Full-automatic leather wrapping device

By designing a fully automatic leather wrapping device, the automatic wrapping of leather is achieved by using fixtures, primary folding mechanisms and secondary folding mechanisms, the problems of manual packaging operation are solved, and the production efficiency and products are improved quality.

CN222452637UActive Publication Date: 2025-02-11SHENZHEN HAIDE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421249880.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-11
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the production process of existing leather products, manual packaging is troublesome, low operating efficiency and high labor intensity.

Method used

A fully automatic leather wrapping device is designed, including a fixture, a primary folding mechanism and a secondary folding mechanism. Through the automated folding and bending process, the precise wrapping of the leather is achieved.

Benefits of technology

It improves the efficiency and quality of the packaging process, reduces the impact of human factors on the packaging quality, and reduces the labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic leather wrapping device and relates to the technical field of leather processing. The jig is used for placing leather and a workpiece which are attached together, and a containing groove is formed in the jig; the primary pressing and folding mechanism presses the workpiece in the containing groove so that the upper surface of the workpiece can be flush with the upper surface of the jig, and leather is folded to wrap the side wall of the workpiece. And the secondary pressing and folding mechanism is installed on the jig and is composed of a pressing and folding plate and a driving structure, the driving structure is used for driving the pressing and folding plate to be close to the jig, the pressing and folding plate bends the folded leather in the closing process, and the part, higher than the containing cavity, of the leather is folded and attached to the top end of the workpiece. The automatic wrapping device has the advantages that the whole wrapping process is automatically completed by the device, operation is easy and convenient, the influence of human factors on wrapping quality is reduced, and production efficiency and product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of leather processing, in particular to a fully automatic leather wrapping device. Background Art

[0002] At present, some workpieces on the market are wrapped with leather, which can play a good protective role. Since leather materials have certain toughness and wear resistance, they can effectively resist external impact and friction and protect items from damage. Leather wrapping can also play a decorative role. Leather materials have unique texture and color, which can add beauty and fashion to items. This can not only improve its practicality, but also increase the overall fashion atmosphere.

[0003] However, in the current leather product production process, leather is usually packaged by manually wrapping the leather on the surface of the workpiece. With the increase in demand and output, manual packaging has obvious operational difficulties, low operating efficiency and increased labor intensity. Summary of the invention

[0004] The utility model aims to provide a fully automatic leather wrapping device to solve the problems of cumbersome manual packaging operation, low working efficiency and high labor intensity in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical solution: a fully automatic leather wrapping device, which includes:

[0006] A jig is used to place the leather and workpiece that are bonded together, and the jig is provided with a receiving groove that matches the specifications of the workpiece;

[0007] A primary folding mechanism, comprising a folding assembly and a lifting structure, wherein the lifting structure is used to drive the folding assembly to move, press the workpiece into the receiving groove so that the upper surface of the workpiece is flush with the upper surface of the fixture and the leather is folded to wrap the side wall of the workpiece;

[0008] The secondary folding mechanism is installed on the jig and consists of a number of folding plates and a driving structure that cooperate with each other. The driving structure is used to drive the folding plates to move closer to the jig. During the process of moving closer, the folding plates bend the folded leather so that the part of the leather that is higher than the accommodating cavity is folded and fits to the top of the workpiece.

[0009] Furthermore, the jig includes a jig base plate, a floating suction cup and a limit frame, a floating suction cup that can be moved up and down is arranged in the limit frame, and the limit frame and the floating suction cup are both installed on the jig base plate, and a receiving groove is provided between the upper surface of the limit frame and the upper surface of the floating suction cup.

[0010] The fixture structure has the advantages of stable fixation, flexible adjustment, precise positioning, easy maintenance and high applicability through the design of the base plate, floating suction cup and limit frame. It is suitable for positioning and fixing when wrapping workpieces, which helps to improve production efficiency and product quality.

[0011] Furthermore, the folding assembly comprises:

[0012] A base plate, serving as a carrier, is installed on the lifting structure and moves under the drive of the lifting structure;

[0013] The specifications of the folding structure are adapted to the workpiece and are used to press the workpiece into the receiving groove. The folding structure is composed of a plurality of folding blocks movably mounted on the bottom plate.

