit plates 11 are fixed with positioning rods 12. The tops of the two guide sliders 8 are provided with slots. The two positioning rods 12 are respectively inserted in the two slots. The two guide sliders 8 are screwed with knob bolts 13 connected to the slots. The ends of the two knob bolts 13 are respectively connected to the The front ends of the two groups of positioning rods 12 are pressed tightly; when in use, when the extrusion width of the film needs to be adjusted, if the width is increased, the servo electric cylinder 3 is started to make the servo electric cylinder 3 push the connecting plate 4 to move upward, and the connecting plate 4 pushes the guide slider 8 to slide outward along the guide rod 7 through the transmission strip plate 10, and the guide slider 8 drives the limit plate 11 to move outward through the positioning rod 12, so that the width between the two groups of limit plates 11 becomes larger, and the extrusion width is increased. If the width is reduced, the servo electric cylinder 3 is started to make the servo The electric cylinder 3 drives the connecting plate 4 to move downward, and the connecting plate 4 pulls the guide slider 8 to slide inward along the guide rod 7 through the transmission strip plate 10. The guide slider 8 drives the limit plate 11 to move inward through the positioning rod 12, so that the width between the two sets of limit plates 11 becomes smaller, and the extrusion width is reduced. By loosening the knob bolt 13, the positioning rod 12 can be taken out of the slot, which facilitates the disassembly, assembly and replacement of the limit plate 11, thereby effectively improving the degree of automation of the rubber calender equipment and improving the convenience of equipment use.

[0022] Two groups of guide tubes 14 are symmetrically fixedly connected to the top of the base 1, and guide columns 15 are slidably provided on the two groups of guide tubes 14. The tops of the two groups of guide columns 15 are fixedly connected to the bottom end of the connecting plate 4; by providing the guide tubes 14 and the guide columns 15, when the connecting plate 4 is lifted or lowered, the guide columns 15 will be driven to slide on the guide tubes 14, so that the lifting and moving of the connecting plate 4 can be more stable and reliable.

[0023] The front ends of the two groups of limiting plates 11 are fixedly connected with handles 16 ; by providing the handles 16 , the limiting plates 11 can be taken and carried more conveniently.

[0024] Sliding sleeves 17 are fixedly disposed in the two groups of guide holes on the two groups of guide slide blocks 8 ; by providing the sliding sleeves 17 , the guide slide blocks 8 can slide more smoothly on the guide rods 7 .

[0025] The four corners of the bottom end of the base 1 are fixedly connected with anti-skid rubber pads 18; by providing the anti-skid rubber pads 18, the friction at the bottom of the base 1 can be increased to prevent the device from slipping when it is placed.

[0026] The utility model discloses a rubber calender for tire production, and its working principle is that when in use, when it is necessary to adjust the extrusion width of the film, if the width is increased, the servo electric cylinder 3 is started to make the servo electric cylinder 3 push the connecting plate 4 to move upward, and the connecting plate 4 pushes the guide slider 8 to slide outward along the guide rod 7 through the transmission strip plate 10, and the guide slider 8 drives the limit plate 11 to move outward through the positioning plug rod 12, so that the width between the two groups of limit plates 11 becomes larger, and the extrusion width is increased; if the width is reduced, the servo electric cylinder 3 is started to make the servo electric cylinder 3 drive the connecting plate 4 to move downward, and the connecting plate 4 pulls the guide slider 8 to slide inward along the guide rod 7 through the transmission strip plate 10, and the guide slider 8 drives the limit plate 11 to move inward through the positioning plug rod 12, so that the width between the two groups of limit plates 11 becomes smaller, and the extrusion width is reduced; by loosening the knob bolt 13, the positioning plug rod 12 can be taken out of the slot, so that the limit plate 11 can be disassembled and replaced conveniently.

[0027] The installation method, connection method or setting method of the rubber calender for tire production of the utility model are all common mechanical methods, and can be implemented as long as they can achieve their beneficial effects; the servo electric cylinder of the rubber calender for tire production of the utility model is purchased on the market, and technicians in this industry only need to install and operate it according to the accompanying instruction manual.

[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A rubber calender for tire production, comprising a base (1), characterized in that: It also includes an adjustment mechanism and a limiting mechanism; A base (1), on which a calender device (2) is fixedly mounted; An adjustment mechanism, the adjustment mechanism comprising a servo electric cylinder (3) and two groups of guide slide blocks (8), the output end of the servo electric cylinder (3) is fixedly connected with a connecting plate (4), the top of the connecting plate (4) is symmetrically fixedly connected with two groups of lower hinged seats (5), the calender equipment (2) is symmetrically fixedly connected with two groups of fixed plates (6), two groups of guide rods (7) are symmetrically fixedly connected between the two groups of fixed plates (6), the two groups of guide slide blocks (8) are each provided with two groups of guide holes, the two groups of guide slide blocks (8) are symmetrically slidably sleeved on the two groups of guide rods (7) through the matching of the guide holes, the bottom ends of the two groups of guide slide blocks (8) are fixedly connected with upper hinged seats (9), the two groups of upper hinged seats (9) are hinged with transmission strips (10), and the bottom ends of the two groups of transmission strips (10) are respectively hinged with the two groups of lower hinged seats (5); The limiting mechanism comprises two groups of limiting plates (11), the bottom ends of the two groups of limiting plates (11) are fixed with positioning rods (12), the top ends of the two groups of guide slide blocks (8) are provided with slot holes, the two groups of positioning rods (12) are respectively inserted into the two groups of slot holes, the two groups of guide slide blocks (8) are screwed with knob bolts (13) connected with the slot holes, and the ends of the two groups of knob bolts (13) are respectively tightened with the front ends of the two groups of positioning rods (12).

2. A rubber calender for tire production as claimed in claim 1, characterized in that: The top of the base (1) is symmetrically fixedly connected with two groups of guide tubes (14), and guide columns (15) are slidably provided on the two groups of guide tubes (14). The tops of the two groups of guide columns (15) are fixedly connected to the bottom of the connecting plate (4).

3. A rubber calender for tire production as claimed in claim 2, characterized in that: The front ends of the two groups of limiting plates (11) are fixedly connected with handles (16).

4. A rubber calender for tire production as claimed in claim 3, characterized in that: Sliding sleeves (17) are fixedly arranged in the two groups of guide holes on the two groups of guide slide blocks (8).

5. A rubber calender for tire production as claimed in claim 4, characterized in that: Anti-slip rubber pads (18) are fixedly connected to the four corners of the bottom end of the base (1).

Citation Information

Patent Citations

  • Rubber calender convenient to adjust

    CN217021162U