Low thermal deformation cover plate framework

By setting up heat insulation strips on the sides of the cover skeleton to curb heat dissipation, the thermal deformation problem caused by the temperature gradient of the cover skeleton in the high-width carding machine is solved, and the effect of reducing deformation and reducing production costs is achieved.

CN222455353UActive Publication Date: 2025-02-11GERON CARD CLOTHING (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421198228.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In a high-width carding machine, the cover plate frame is thermally deformed due to the temperature gradient, which reduces the distance, causing needle tip collisions and damages the equipment. The prior art solutions increase the weight and cost of equipment and are difficult to install.

Method used

Set a heat insulating strip on the side of the cover skeleton, and snap-in connections are made through the heat insulating strip bearing groove to curb heat dissipation, reduce temperature gradients, and reduce thermal deformation.

Benefits of technology

It effectively reduces the deformation of the cover skeleton due to temperature, reduces the cost of equipment improvement, and maintains the continuity of the original production line and process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, and discloses a low thermal deformation cover plate framework which comprises a cover plate framework body, heat insulation strip bearing grooves are formed in the cover plate framework body and located on the two sides of the outer side edge of the upper portion of the cover plate framework body, and the heat insulation strip bearing grooves are grooves formed in the surface of the cover plate framework body in a downwards-sunken mode. Heat insulation strips are arranged in the grooves, and the heat insulation strips and the grooves are connected in a clamping mode or an adhering mode or a buckling mode. The heat insulation strips arranged on the cover plate framework penetrate through the whole cover plate framework, so that the side edges of the cover plate framework can be covered to the maximum extent, a nearly surrounding form is formed, heat can be prevented from being dissipated into air from the area to the maximum extent, and the heat insulation effect is improved. Therefore, the temperature gradient between the cover plate framework and the upper outer side and the bottommost end plane is reduced, and the deformation of the framework caused by temperature is reduced. And the original production line and production process do not need to be rectified, so that the production cost is reduced, and the enterprise cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machinery, in particular to a low thermal deformation cover plate frame. Background Art

[0002] The flat plate frame is a carrier for the flat plate carding machine frame to load the flat plate clothing. The flat plate clothing cooperates with the relative cylinder needle teeth to loosen the fiber raw materials, remove impurities, and make the fibers parallel and single. The closest distance between the flat plate clothing needle tip and the cylinder clothing needle tip is called the gauge. When the fiber is combed, the flat plate frame will deform and cause the gauge to decrease. With the increase in the output and width of the carding machine, the reduction in the gauge increases significantly, so that the needle tips collide with each other, causing damage to the equipment.

[0003] There are two main sources of skeleton deformation. The first is the combing force during the combing process. The second is the heat transfer during the combing process, which causes the internal and external temperature gradient of the skeleton, and under the existing carding machine assembly structure, it produces a bending towards the cylinder needle clothing.

[0004] This degree of bending increases significantly with the increase of internal and external temperature gradients and skeleton length. On traditional 1m wide carding machines, this deformation is not obvious. However, in carding machines with a width of more than 1.28m, this deformation caused by the temperature gradient is particularly obvious. At the same time, in order to be able to extract heat well from the carding machine, the existing cover plate skeleton generally uses aluminum profiles with high thermal conductivity. This means that the aluminum skeleton must use a higher profile height than cast iron material to resist the deformation caused by the combing force. When the skeleton width increases, since the skeleton itself only forms fulcrums on both sides, the aluminum profile skeleton must use a higher height than the general carding machine to resist this deformation. This further exacerbates the temperature gradient difference inside and outside the skeleton, resulting in more serious thermal deformation of the skeleton.

[0005] Some manufacturers use a reserved concave design of 0.10-0.30mm on the plane of the cover frame to offset the deformation of the frame. However, in actual processing, this processing is difficult and can easily cause different degrees of concave in different frames, thereby worsening the combing effect.

[0006] In the document CN202122297899, an aluminum alloy movable cover plate with anti-thermal deformation function is disclosed, including an aluminum alloy cover plate frame, a steel card clothing edge clamp and a steel card clothing, the steel card clothing is fixed to the lower end surface of the aluminum alloy cover plate frame by the steel card clothing edge clamp, and a steel isothermal balance part is provided in the aluminum alloy cover plate frame, and the steel isothermal balance part is contact-connected to the aluminum alloy cover plate frame. On the one hand, this structure will increase the total weight of the frame, and because the straightness of the steel circular structure itself is difficult to control, there is a matching gap between the two, the installation is difficult, and the manufacturing cost is also relatively high. The heat insulation strip is located at the center of the cover plate frame, and the heat dissipation of the side cover plate frame cannot be curbed.