[0014] The expansion structure is used to adjust the distance between the folding blocks, thereby adjusting the specifications of the folding structure.

[0015] The extended structure can adjust the distance between the folding blocks, thereby adjusting the specifications of the folding structure to adapt it to workpieces of different sizes and shapes, thereby improving the flexibility and applicability of the equipment and meeting diverse production needs.

[0016] This folding component structure, through the design of the base plate, folding structure and extension structure, has the advantages of flexible adjustment, precise pressing, efficient movement, easy maintenance and strong adaptability, which helps to improve the efficiency and quality of the wrapping process.

[0017] Furthermore, the compression block is movably mounted on the base plate via a limiting structure, and the limiting structure includes a slider, a connecting block, a fixed block, a connecting piece, an elastic piece and a guide rail mounted on the base plate, the connecting block is connected to the guide rail via the slider, and the connecting block is connected to the compression block, the fixed block is mounted on the base plate and connected to the compression block via the connecting piece, and an elastic piece is sleeved on the connecting piece.

[0018] Through the interconnection of components such as sliders, connecting blocks, and fixed blocks and the guidance of guide rails, the folding block can be accurately positioned to ensure that it can accurately reach the target position during movement, thereby improving the accuracy and stability of the wrapping operation.

[0019] An elastic piece is sleeved on the connecting piece, and the elastic piece has the ability to restore to its original state. When the external force ends, the elastic piece will automatically restore the affected parts to their initial positions, achieving automatic resetting without the need for additional manual intervention, saving time and labor costs.

[0020] The limiting structure, through the design of components such as sliders, connecting blocks, and fixed blocks, has the advantages of precise positioning, stability and reliability, flexible adjustment, easy maintenance, and space saving, which helps to improve the efficiency and quality of packaging operations.

[0021] Furthermore, the expansion structure includes an expansion block and an expansion drive member for driving the expansion block to move. The side wall of the expansion block abuts against the folding block, and the side wall of the expansion block is inclined outward so that the cross section of the expansion block gradually expands from top to bottom.

[0022] The side wall of the expansion block is inclined outward, so that the cross section of the expansion block gradually expands from top to bottom. This design can effectively push or retract the folding block when driving the expansion block to move, thereby realizing the expansion function of the folding structure.

[0023] Furthermore, the folding plates are provided with four pieces and are all L-shaped. When the folding plates are driven by the driving structure to abut against each other, they form a square frame, and a folding groove with a specification smaller than the accommodating groove is provided in the square frame.

[0024] The L-shaped design of the folding plate can effectively utilize the space, so that the entire device can complete the folding task while occupying a small space. This is especially important when the workshop or production line has limited space, which can improve production efficiency and space utilization.

[0025] The structure is relatively simple, easy to operate and maintain. The adjustment of the folding plate is relatively easy, which is convenient for adjusting the processing parameters and maintaining the equipment, and is conducive to improving the reliability and stability of the equipment.

[0026] Furthermore, the lifting structure includes a lifting drive member, a support frame and a movable plate installed on the support frame. The lifting drive member is vertically installed on the top of the support frame, and the output shaft head of the lifting drive member passes through the inner side of the support frame and is fixedly connected to the movable plate.

[0027] The support frame provides a stable support platform, and the movable plate is installed on the support frame, so that the entire lifting structure has high stability. This helps to ensure smooth operation during the lifting process, and also provides a good working environment and operating platform.

[0028] The output shaft head of the lifting drive member passes through the inner side of the support frame and is fixedly connected to the movable plate. This rigid connection method ensures a firm connection between the lifting drive member and the movable plate, avoids deviation or looseness during the lifting process, and ensures the stability and safety of the lifting movement.

[0029] Furthermore, it also includes a positioning mechanism for transporting the leather and workpiece that are bonded together to the jig. The positioning mechanism can realize automatic transport and alignment of the leather and workpiece that are bonded together, thereby improving production efficiency and work efficiency. No manual intervention is required, and high-speed and accurate transport and alignment operations can be achieved.

