Aluminum frame feeding system

Abstract

The utility model discloses an aluminum frame feeding system, relates to the field of material conveying equipment, and adopts the technical scheme that the aluminum frame feeding system comprises a conveying unit and a discharging unit; the conveying unit is used for correcting and distributing the conveyed materials; the discharging unit is used for grabbing materials at the downstream end of the conveying unit to a frame butt joint station. The feeding device can convey, shape, distribute and discharge materials, is reliable and stable in overall structure, very high in working efficiency, convenient to use and capable of achieving rapid feeding.

Description

Technical Field

[0001] The utility model relates to the field of material conveying equipment, in particular to an aluminum frame feeding system. Background Art

[0002] During the assembly process of photovoltaic modules, in order to protect the laminated modules, metal frames are used on all sides to protect them and integrate them into one. The frames are composed of two long frames and two short frames connected by snap-fitting, splicing, or gluing. Before framing, the frames need to be placed in the silo at the loading end of the glue machine. However, the current conveying and distribution silo adopts a clamping loading method (similar to a robot), which has a more complicated structure. The silo frame at the loading end of the glue machine is transported from top to bottom to drop the frame to the docking position at one time, which will cause material jamming and the frame cannot fall to the docking position, thus affecting production efficiency. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides an aluminum frame feeding system, which can realize the transportation, shaping, separation and unloading of materials. The overall structure is reliable and stable, the working efficiency is very high, it is easy to use, and can realize rapid material replenishment. The workpiece can move smoothly and evenly during the feeding process, which significantly improves production efficiency.

[0004] The technical solution adopted by the utility model to solve the technical problem is: an aluminum frame feeding system comprises a conveying unit and a feeding unit;

[0005] The conveying unit is used to straighten and divide the materials being conveyed;

[0006] The unloading unit is used to grab the material at the downstream end of the conveying unit to the frame docking station.

[0007] The material is first placed at the upstream end of the conveying unit and transported to the downstream end through the conveying unit. During this process, the material is shaped and divided in sequence so that the unloading unit can pick them up one by one and place them at the frame docking station.

[0008] Preferably, the conveying unit includes an X-axis conveying component, a shaping component and a material dividing component;

[0009] The material conveying line is provided with the X-axis conveying assembly;

[0010] The X-axis conveying assembly is sequentially provided with the shaping assembly and the material dividing assembly.

[0011] So that the materials can be shaped and divided in sequence.

[0012] Preferably, the upstream end of the material conveying line is provided with a first sensor for detecting incoming materials, so as to detect whether there is material at the upstream end of the material conveying line, and if there is material, it is prompted that the material conveying line can be used to transport it away, and if there is no material, it is prompted that materials can continue to be added upward.

[0013] Preferably, the first sensor is located at one side of the X-axis conveying assembly, which is more convenient to set up.

[0014] Preferably, a second sensor for detecting whether the material is full is provided at the downstream end of the material conveying line, and the second sensor is located downstream of the material dividing assembly, so as to detect whether there is material at the downstream end of the material conveying line, and if there is material, the unloading unit is prompted to take and place the material and leave, and if there is no material, the material conveying line is prompted to continue to transport.

[0015] Preferably, the second sensor is located at one side of the X-axis conveying assembly, which is more convenient to set up.

[0016] Preferably, the shaping components are respectively arranged on both sides of the material conveying line;

[0017] The shaping assembly comprises a baffle, which is fixed to the output end of the first cylinder, and the baffles on both sides are pushed inward by the first cylinder.

[0018] The baffles pushed inward can push both ends of the material so that the material can be pushed neatly from the end.

[0019] Preferably, the material dividing component includes a material blocking member and a material dividing member, the material blocking member is fixed to the output end of the second cylinder, and the second cylinder drives the material blocking member in and out of the material conveying line; the material dividing member is fixed to the output end of the third cylinder, and the third cylinder drives the material dividing member in and out of the material conveying line from the side, and a preparatory gap for a single group of materials is left between the material blocking member and the material dividing member.

[0020] Under normal circumstances, the material blocking parts and the material dividing parts are moved to the material conveying line to block the transportation of materials. When the materials are transported, they are first blocked by the material blocking parts. After the material blocking parts are moved out of the material conveying line, the materials can pass through the material blocking parts. The materials continue to be blocked by the material dividing parts. At this time, the material blocking parts return to the material conveying line. Due to the existence of the preparatory gap, there can only be one group of materials (usually one) in the preparatory gap between the material blocking parts and the material dividing parts. Then the material dividing parts are moved out of the material conveying line, and the materials in the preparatory gap will continue to move to the downstream end of the material conveying line. The material dividing parts are moved back into the material conveying line. The above realizes the material dividing. The next material dividing is done by analogy. When the material reaches the downstream end of the material conveying line, the unloading unit takes it away.