[0007] Therefore, a new technical solution is needed to solve the above technical problems. Summary of the invention

[0008] In order to solve the above problems, the utility model discloses a low thermal deformation cover plate frame with a heat insulation strip on the side of the cover plate frame body. While curbing heat dissipation and preventing deformation, it can also reduce the cost of equipment improvement and continue to use the previous production line.

[0009] The technical solution of the utility model is: a low thermal deformation cover plate frame, including a cover plate frame body, the cover plate frame body is provided with a thermal insulation strip receiving groove, the thermal insulation strip receiving groove is located on both sides of the upper outer side of the cover plate frame body, the thermal insulation strip receiving groove is a groove that is concave downward on the surface of the cover plate frame body, a thermal insulation strip is provided in the groove, and the thermal insulation strip and the groove are connected by snapping, bonding or snap-fitting.

[0010] By adopting the above technical solution, an insulation strip is added to the side of the cover frame body to prevent heat from being lost from this area to the air, thereby reducing the temperature gradient between the cover frame and the upper outer side and the bottommost plane, thereby reducing the deformation of the frame caused by temperature.

[0011] Preferably, the insulation strip receiving groove is a wedge-shaped groove or a rectangular groove, and each side of the insulation strip receiving groove runs through the corresponding side of the entire cover frame body, and the depth of the cover frame receiving groove is less than half of the single-side thickness of the cover frame body.

[0012] By adopting the above technical solution, the insulation strip receiving groove has no essential impact on the overall basic structure of the cover frame. When the cover frame is produced, the previous equipment and process can still be used for production, and there is no need to improve the previous device to adapt to new production needs.

[0013] Preferably, when the insulation strip receiving groove is a wedge-shaped groove, the side close to the cover plate frame body is longer than the outer side, that is, it is a trapezoidal shape with a short outer side and a long inner side.

[0014] By adopting the above technical solution, when the thermal insulation strip is installed in the thermal insulation strip receiving groove, the thermal insulation strip can be clamped and prevented from escaping.

[0015] Preferably, the heat-insulating strips are located in the heat-insulating strip receiving grooves, pass through the entire side of the cover plate frame body, are independent of each other, and are embedded or semi-embedded in the cover plate frame body.

[0016] By adopting the above technical solution, the heat insulation strip is located on the side of the cover frame and has the same length as the cover frame. In this way, it can be ensured that the entire cover frame can prevent heat from being lost from this area to the air.

[0017] Preferably, the thickness of the insulation strip is 0.5-3mm, the distance between the upper edge of the insulation strip and the top is at least 2mm, the length is at least 10mm, and at most does not exceed the length of the side of the cover frame. The insulation strip is located symmetrically or asymmetrically with the vertical center line of the cover frame as the axis.

[0018] By adopting the above technical solution, the heat can be contained by using any shape of heat insulation strips symmetrically or asymmetrically on both sides of the cover frame.

[0019] Preferably, the shape of the thermal insulation strip is regular or irregular.

[0020] By adopting the above technical solution, the shape of the heat insulation strip only needs to be able to be snapped into the heat insulation strip receiving groove, or be compatible with the heat insulation strip receiving groove.

[0021] Preferably, the shape of the thermal insulation strip is rectangular, trapezoidal or biconvex.

[0022] By adopting the above technical solution, the shape of the heat insulation strip can be regular or irregular as long as it is compatible with the heat insulation strip receiving groove.

[0023] Preferably, the material of the thermal insulation strip is a non-metallic material.

[0024] By adopting the above technical solution, the non-metallic material can be plastic, ceramic, rubber, glass fiber, asbestos, foam plastic, etc.

[0025] The benefits of the present invention are as follows: 1. The heat-insulating strips arranged on the cover frame of the present invention run through the entire cover frame, so that the sides of the cover frame can be covered to the greatest extent, forming an almost enclosing form, which can prevent heat from being lost from the area to the air to the greatest extent, thereby reducing the temperature gradient between the cover frame and the upper outer side and the bottommost plane, thereby reducing the deformation of the frame caused by temperature.

[0026] 2. The utility model sets a heat insulation strip receiving groove on the side of the cover frame, which can adapt to the new heat insulation structure without changing the original basic structure of the cover frame. In this way, the original production line and production process do not need to be modified, and the cover frame can be directly manufactured, reducing production cost expenditure and reducing enterprise cost expenditure.