[0030] The alignment mechanism comprises:

[0031] A feeding assembly for conveying the leather and workpieces to be bonded together;

[0032] A detection device for detecting the position of the leather and the workpiece on the feeding assembly;

[0033] The adsorption structure is used to adsorb the leather and the workpiece on the feeding component; the adsorption structure can firmly adsorb the leather and the workpiece, ensuring the stability and reliability of the workpiece and the leather during the alignment process.

[0034] An angle adjuster, used to drive the adsorption structure to rotate so that the leather and the workpiece are aligned with the jig;

[0035] The displacement component is used to adjust the position of the angle adjuster in the three-dimensional coordinate system.

[0036] The detection device is used to detect the position of the leather and workpiece on the feeding assembly, the adsorption structure is used to adsorb and maintain the position of the leather and workpiece, and the angle adjuster is used to drive the adsorption structure to rotate so that the leather and workpiece are aligned with the fixture. The displacement component is used to adjust the position of the angle adjuster in the three-dimensional coordinate system to move the workpiece into the fixture. This structure can achieve precise alignment of the leather and workpiece, ensuring accuracy and consistency during the wrapping process.

[0037] After adopting the above technical solution, the utility model has the following beneficial effects: the workpiece is pressed into the receiving groove by the primary folding mechanism so that the upper surface of the workpiece is flush with the upper surface of the fixture, ensuring that the leather at the lower end of the workpiece is turned over to wrap the side wall of the workpiece, and at the same time, the folded leather is bent by the secondary folding mechanism to fit it to the top of the workpiece, thereby ensuring the accuracy and aesthetics of the wrapping. The entire wrapping process is automatically completed by the device, which is easy to operate, reduces the impact of human factors on the wrapping quality, and improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0039] Figure 1 It is a structural schematic diagram of the utility model.

[0040] Figure 2 It is a structural schematic diagram of the fixture in the utility model.

[0041] Figure 3 It is a structural schematic diagram of the one-time folding mechanism in the utility model.

[0042] Figure 4It is a structural schematic diagram of the press-folding assembly in the utility model.

[0043] Figure 5 It is a structural schematic diagram of a cross-sectional view of a press-folding assembly in the utility model.

[0044] Figure 6 It is a structural schematic diagram of the limiting structure in the utility model.

[0045] Figure 7 It is a structural schematic diagram of the secondary folding mechanism in the unfolded state of the utility model.

[0046] Figure 8 It is a structural schematic diagram of the secondary folding mechanism in the combined state in the utility model.

[0047] Fig. 9 It is a structural schematic diagram of the alignment mechanism in the utility model.

[0048] Explanation of the accompanying drawings: jig 1, jig base plate 11, floating suction cup 12, limiting frame 13, accommodating groove 14, primary folding mechanism 2, folding assembly 21, base plate 211, folding structure 212, folding block 2121, extension structure 213, extension block 2131, extension drive member 2132, lifting structure 22, lifting drive member 221, support frame 222, movable plate 223, limiting structure 23, slider 231, connecting block 232, fixed block 233, connecting member 234, elastic member 235, guide rail 236, secondary folding mechanism 3, folding plate 31, folding groove 311, drive structure 32, alignment mechanism 4, feeding assembly 41, detection device 42, adsorption structure 43, angle adjuster 44, displacement assembly 45. DETAILED DESCRIPTION

[0049] See also Figure 1 As shown, the technical solution adopted in this specific embodiment is: a fully automatic leather wrapping device, which includes: a jig 1, a primary folding mechanism 2, a secondary folding mechanism 3 and a positioning mechanism 4. In specific operation, the positioning mechanism 4 moves the workpiece onto the jig 1, and then the primary folding mechanism 2 presses the workpiece downward so that the leather wraps the side wall of the workpiece, and then the secondary folding mechanism 3 performs a secondary folding on the leather folded after the primary folding, so that the part of the leather higher than the accommodating cavity is folded and attached to the top of the workpiece.

