Uniform dyeing and finishing device of gas-liquid dyeing machine
By setting up a blowing component and an energy-saving and water-saving component in the uniform dyeing device of the gas-liquid dyeing machine, the problems of large power consumption and large energy loss in the prior art are solved, and the power consumption reduction and energy recovery are achieved. use.
Patent Information
- Application Number
- CN202421209877.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The uniform dyeing device of the existing four-sided air-liquid dyeing machine has problems of large power consumption and large energy loss.
A uniform dyeing and finishing device for a gas-liquid dyeing machine is designed, and the blowing components and energy-saving and water-saving components are provided. The blowing air component drives the fan blades and rotary plates to rotate through a single drive motor, achieving intermittent blowing air and reducing power consumption. The energy-saving and water-saving component transfers the heat from the condenser to the heating cylinder through a thermal rod to achieve heat recovery and utilization.
It effectively reduces the use of electrical equipment, reduces electricity consumption, and reduces energy loss through heat recovery.
Smart Images

Figure CN222455548U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textiles, in particular to a uniform dyeing and finishing device of a gas-liquid dyeing machine. Background Art
[0002] With the continuous development of social science and technology, the equipment used in the textile industry has also been improved. For example, in the past, fabrics were dyed by liquid flow dyeing machines, but now they are dyed by gas-liquid dyeing machines. Gas-liquid dyeing machines use aerodynamic principles to inject the mixed air generated by the fan into the dyeing machine nozzle to drive the fabric to run. Compared with liquid flow dyeing machines, the biggest feature of air flow dyeing machines is that they greatly reduce the consumption of dyes, chemical additives and energy.
[0003] After searching, a patent document with patent announcement number CN211772018U discloses a uniform dyeing and finishing device of a four-sided elastic gas-liquid dyeing machine, which relates to the technical field of cloth processing, and includes a machine body, a dye tank is provided outside the machine body, the dye tank is fixedly connected to a delivery pipe, the end of the delivery pipe is fixedly connected to a water inlet member opened at the bottom of the machine body, the water inlet member is fixedly connected to a guide pipe, the guide pipe is located in the inner cavity of the machine body, the top of the guide pipe is closed, the side wall of the guide pipe is fixedly connected to a first nozzle connected to the side wall of the guide pipe, the first nozzle is tilted upward from the guide pipe to the outside, and the top of the guide pipe is rotatably connected to a guide assembly facing the first nozzle. It has the effect of fully and evenly mixing the dye liquid.
[0004] However, it still has the following disadvantages in actual use:
[0005] 1. The uniform dyeing and finishing device of the existing four-sided elastic gas-liquid dyeing machine, during use, uses a blower to blow air to the fabric entering the machine body, and uses a control mechanism to unblock the air outlet, thereby intermittently blowing air to the fabric, so that the fabric falls in a wave shape, thereby increasing the amount of dyed fabric and improving work efficiency. However, a large number of driving devices are used, which increases power consumption;
[0006] 2. The uniform dyeing and finishing device of the existing four-sided elastic gas-liquid dyeing machine, during use, liquefies the steam through the condenser, so that the liquefied water flows into the interior of the machine body, and heats the overflowed dye through the heater to ensure the normal temperature of the refluxed dye, but it is not convenient to recycle the heat generated during the liquefaction process of the condenser, which will cause energy loss.
[0007] To this end, we provide a uniform dyeing and finishing device for a gas-liquid dyeing machine to solve the above-mentioned problems. Utility Model Content
[0008] The utility model aims to provide a uniform dyeing and finishing device for a gas-liquid dyeing machine, which solves the problems of high power consumption and large energy loss of the uniform dyeing and finishing device of the existing four-sided elastic gas-liquid dyeing machine by arranging a blowing component and an energy-saving and water-saving component.