[0021] Preferably, the unloading unit is arranged corresponding to the downstream end of the conveying unit, and the unloading unit comprises a Y-axis moving module, a Z-axis moving module and a clamping claw;

[0022] The Y-axis moving module includes a Y-axis guide rail and a Y-axis moving block that are adapted to each other, and the Z-axis moving module includes a Z-axis guide rail and a Z-axis moving block that are adapted to each other, the Z-axis guide rail is fixed to the Y-axis moving block, and the clamp is arranged on the Y-axis moving block. The cooperation between the Y-axis moving module and the Z-axis moving module can well realize the movement of the clamp in two dimensions, making it more convenient to pick up and place materials of multiple groups of conveying units.

[0023] Beneficial effects of the utility model:

[0024] This solution can realize the transportation, shaping, separation and unloading of materials. The overall structure is reliable and stable, the working efficiency is very high, it is easy to use, and it can realize rapid material replenishment. The workpiece can move smoothly and evenly during the loading process, which significantly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only four of the drawings of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 A schematic diagram of a conveying unit according to an embodiment of the utility model;

[0027] Figure 2 This is a schematic diagram of an integral component of an embodiment of the utility model;

[0028] Figure 3 This is a schematic diagram of a material distribution component according to an embodiment of the utility model;

[0029] Figure 4 This is a schematic diagram of a material unloading unit according to an embodiment of the utility model;

[0030] Among them, 1. X-axis conveying assembly; 2. first sensor; 3. second sensor; 4. shaping assembly; 5. material blocking member; 6. material dividing member; 7. first cylinder; 8. baffle; 9. second cylinder; 10. third cylinder; 11. Y-axis moving module; 12. Y-axis guide rail; 13. Y-axis moving block; 14. Z-axis moving module; 15. Z-axis guide rail; 16. Z-axis moving block; 17. clamp; 18. material dividing assembly. DETAILED DESCRIPTION

[0031] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the protection scope of the present invention.

[0032] Example

[0033] like Figure 1 As shown, the aluminum frame feeding system includes a conveying unit and a unloading unit; the conveying unit is used to straighten and separate the materials being conveyed; the unloading unit is used to grab the materials at the downstream end of the conveying unit to the frame docking station.

[0034] The material is first placed at the upstream end of the conveying unit and transported to the downstream end through the conveying unit. During this process, the material is shaped and divided in sequence so that the unloading unit can pick them up one by one and place them at the frame docking station.

[0035] Combination Figure 1 As shown, the conveying unit includes an X-axis conveying component 1, a shaping component 4 and a material dividing component 18;

[0036] The material conveying line is provided with the X-axis conveying assembly 1;

[0037] The X-axis conveying assembly 1 is provided with the shaping assembly 4 and the material dividing assembly 18 in sequence.

[0038] In order to shape and divide the materials in sequence, the materials in this embodiment are frames.

[0039] The upstream end of the material conveying line is provided with a first sensor 2 for detecting incoming materials, so as to detect whether there is material at the upstream end of the material conveying line, and if there is material, it is prompted that the material conveying line can be transported away, and if there is no material, it is prompted that material can be added upward.

[0040] The first sensor 2 is located on one side of the X-axis conveying assembly 1. The arrangement is more convenient.

[0041] The downstream end of the material conveying line is provided with a second sensor 3 for detecting whether the material is full, and the second sensor 3 is located downstream of the material dividing assembly 18. In order to detect whether there is material at the downstream end of the material conveying line, if there is material, the unloading unit is prompted to take and place the material and leave, and if there is no material, the material conveying line is prompted to continue to transport.

[0042] The second sensor 3 is located on one side of the X-axis conveying assembly 1. The arrangement is more convenient.

[0043] Combination Figure 2 As shown, the shaping components 4 are respectively arranged on both sides of the material conveying line;

[0044] The shaping assembly 4 includes a baffle 8 , which is fixed to the output end of the first cylinder 7 , and the baffles 8 on both sides are pushed inward by the first cylinder 7 .

[0045] The baffle 8 pushed inwards can push both ends of the material so that the material can be pushed neatly from the ends.

[0046] Combination Figure 3 As shown, the material dividing component 18 includes a material blocking member 5 and a material dividing member 6, the material blocking member 5 is fixed to the output end of the second cylinder 9, and the second cylinder 9 drives the material blocking member 5 in and out of the material conveying line; the material dividing member 6 is fixed to the output end of the third cylinder 10, and the third cylinder 10 drives the material dividing member 6 in and out of the material conveying line from the side, and a preparatory gap for a single group of materials is left between the material blocking member 5 and the material dividing member 6.