[0050] See also Figure 2 As shown, in a specific embodiment:

[0051] The jig 1 is used to place leather and workpieces that are fitted together; the jig 1 includes a jig base plate 11, a floating suction cup 12 and a limit frame 13. A floating suction cup 12 that can be moved up and down is arranged in the limit frame 13. By adjusting the position of the suction cup, it can adapt to workpieces of different thicknesses, which increases the flexibility and applicability of the jig 1 and reduces the adjustment cost and time when replacing the workpiece. The limit frame 13 and the floating suction cup 12 are both installed on the jig base plate 11. The base plate 211 provides a stable support foundation, making the overall structure of the jig 1 more solid and not easy to move or shake, which is conducive to maintaining the stable position of the workpiece and leather during operation. Between the upper surface of the limit frame 13 and the upper surface of the floating suction cup 12 is a receiving groove 14. The shape of the receiving groove 14 is the same as that of the workpiece, and the specifications are exactly the same as the specifications of the side wall of the workpiece after wrapping the leather.

[0052] The fixture 1 structure has the advantages of stable fixation, flexible adjustment, precise positioning, easy maintenance and high applicability through the design of the base plate 211, the floating suction cup 12 and the limit frame 13. It is suitable for positioning and fixing when wrapping workpieces, which helps to improve production efficiency and product quality.

[0053] See also Figure 3-6 As shown, in a specific embodiment:

[0054] The primary folding mechanism 2 includes a folding assembly 21 and a lifting structure 22. The lifting structure 22 is used to drive the folding assembly 21 to move, press the workpiece into the accommodating groove 14 so that the upper surface of the workpiece is flush with the upper surface of the fixture 1 and the leather is folded to wrap the side wall of the workpiece.

[0055] The specific folding assembly 21 includes:

[0056] The bottom plate 211 as a carrier is installed on the lifting structure 22 and moves under the drive of the lifting structure 22.

[0057] The folding structure 212 is used to press the workpiece into the receiving groove 14 , and the folding structure 212 is composed of a plurality of folding blocks 2121 movably mounted on the bottom plate 211 .

[0058] The expansion structure 213 is used to adjust the distance between the folding blocks 2121, thereby adjusting the specifications of the folding structure 212. The expansion structure 213 can adjust the distance between the folding blocks 2121, thereby adjusting the specifications of the folding structure 212, so that it can adapt to workpieces of different sizes and shapes, improve the flexibility and applicability of the equipment, and meet diverse production needs.

[0059] This folding assembly 21 structure, through the design of the base plate 211, the folding structure 212 and the extension structure 213, has the advantages of flexible adjustment, precise pressing, efficient movement, easy maintenance and strong adaptability, which helps to improve the efficiency and quality of the wrapping process.

[0060] More specifically, the expansion structure 213 includes an expansion block 2131 and an expansion drive member 2132 for driving the expansion block 2131 to move. The side wall of the expansion block 2131 abuts against the folding block 2121. This tight connection ensures that the expansion block 2131 maintains a good connection with the folding block 2121 during the movement, thereby achieving precise control of the folding block 2121. The side wall of the expansion block 2131 is tilted outward so that the cross section of the expansion block 2131 gradually expands from top to bottom. This design can effectively push or retract the folding block 2121 when driving the expansion block 2131 to move, thereby achieving the expansion function of the folding structure 212.

[0061] The specific lifting structure 22 includes a lifting drive 221, a support frame 222 and a movable plate 223 installed on the support frame 222. The lifting drive 221 is vertically installed at the top of the support frame 222, and the output shaft head of the lifting drive 221 penetrates the inner side of the support frame 222 and is fixedly connected to the movable plate 223. The support frame 222 provides a stable support platform, and the movable plate 223 is installed on the support frame 222. This helps to ensure the smooth operation of the movable plate 223 during the lifting process, and also provides a good working environment and operating platform. The output shaft head of the lifting drive 221 penetrates the inner side of the support frame 222 and is fixedly connected to the movable plate 223. This rigid connection method ensures a firm connection between the lifting drive 221 and the movable plate 223, avoids deviation or looseness during the lifting process, and ensures the stability and safety of the lifting movement.