[0009] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0010] The utility model discloses a uniform dyeing and finishing device for a gas-liquid dyeing machine, comprising a machine body, a blowing component and an energy-saving and water-saving component, a rotating shaft in the blowing component is rotatably connected to a side wall of the machine body, one end of the rotating shaft is connected to a driving motor, a machine base connected to the side wall of the driving motor is connected to the side wall of the machine body, a fan shell rotatably connected to the peripheral side of the rotating shaft is located inside the machine body, fan blades connected to the peripheral side of the rotating shaft in a ring array are located inside the fan shell, a side wall of a rotating plate connected to the other end of the rotating shaft is provided with a ventilation slot, and a side wall of a fixing plate connected to the side wall of the fan shell is provided with a ventilation slot; a placement seat in the energy-saving and water-saving component is connected to the other side wall of the machine body, a condenser and a heating cylinder are connected to the side wall of the machine body, the peripheral side of the condenser and the peripheral side of the heating cylinder are both sleeved with heat insulation sleeves, the two heat insulation sleeves are connected by a heat conducting rod, and the two ends of the heat conducting rod are in contact with the peripheral side of the condenser and the peripheral side of the heating cylinder.
[0011] The utility model is further configured that a feed port is provided on a machine cover connected to the machine body, and a discharge port is provided on a side wall of the machine body close to the placement seat.
[0012] The utility model is further configured that the connection seat connected to the lower surface of the machine cover is connected to the peripheral side of the fan housing.
[0013] The utility model is further configured such that the steam inlet pipe connected through the cover is communicated with the upper surface of the condenser, and the drain pipe connected with the lower surface of the condenser is communicated with the interior of the machine body.
[0014] The utility model is further configured such that a pump is connected to the pump seat connected to the machine cover, an end of a connecting pipe connected to one side wall of the pump passes through the upper surface of the machine cover, an end of a connecting pipe connected to the other side wall of the pump is connected to the heating cylinder, and an end of a liquid inlet pipe connected to the lower surface of the heating cylinder is connected to the interior of the machine body.
[0015] The utility model is further configured as follows: a material injection assembly is provided on the lower surface of the machine body, a material pipe in the material injection assembly is connected to the middle of the lower surface of the machine body, a valve is connected to the peripheral side of the material pipe, a main pipe connected to the end of the material pipe is located inside the machine body, and a nozzle is connected to the peripheral side of the main pipe.
[0016] The utility model is further configured that the upper end of the main pipe is connected to a rotating rod, and the ends of the connecting rods connected in a ring array around the rotating rod are connected to inclined blocks.
[0017] The utility model is further configured that the protective cover arranged at the inner bottom of the body is sleeved on the peripheral side of the main pipe, and the protective cover is provided with through holes in a ring array.
[0018] The utility model has the following beneficial effects:
[0019] 1. The utility model sets a blowing assembly, drives the rotating shaft to rotate through a driving motor, and then rotates the fan blades to blow air on the cloth, and drives the rotating plate to rotate, so that the ventilation slots on the rotating plate are aligned or misaligned with the ventilation slots on the fixed plate, and then blows air on the cloth intermittently, so that the cloth falls in a wave shape, and effectively reduces the use of electrical equipment, thereby effectively reducing electricity consumption.
[0020] 2. The utility model provides an energy-saving and water-saving component to transfer the heat on the condenser to the heating tube through the heat-conducting rod, which helps the heating tube to heat the overflowed dye, so that the overflowed dye will flow back into the interior of the body at a normal temperature, and the heat can be recycled, thereby achieving the purpose of reducing energy loss.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0023] Figure 1 A three-dimensional diagram of a uniform dyeing and finishing device of a gas-liquid dyeing machine Figure 1 ;
[0024] Figure 2 A three-dimensional diagram of a uniform dyeing and finishing device of a gas-liquid dyeing machine Figure 2 ;
[0025] Figure 3 It is a schematic diagram of the structural decomposition of the blowing component;
[0026] Figure 4 It is a connection diagram of the machine cover, fan housing and fixing plate;
[0027] Figure 5 This is a schematic diagram of the exploded view of the body and injection assembly.
