Pipeline heater for activated carbon production

By installing a reflow device on the pipeline heater for activated carbon production, the problem of liquid materials that have not reached the predetermined temperature cannot be reheated, efficient reheating of liquid materials is achieved, and the efficiency of activated carbon production is improved.

CN222454567UActive Publication Date: 2025-02-11XUZHOU HUARUI CARBON MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420997515.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-11
Estimated Expiration
2034-05-10

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Abstract

The utility model relates to the technical field of activated carbon production, in particular to a pipeline heater for activated carbon production, which comprises a tank body and a discharge pipe, an inner cylinder is arranged in the tank body, a junction box is fixed at one end of the inner cylinder through a flange, and a heating pipe fitting is mounted on one side, positioned in the inner cylinder, of the junction box through a mounting frame; a backflow assembly is arranged on the outer side of the tank body and comprises a backflow pipe arranged on the outer side of the tank body, one end of the backflow pipe is connected with a booster pump through a pipeline connector, and the feeding end of the booster pump is connected with a valve through a pipeline. Liquid flows into the inner cylinder and is heated by the heating pipe fitting, and the liquid which flows out of the inner cylinder and does not reach the preset temperature can flow back into the inner cylinder through the backflow pipe to be heated again.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated carbon production, in particular to a pipeline heater for activated carbon production. Background Art

[0002] Activated carbon is a specially treated carbon. The organic raw materials are heated in an airtight condition to reduce the non-carbon components, and then react with the gas to erode the surface and produce a well-developed microporous structure. Activated carbon is prepared by pyrolysis and activation of carbon-containing raw materials such as wood, coal and petroleum coke.

[0003] At present, in the activated carbon production process, a pipe heater is used to heat the liquid added to the activated carbon raw material, but the existing pipe heater does not have a reflux structure, and the liquid flowing out of the pipe heater that does not reach the predetermined heating temperature cannot flow back for reheating. Therefore, a pipe heater for activated carbon production is proposed. A reflux device is installed on the pipe heater, so that the liquid flowing out of the pipe heater that does not reach the predetermined heating temperature can flow back into the pipe heater for heating. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a pipeline heater for activated carbon production. A reflux device is installed on the pipeline heater, so that liquid that flows out of the pipeline heater but does not reach the predetermined heating temperature can flow back into the pipeline heater for heating.

[0005] The technical solution adopted by the utility model to solve the technical problem is a pipeline heater for activated carbon production, comprising a tank body and a discharge pipe, an inner cylinder is arranged inside the tank body, a junction box is fixed at one end of the inner cylinder through a flange, and a heating pipe is installed on one side of the junction box located inside the inner cylinder through a mounting frame;

[0006] A reflux assembly is arranged outside the tank body, and the reflux assembly comprises a reflux pipe arranged outside the tank body, one end of the reflux pipe is connected to a booster pump through a pipeline joint, and a feed end of the booster pump is connected to a valve through a pipeline.

[0007] By adopting the above technical solution, the liquid flows into the inner cylinder and is heated by the heating pipe. The liquid that flows out of the inner cylinder and does not reach the predetermined temperature can flow back into the inner cylinder through the reflux pipe and be heated again.

[0008] Specifically, a feed pipe is welded on the top of the tank body, a discharge pipe is welded on the bottom of the tank body, one end of the reflux pipe is connected to one side of the feed pipe through a pipe joint, and one end of the valve is connected to one side of the discharge pipe through a pipe.

[0009] Specifically, a heat-insulating layer is provided between the tank body and the inner tube, and the heat-insulating layer is made of polyvinyl chloride material.

[0010] Specifically, a temperature controller is installed at one end of the tank body through a mounting seat, a detection end of the temperature controller is located inside the inner tube, and a current output end of the temperature controller is electrically connected to a current input end of the heating pipe through a power line.

[0011] Specifically, a one-way valve is sleeved on the outer side of the reflux pipe close to the feed pipe, and support frames are fixed to both ends of the bottom of the tank body by bolts.