[0062] See also Figure 7-8 As shown, in a specific embodiment:

[0063] The secondary folding mechanism 3 is installed on the jig 1 and consists of a plurality of folding plates 31 and a driving structure 32 that cooperate with each other. The driving structure 32 is used to drive the folding plates 31 to move closer to the jig 1. During the process of moving closer, the folding plates 31 bend the folded leather so that the part of the leather that is higher than the accommodating cavity is folded and fits to the top of the workpiece. The secondary folding mechanism 3 is relatively simple and easy to operate and maintain. The folding plates 31 are relatively easy to adjust, which is convenient for adjusting processing parameters and maintaining equipment, and is conducive to improving the reliability and stability of the equipment.

[0064] More specifically, there are four folding plates 31 and all of them are L-shaped. When the four folding plates 31 are driven by their respective driving structures 32 to abut against each other, they form a square frame and a folding groove 311 with a smaller specification than the accommodating groove 14 is provided in the square frame.

[0065] See also Fig. 9 As shown, in a specific embodiment:

[0066] The alignment mechanism 4 is used to carry the leather and workpiece that are bonded together to the jig 1. The alignment mechanism 4 realizes automatic carrying and alignment of the leather and workpiece that are bonded together, thereby improving production efficiency and work efficiency. No manual intervention is required, and high-speed and accurate carrying and alignment operations can be achieved.

[0067] More specifically, the alignment mechanism 4 includes:

[0068] A feeding assembly 41, for conveying the leather and the workpiece which are bonded together;

[0069] A detection device 42, used to detect the position of the leather and the workpiece on the feeding assembly 41;

[0070] The adsorption structure 43 is used to adsorb the leather and the workpiece on the feeding component 41; the adsorption structure 43 can firmly adsorb the leather and the workpiece, ensuring the stability and reliability of the workpiece and the leather during the alignment process.

[0071] An angle adjuster 44 is used to drive the adsorption structure 43 to rotate so that the leather and the workpiece are aligned with the fixture 1;

[0072] The displacement component 45 is used to adjust the position of the angle adjuster in the three-dimensional coordinate system.

[0073] The working principle of the utility model is as follows: first, the leather pre-bonded to the bottom of the workpiece is transported by the feeding assembly 41 to the bottom of the detection device 42. The detection device 42 is used to detect the position of the leather and the workpiece on the feeding assembly 41, and then the adsorption structure 43 moves down to adsorb the leather and the workpiece. After the adsorption is completed, the angle adjuster 44 rotates to align the angle of the leather and the workpiece with the receiving groove 14 on the fixture 1. After the alignment is completed, the displacement assembly 45 adjusts the position of the angle adjuster in the three-dimensional coordinate system to transfer the workpiece into the fixture 1.

[0074] After the workpiece and the leather are placed in the jig 1, the lifting structure 22 drives the folding assembly 21 to move downward, pressing the workpiece placed on the jig 1 into the receiving groove 14 so that the upper surface of the workpiece is flush with the upper surface of the jig 1 and the leather is folded to wrap the side wall of the workpiece. In this way, one folding in the wrapping process is completed.

[0075] After the first folding is completed, the first folding mechanism 2 and the second folding mechanism 3 cooperate with each other to fold the part of the leather that is higher than the accommodating cavity to fit the top of the workpiece. The specific driving structure 32 drives the folding plate 31 to move closer to the fixture 1. When the folding plate 31 contacts the leather, the expansion block 2131 retracts to reduce the distance between the folding blocks 2121. The folding blocks 2121 retract into the fixture 1, and the folding plate 31 moves toward the inside of the fixture 1 following the retraction of the expansion block 2131 until the second folding in the wrapping process is completed.

[0076] After the secondary folding is completed, the primary folding mechanism 2 and the secondary folding mechanism 3 are reset, and the floating suction cup 12 rises to eject the wrapped workpiece from the accommodating groove 14 .