[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0029] 1-machine body, 101-machine cover, 101a-feeding port, 102-discharging port, 2-blowing assembly, 201-driving motor, 201a-machine base, 202-rotating shaft, 202a-fan blades, 202b-rotating plate, 202c-ventilation slot, 203-fan housing, 203a-connecting seat, 204-fixing plate, 3-injection assembly, 301-material pipe, 301a-valve, 302-main pipe, 302a-sprinkler, 303 - rotating rod, 303a- connecting rod, 303b- inclined block, 304- protective cover, 304a- through hole, 4- energy-saving and water-saving components, 401- condenser, 401a- steam inlet pipe, 401b- liquid discharge pipe, 401c- mounting seat, 402- heating cylinder, 402a- connecting pipe, 402b- liquid inlet pipe, 403- pump, 403a- pump seat, 403b- connecting pipe, 404a- heat insulation sleeve, 404- heat conducting rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0032] See also Figure 1 , 3 4. The utility model is a uniform dyeing and finishing device for a gas-liquid dyeing machine, comprising a machine body 1, a side wall of the machine body 1 is provided with a blowing assembly 2, the blowing assembly 2 comprises a driving motor 201, a rotating shaft 202, a fan blade 202a, a rotating plate 202b, a fixed plate 204 and a ventilation slot 202c, by starting the driving motor 201 to drive the fan blade 202a to rotate, and at the same time drive the rotating plate 202b to rotate, adjust the position between the rotating plate 202b and the ventilation slot 202c on the fixed plate 204, thereby realizing the switching of the blowing of the fabric entering the machine body 1, and thus there is no need to use multiple motors to drive the fan blade 202a to rotate and adjust the position of the rotating plate 202b, thereby reducing the use of electric energy and realizing electric energy saving;
[0033] Specifically, a cover 101 connected to the machine body 1 is provided with a feed port 101a, a side wall of the machine body 1 is provided with a discharge port 102, an end of a rotating shaft 202 is connected to a driving motor 201, a base 201a connected to the side wall of the driving motor 201 is connected to the side wall of the machine body 1, a fan blade 202a is connected to the peripheral side of the rotating shaft 202, an end of the rotating shaft 202 away from the driving motor 201 is connected to a rotating plate 202b, a fan housing 203 is rotatably connected to the peripheral side of the rotating shaft 202, a fixing plate 204 is connected to the side wall of the fan housing 203, ventilation slots 202c are provided on the side walls of the fixing plate 204 and the rotating plate 202b, and a connecting base 203a connected to the fan housing 203 is connected to the cover 101;
[0034] Further, the fan blades 202a are arranged in a ring array, and the ventilation slots 202c are rectangular;
[0035] The operation process of this embodiment is as follows: the cloth is introduced into the interior of the machine body 1 from the feed port 101a, and the cloth is discharged from the discharge port 102, the drive motor 201 is started, the rotating shaft 202 rotates, the fan blades 202a rotate, and the rotating plate 202b rotates. When the ventilation slots 202c on the rotating plate 202b are aligned with the ventilation slots 202c on the fixed plate 204, the rotating fan blades 202a blow the cloth entering the interior of the machine body 1, so that the cloth falls in a wave shape. When the ventilation slots 202c on the rotating plate 202b are misaligned with the ventilation slots 202c on the fixed plate 204, the cloth is not blown. In this way, a single drive motor 201 can realize the rotation of the fan blades 202a and the rotation adjustment of the rotating plate 202b, thereby effectively reducing power consumption. Specific embodiment 2
[0037] See also Figure 1 and 2 On the basis of the specific embodiment 1, an energy-saving and water-saving component 4 is provided. The energy-saving and water-saving component 4 includes a condenser 401, a mounting seat 401c, a heating cylinder 402, a heat-conducting rod 404 and a heat-insulating sleeve 404a. The steam is liquefied by the condenser 401, and the liquefied water flows into the interior of the body 1 to realize the recycling of water. The heat on the condenser 401 is transferred to the heating cylinder 402 through the heat-conducting rod 404, and then the heating cylinder 402 heats the dye liquid, and the heated dye liquid flows into the interior of the heating cylinder 402 again, thereby effectively reducing the loss of heat and achieving the effect of energy saving.