[0027] 3. In the present invention, since the heat insulation strip is located in an area of ​​the frame that does not need to bear large stress, it can be connected to the main structure of the frame with a simple connection structure. Therefore, the manufacturing equipment of the cover frame does not need to be further improved, which effectively reduces cost expenditure. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the utility model;

[0029] Figure 2 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0030] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of the present utility model;

[0031] Figure 4 This is a schematic diagram of the structure of Embodiment 3 of the present utility model;

[0032] Figure 5 This is a schematic diagram of the structure of Example 4 of the utility model.

[0033] Among them: 1. Cover plate frame body, 2. Insulation strip receiving groove, 2-1. Wedge-shaped groove, 2-2. Rectangular groove, 3. Insulation strip, 4. Bolts, 5. Glue. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0035] like Figure 1 As shown, a low thermal deformation cover plate skeleton comprises a cover plate skeleton body 1, on which a thermal insulation strip 3 is arranged, and a thermal insulation strip receiving groove 2 is located on both sides of the upper outer side of the cover plate skeleton body 1, and the thermal insulation strip receiving groove 2 is a groove which is concave downward on the surface of the cover plate skeleton body 1, and a thermal insulation strip 3 is arranged in the groove, and the thermal insulation strip 3 and the groove are connected by snapping, bonding or snap-fitting. The thermal insulation strip 3 is added to the side of the cover plate skeleton body 1 to curb the heat loss from this area to the air, thereby reducing the temperature gradient between the cover plate skeleton and the upper outer side and the bottommost plane, thereby reducing the deformation of the skeleton caused by temperature.

[0036] The insulation strip receiving groove 2 is a wedge-shaped groove 2-1 or a rectangular groove 2-2. The insulation strip receiving groove 2 on each side runs through the corresponding side of the entire cover frame body 1. The depth of the cover frame receiving groove 2 is less than half of the single-side thickness of the cover frame body 1. The insulation strip receiving groove 2 has no essential impact on the overall basic structure of the cover frame. When the cover frame is produced, the previous equipment and process can still be used for production, and there is no need to improve the previous device to adapt to new production needs.

[0037] When the insulation strip receiving groove 2 is a wedge-shaped groove 2-1, the side close to the cover plate frame body 1 is longer than the outer side, that is, it is a trapezoidal shape with a short outside and a long inside. When the insulation strip is installed in the insulation strip receiving groove, it can play a role in clamping the insulation strip 3 to prevent it from escaping.

[0038] The insulation strip 3 is located in the insulation strip receiving groove 2, passes through the side of the entire cover frame body 1, is independent of each other, and is embedded or semi-embedded in the cover frame body 1. The insulation strip 3 is located on the side of the cover frame and has the same length as the cover frame. In this way, it can ensure that the entire cover frame prevents heat from being lost from this area to the air.

[0039] The thickness of the insulation strip 3 is 0.5-3mm, the distance between the upper edge of the insulation strip and the top is at least 2mm, the length is at least 10mm, and it does not exceed the length of the side of the cover frame at most. The insulation strip is located symmetrically or asymmetrically with the vertical center line of the cover frame as the axis. The insulation strips 3 of any shape can be used symmetrically or asymmetrically on both sides of the cover frame to achieve the effect of curbing heat.

[0040] The shape of the heat insulation strip 3 can be regular or irregular, and the shape of the heat insulation strip 3 can be any shape as long as it can be snapped into the heat insulation strip receiving groove 2 or is compatible with the heat insulation strip receiving groove 2.

[0041] The shape of the heat insulation strip 3 is rectangular, trapezoidal or biconvex. The shape of the heat insulation strip 3 can be regular or irregular as long as it matches the heat insulation strip receiving groove 2.

[0042] The material of the heat insulation strip 3 is a non-metallic material, and the non-metallic material can be plastic, ceramic, rubber, glass fiber, asbestos, foam plastic, etc.

[0043] Embodiment 1, as Figure 2 Shown

[0044] The insulation strip and the insulation strip receiving groove are connected by a clamping method.

[0045] The insulation strip receiving groove 2 on the outer side of the cover plate frame body 1 is an inward wedge-shaped groove 2-1, the insulation strip 3 is adapted to the shape of the insulation strip receiving groove 2, the insulation strip 3 is snapped into the wedge-shaped groove 2-1, the insulation strip material is polyamide PA6, the thickness d=1.5mm, the length L=19mm, the distance from the upper edge to the top h1=2.86mm, and the total height H of the frame is 80mm.