[0012] Specifically, a discharge valve is connected to the bottom of the discharge pipe through a threaded groove, a temperature gauge is installed on one side of the discharge pipe through a mounting frame, and a detection end of the temperature gauge is located inside the discharge pipe.

[0013] Beneficial effects of the utility model:

[0014] (1) The utility model discloses a pipeline heater for activated carbon production. The discharge valve is closed, and the booster pump and valve are opened. The booster pump pumps and pressurizes the liquid flowing out of the discharge pipe and transports it to the feed pipe through the reflux pipe, so that the liquid that has not reached the predetermined temperature flows into the inner tube again for heating. The one-way valve can prevent the liquid in the feed pipe from flowing into the reflux pipe.

[0015] (2) The utility model discloses a pipe heater for activated carbon production, wherein the set value of the temperature controller is set to control the heating of the heating pipe, thereby heating the liquid flowing into the inner tube. The heated liquid flows out through the discharge pipe. A person can observe the temperature displayed on the thermometer to understand the temperature of the liquid flowing out of the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the tank body of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the reflux component of the utility model;

[0020] In the figure: 1. tank body; 2. inner tube; 3. junction box; 4. heating pipe fittings; 5. reflux assembly; 501. reflux pipe; 502. booster pump; 503. valve; 504. check valve; 6. insulation layer; 7. thermostat; 8. discharge pipe; 9. discharge valve; 10. temperature gauge; 11. feed pipe; 12. support frame. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] Installing a reflux device on the pipeline heater can make the liquid that has not reached the predetermined heating temperature flow back into the pipeline heater for heating. Figure 1-3 As shown, the utility model of a pipeline heater for activated carbon production comprises a tank body 1 and a discharge pipe 8, wherein an inner cylinder 2 is arranged inside the tank body 1, a junction box 3 is fixed to one end of the inner cylinder 2 through a flange, and a heating pipe 4 is installed on one side of the junction box 3 located inside the inner cylinder 2 through a mounting frame;

[0023] A reflux assembly 5 is arranged outside the tank body 1, and the reflux assembly 5 includes a reflux pipe 501 arranged outside the tank body 1, one end of the reflux pipe 501 is connected to a booster pump 502 through a pipe joint, and the feed end of the booster pump 502 is connected to a valve 503 through a pipe.

[0024] When in use, the liquid flows into the inner tube 2 and is heated by the heating pipe 4. The liquid that flows out of the inner tube 2 but does not reach the predetermined temperature can flow back into the inner tube 2 through the reflux pipe 501 and be heated again.

[0025] For example, Figure 1 , Figure 3 As shown, the utility model also includes that a feed pipe 11 is welded on the top of the tank body 1, a discharge pipe 8 is welded on the bottom of the tank body 1, one end of the reflux pipe 501 is connected to one side of the feed pipe 11 through a pipe joint, and one end of the valve 503 is connected to one side of the discharge pipe 8 through a pipe.

[0026] When in use, the liquid that has not reached the temperature and flows into the discharge pipe 8 flows into the feed pipe 11 through the valve 503 , the booster pump 502 and the reflux pipe 501 .

[0027] For example, Figure 2 As shown, the utility model also includes that a heat-insulating layer 6 is arranged between the tank body 1 and the inner tube 2, and the heat-insulating layer 6 is made of polyvinyl chloride material.

[0028] When in use, the heat-insulating layer 6 made of polyvinyl chloride material plays a role in heat preservation and heat insulation.

[0029] For example, Figure 1 As shown, the utility model also includes that a temperature controller 7 is installed at one end of the tank body 1 through a mounting seat, the detection end of the temperature controller 7 is located inside the inner tube 2, and the current output end of the temperature controller 7 is electrically connected to the current input end of the heating pipe 4 through a power line.

[0030] When in use, the temperature controller 7 is used to control the heating of the heating pipe 4 and the heating temperature thereof.

[0031] For example, Figure 1 , Figure 3 As shown, the utility model also includes that a one-way valve 504 is sleeved on the outer side of the return pipe 501 close to the feed pipe 11, and support frames 12 are fixed to the two ends of the bottom of the tank body 1 by bolts.