[0077] The above description is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A fully automatic leather wrapping device, characterized in that: It includes A jig (1) is used to place the leather and the workpiece that are bonded together, and a receiving groove (14) is provided on the jig (1); A primary folding mechanism (2), comprising a folding assembly (21) and a lifting structure (22), wherein the lifting structure (22) is used to drive the folding assembly (21) to move, press the workpiece into the receiving groove (14) so ​​that the upper surface of the workpiece is flush with the upper surface of the fixture (1) and the leather is folded to wrap around the side wall of the workpiece; The secondary folding mechanism (3) is installed on the jig (1) and is composed of a plurality of folding plates (31) and a driving structure (32) that cooperate with each other. The driving structure (32) is used to drive the folding plates (31) to move closer to the jig (1). During the process of moving closer, the folding plates (31) bend the folded leather so that the part of the leather that is higher than the accommodating cavity is folded and fits to the top of the workpiece.

2. The fully automatic leather wrapping device according to claim 1, characterized in that: The jig (1) comprises a jig base plate (11), a floating suction cup (12) and a limit frame (13); a floating suction cup (12) which can be displaced up and down is arranged in the limit frame (13); the limit frame (13) and the floating suction cup (12) are both mounted on the jig base plate (11); and a receiving groove (14) is provided between the upper surface of the limit frame (13) and the upper surface of the floating suction cup (12).

3. The fully automatic leather wrapping device according to claim 1, characterized in that: The folding assembly (21) comprises: A bottom plate (211), serving as a carrier, wherein the bottom plate (211) is installed on the lifting structure (22) and moves under the drive of the lifting structure (22); A folding structure (212) is used to press the workpiece into the receiving groove (14), wherein the folding structure (212) is composed of a plurality of folding blocks (2121) movably mounted on the bottom plate (211); The expansion structure (213) is used to adjust the distance between the folding blocks (2121), thereby adjusting the specifications of the folding structure (212).

4. The fully automatic leather wrapping device according to claim 3, characterized in that: The folding block (2121) is movably mounted on the bottom plate (211) via a limiting structure (23); the limiting structure (23) comprises a slider (231), a connecting block (232), a fixed block (233), a connecting piece (234), an elastic piece (235) and a guide rail (236) mounted on the bottom plate (211); the connecting block (232) is connected to the guide rail (236) via the slider (231), and the connecting block (232) is connected to the folding block (2121); the fixed block (233) is mounted on the bottom plate (211) and is connected to the folding block (2121) via the connecting piece (234); and the connecting piece (234) is sleeved with an elastic piece (235).

5. The fully automatic leather wrapping device according to claim 3, characterized in that: The expansion structure (213) comprises an expansion block (2131) and an expansion driving member (2132) for driving the expansion block (2131) to move; the side wall of the expansion block (2131) abuts against the folding block (2121), and the side wall of the expansion block (2131) is inclined outward so that the cross section of the expansion block (2131) gradually expands from top to bottom.

6. The fully automatic leather wrapping device according to claim 1, characterized in that: The folding plates (31) are provided with four pieces and are all L-shaped.

7. The fully automatic leather wrapping device according to claim 1, characterized in that: The lifting structure (22) comprises a lifting drive member (221), a support frame (222) and a movable plate (223) mounted on the support frame (222); the lifting drive member (221) is vertically mounted on the top of the support frame (222), and the output shaft head of the lifting drive member (221) passes through the inner side of the support frame (222) and is fixedly connected to the movable plate (223).

8. The fully automatic leather wrapping device according to claim 1, characterized in that: It also includes a positioning mechanism (4) for moving the leather and the workpiece bonded together to the jig (1).

9. The fully automatic leather wrapping device according to claim 8, characterized in that: The alignment mechanism (4) comprises: A feeding assembly (41) for conveying the leather and the workpiece which are bonded together; A detection device (42) for detecting the positions of the leather and the workpiece on the feeding assembly (41); A suction structure (43) for sucking leather and workpieces on the feeding assembly (41); An angle adjuster (44) is used to drive the adsorption structure (43) to rotate so that the leather and the workpiece are aligned with the jig (1); The displacement component (45) is used to adjust the position of the angle adjuster in the three-dimensional coordinate system.