[0047] Under normal circumstances, the material blocking member 5 and the material dividing member 6 are moved to the material conveying line to block the transportation of the material. When the material is transported, it is first blocked by the material blocking member 5. After the material blocking member 5 is moved out of the material conveying line, the material can pass through the material blocking member 5, and the material continues to be blocked by the material dividing member 6. At this time, the material blocking member 5 returns to the material conveying line. Due to the existence of the preparatory gap, there can only be one group of materials in the preparatory gap between the material blocking member 5 and the material dividing member 6. In this embodiment, one group is one, and then the material dividing member 6 is moved out of the material conveying line. The material located in the preparatory gap will continue to move to the downstream end of the material conveying line, and the material dividing member 6 is moved back into the material conveying line. The above realizes the material dividing, and the next material dividing is done by analogy. When the material reaches the downstream end of the material conveying line, the unloading unit takes it away.

[0048] Combination Figure 4 As shown, the unloading unit is arranged corresponding to the downstream end of the conveying unit, and the unloading unit includes a Y-axis moving module 11, a Z-axis moving module 14 and a clamp 17.

[0049] The Y-axis moving module 11 includes a Y-axis guide rail and a Y-axis moving block 13 that are adapted to each other, and the Z-axis moving module 14 includes a Z-axis guide rail 15 and a Z-axis moving block 16 that are adapted to each other, the Z-axis guide rail 15 is fixed to the Y-axis moving block 13, and the clamp 17 is arranged on the Y-axis moving block 13. The cooperation between the Y-axis moving module 11 and the Z-axis moving module 14 can well realize the movement of the clamp 17 in two dimensions, making it more convenient to pick up and place materials of multiple groups of conveying units.

[0050] This solution can realize the transportation, shaping, separation and unloading of materials. The overall structure is reliable and stable, the working efficiency is very high, it is easy to use, and can realize rapid material replenishment.

[0051] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0052] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.

Claims

1. Aluminum frame feeding system, characterized by: It includes a conveying unit and a material unloading unit; The conveying unit is used to straighten and divide the materials being conveyed; The unloading unit is used to grab the material at the downstream end of the conveying unit to the frame docking station; The conveying unit comprises an X-axis conveying component (1), a shaping component (4) and a material dividing component (18); The material conveying line is provided with the X-axis conveying assembly (1); The X-axis conveying assembly (1) is provided with the shaping assembly (4) and the material dividing assembly (18) in sequence; The material dividing component (18) comprises a material blocking member (5) and a material dividing member (6), wherein the material blocking member (5) is fixed to the output end of the second cylinder (9), and the second cylinder (9) drives the material blocking member (5) to enter and exit the material conveying line; the material dividing member (6) is fixed to the output end of the third cylinder (10), and the third cylinder (10) drives the material dividing member (6) to enter and exit the material conveying line from the side, and a preparatory gap for a single group of materials is reserved between the material blocking member (5) and the material dividing member (6); The unloading unit is arranged corresponding to the downstream end of the conveying unit, and the unloading unit comprises a Y-axis moving module (11), a Z-axis moving module (14) and a clamping claw (17); The Y-axis moving module (11) comprises a Y-axis guide rail and a Y-axis moving block (13) that are adapted to each other, and the Z-axis moving module (14) comprises a Z-axis guide rail (15) and a Z-axis moving block (16) that are adapted to each other, the Z-axis guide rail (15) is fixed to the Y-axis moving block (13), and the clamp (17) is arranged on the Y-axis moving block (13).

2. The aluminum frame feeding system according to claim 1, characterized in that: A first sensor (2) for detecting incoming materials is arranged at the upstream end of the material conveying line.

3. The aluminum frame feeding system according to claim 2 is characterized in that: The first sensor (2) is located on one side of the X-axis conveying component (1).

4. The aluminum frame feeding system according to claim 1, characterized in that: A second sensor (3) for detecting whether the material is full is arranged at the downstream end of the material conveying line, and the second sensor (3) is located downstream of the material dividing component (18).

5. The aluminum frame feeding system according to claim 4, characterized in that: The second sensor (3) is located on one side of the X-axis conveying assembly (1).

6. The aluminum frame feeding system according to claim 1, characterized in that: The shaping components (4) are respectively arranged opposite to each other on both sides of the material conveying line; The shaping assembly (4) comprises a baffle (8), wherein the baffle (8) is fixed to the output end of the first cylinder (7), and the baffles (8) on both sides are pushed inward by the first cylinder (7).

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