[0032] When in use, the one-way valve 504 can prevent the liquid in the feed pipe 11 from flowing into the return pipe 501 , and the support frame 12 is used to support the tank body 1 .

[0033] For example, Figure 1 As shown, the utility model also includes that a discharge valve 9 is connected to the bottom of the discharge pipe 8 through a threaded groove, and a thermometer 10 is installed on one side of the discharge pipe 8 through a mounting frame, and the detection end of the thermometer 10 is located inside the discharge pipe 8.

[0034] When in use, opening the discharge valve 9 allows the liquid in the inner tube 2 that has reached a predetermined temperature to flow out through the discharge pipe 8 , and the thermometer 10 can detect and display the temperature of the liquid flowing in the discharge pipe 8 .

[0035] When the utility model is used, a person uses a power cord to connect the device to an external power source, and the liquid material to be added to the activated carbon raw material flows from the feed pipe 11 into the inner cylinder 2;

[0036] The personnel sets the setting value of the thermostat 7 to control the heating pipe 4 to heat the liquid material flowing into the inner tube 2, and the heated liquid material flows out through the discharge pipe 8. The personnel observes the temperature displayed on the thermometer 10 to understand the temperature of the liquid flowing out of the discharge pipe 8;

[0037] If the liquid temperature does not reach the preset temperature, the personnel close the discharge valve 9, open the booster pump 502 and the valve 503, and the booster pump 502 pumps and pressurizes the liquid flowing out of the discharge pipe 8, and transports it to the feed pipe 11 through the return pipe 501, so that the liquid that has not reached the preset temperature flows into the inner tube 2 again for heating. The setting of the one-way valve 504 can prevent the liquid in the feed pipe 11 from flowing into the return pipe 501;

[0038] The heat-insulating layer 6 can play a role in heat preservation and heat insulation, and can prevent the heat in the inner tube 2 from being transferred to the tank body 1.

[0039] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A pipeline heater for activated carbon production, characterized in that: It comprises a tank body (1) and a discharge pipe (8), wherein an inner cylinder (2) is arranged inside the tank body (1), a junction box (3) is fixed to one end of the inner cylinder (2) via a flange, and a heating pipe (4) is installed on one side of the junction box (3) located inside the inner cylinder (2) via a mounting frame; A reflux assembly (5) is arranged outside the tank body (1), and the reflux assembly (5) comprises a reflux pipe (501) arranged outside the tank body (1), one end of the reflux pipe (501) is connected to a booster pump (502) via a pipeline joint, and a feed end of the booster pump (502) is connected to a valve (503) via a pipeline.

2. The pipeline heater for activated carbon production according to claim 1, characterized in that: A feed pipe (11) is welded to the top of the tank body (1), a discharge pipe (8) is welded to the bottom of the tank body (1), one end of the reflux pipe (501) is connected to one side of the feed pipe (11) via a pipe joint, and one end of the valve (503) is connected to one side of the discharge pipe (8) via a pipe.

3. The pipeline heater for activated carbon production according to claim 1, characterized in that: A heat-insulating layer (6) is provided between the tank body (1) and the inner tube (2), and the heat-insulating layer (6) is made of polyvinyl chloride material.

4. The pipeline heater for activated carbon production according to claim 1, characterized in that: A temperature controller (7) is mounted on one end of the tank body (1) via a mounting seat, a detection end of the temperature controller (7) is located inside the inner tube (2), and a current output end of the temperature controller (7) is electrically connected to a current input end of the heating pipe (4) via a power line.

5. The pipeline heater for activated carbon production according to claim 4, characterized in that: A one-way valve (504) is sleeved on the outer side of the return pipe (501) close to the feed pipe (11), and support frames (12) are fixed to the two ends of the bottom of the tank body (1) by bolts.

6. The pipeline heater for activated carbon production according to claim 1, characterized in that: The bottom of the discharge pipe (8) is connected to a discharge valve (9) via a threaded groove, and a temperature gauge (10) is installed on one side of the discharge pipe (8) via a mounting frame, and the detection end of the temperature gauge (10) is located inside the discharge pipe (8).