[0046] Embodiment 2, as Figure 3 Shown

[0047] The insulation strip 3 and the insulation strip receiving groove are connected by a clamping connection.

[0048] The insulation strip receiving groove 2 on the outer side of the cover frame body 1 is a wedge-shaped groove 2-1 with an arc-shaped bottom facing inward, and the insulation strip 3 is an arc-shaped side close to the cover frame body 1. The insulation strip 3 is clamped in the wedge-shaped groove 2-1. The insulation strip 3 is made of polyamide PA6, with a thickness of d=1.5mm, a length of L=19mm, a distance h1=2.86mm from the upper edge to the top, and a total height H of the frame of 80mm.

[0049] Embodiment 3, as Figure 4 Shown

[0050] The insulation strip 3 and the insulation strip receiving groove 2 are bonded together by adhesion.

[0051] The insulation strip receiving groove 2 on the outer side of the cover frame body 1 is a rectangular groove 2-2 perpendicular to the surface of the cover frame body 1 and facing inward. The insulation strip 3 is in contact with the insulation strip receiving groove 2. The insulation strip 3 is glued to the insulation strip receiving groove 2 by glue 5. The insulation strip 3 is made of polyvinyl chloride PVC, with a thickness of d=1.0mm, a length of L=19mm, a distance h1=2.86mm from the upper edge to the top, and a total height H of the frame of 80mm.

[0052] Embodiment 4, as Figure 5 Shown

[0053] The insulation strip and the insulation strip receiving groove are connected by a buckle

[0054] The insulation strip receiving groove 2 on the outer side of the cover frame body 1 is an inward rectangular groove 2-2 perpendicular to the surface of the cover frame body 1. The insulation strip 3 is fastened in the wedge-shaped groove 2-1 by bolts 5. The insulation strip 3 is made of polyvinyl chloride PVC as the material, with a thickness of d=1.5mm, a length of L=15mm, a distance h1=2.86mm from the upper edge to the top, and a total height H of the frame of 75mm.

[0055] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention, and the purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments, and the implementation methods of the present invention may be deformed or modified in any way without departing from the principles.

Claims

1. A low thermal deformation cover plate frame, comprising a cover plate frame body, wherein the cover plate frame body is provided with a heat insulation strip receiving groove, characterized in that: The insulation strip receiving groove is located on both sides of the upper outer sides of the cover plate frame body. The insulation strip receiving groove is a groove that is recessed downward on the surface of the cover plate frame body. An insulation strip is arranged in the groove. The insulation strip and the groove are connected by snapping, bonding or snap-fitting.

2. The low thermal deformation cover plate frame according to claim 1, characterized in that: The insulation strip receiving groove is a wedge-shaped groove or a rectangular groove. The insulation strip receiving groove on each side runs through the corresponding side of the entire cover frame body. The depth of the cover frame receiving groove is less than half of the single-side thickness of the cover frame body.

3. The low thermal deformation cover plate frame according to claim 2, characterized in that: When the heat insulation strip receiving groove is a wedge-shaped groove, the side close to the cover plate frame body is longer than the outside, that is, it is a trapezoidal shape with a short outside and a long inside.

4. The low thermal deformation cover plate frame according to claim 1, characterized in that: The heat-insulating strips are located in the heat-insulating strip receiving grooves, penetrate the entire side of the cover plate frame body, are independent of each other, and are embedded or semi-embedded in the cover plate frame body.

5. The low thermal deformation cover plate frame according to claim 4, characterized in that: The thickness of the insulation strip is 0.5-3mm, the distance between the upper edge of the insulation strip and the top is at least 2mm, the length is at least 10mm, and it does not exceed the length of the side of the cover frame at most. The insulation strip is symmetrical or asymmetrical with the vertical center line of the cover frame as the axis.

6. The low thermal deformation cover plate frame according to claim 5, characterized in that: The shape of the heat insulation strip is regular or irregular.

7. The low thermal deformation cover plate frame according to claim 1, characterized in that: The shape of the heat insulation strip is rectangular, trapezoidal or biconvex.

8. The low thermal deformation cover plate frame according to claim 1, characterized in that: The material of the thermal insulation strip is non-metallic material.

Citation Information

Patent Citations

  • Aluminum alloy movable cover plate with thermal deformation resistance function

    CN216338134U