[0038] Specifically, the condenser 401 and the heating cylinder 402 are connected to a mounting seat 401c, and the mounting seat 401c is connected to the side wall of the machine body 1 away from the driving motor 201. The circumferential sides of the condenser 401 and the heating cylinder 402 are both sleeved with a heat insulation sleeve 404a, and the heat insulation sleeve 404a is connected to a heat conducting rod 404. The end of the discharge pipe 401b connected to the lower surface of the condenser 401 is connected to the machine body 1, the end of the steam inlet pipe 401a connected to the upper surface of the condenser 401 is connected to the machine cover 101, the end of the liquid inlet pipe 402b connected to the lower surface of the heating cylinder 402 is connected to the machine body 1, the end of the connecting pipe 402a connected to the upper surface of the heating cylinder 402 is connected to the pump 403, the end of the connecting pipe 403b connected to the side wall of the pump 403 is connected to the machine cover 101, and the pump seat 403a connected to the lower surface of the pump 403 is connected to the machine cover 101;
[0039] Further, the heat conducting rods 404 are arranged at equal intervals;
[0040] The operation process of this embodiment is as follows: the steam inside the body 1 enters the condenser 401 through the steam inlet pipe 401a to be liquefied, and the liquefied water droplets enter the body 1 through the discharge pipe 401b; the dye liquid inside the body 1 enters the heating cylinder 402 through the liquid inlet pipe 402b, and the heat conducting rod 404 conducts the heat on the condenser 401 to the heating cylinder 402, thereby heating the dye liquid inside the heating cylinder 402, and after starting the pump 403, the heated dye liquid is introduced into the connecting pipe 403b, and the dye liquid inside the connecting pipe 403b will flow into the body 1 again; thereby, the water is recycled and the heat is recycled, thereby effectively achieving the purpose of energy saving and water saving. Specific embodiment three
[0042] See also Figure 2 and 5 On the basis of the specific embodiment 1 and the specific embodiment 2, a material injection component 3 is provided, and the material injection component 3 includes a material pipe 301, a main pipe 302 and a nozzle 302a. The dye liquid is introduced into the inside of the main pipe 302 through the material pipe 301, and the dye liquid in the main pipe 302 is sprayed on the cloth inside the body 1 through the nozzle 302a, thereby achieving uniform dyeing of the cloth, which is beneficial to improving the dyeing quality of the cloth;
[0043] Specifically, a valve 301a is connected to the peripheral side of a material pipe 301 connected to the lower surface of the machine body 1, a main pipe 302 connected to the material pipe 301 is located inside the machine body 1, a nozzle 302a is obliquely connected to the peripheral side of the main pipe 302, a connecting rod 303a is connected to the peripheral side of a rotating rod 303 connected to the main pipe 302, an inclined block 303b is connected to the end of the connecting rod 303a, and a protective cover 304 connected to the inner bottom of the machine body 1 is sleeved on the peripheral side of the main pipe 302;
[0044] Further, the upper end of the main pipe 302 is closed, and the connecting rods 303a are arranged in a ring array;
[0045] The operation process of this embodiment is as follows: open the valve 301a, the dye liquid enters the interior of the main pipe 302 through the material pipe 301, and the dye liquid inside the main pipe 302 is sprayed on the inclined block 303b through the nozzle 302a, so that the inclined block 303b is subjected to external force, the rotating rod 303 drives the inclined block 303b to rotate, and the dye liquid passes through the through hole 304a to dye the cloth.
[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A uniform dyeing and finishing device for a gas-liquid dyeing machine, comprising a machine body (1), a blowing component (2) and an energy-saving and water-saving component (4), characterized in that: The rotating shaft (202) in the blowing assembly (2) is rotatably connected to a side wall of the machine body (1); one end of the rotating shaft (202) is connected to a driving motor (201); a base (201a) connected to the side wall of the driving motor (201) is connected to the side wall of the machine body (1); a fan housing (203) rotatably connected to the circumference of the rotating shaft (202) is located inside the machine body (1); fan blades (202a) connected to the circumference of the rotating shaft (202) in a ring array are located inside the fan housing (203); a side wall of a rotating plate (202b) connected to the other end of the rotating shaft (202) is provided with a ventilation slot (202c); and a side wall of a fixing plate (204) connected to the side wall of the fan housing (203) is provided with a ventilation slot (202c); The mounting seat (401c) in the energy-saving and water-saving component (4) is connected to the other side wall of the machine body (1), and the side wall of the machine body (1) is connected to a condenser (401) and a heating tube (402). The peripheral side of the condenser (401) and the peripheral side of the heating tube (402) are both sleeved with a heat insulating sleeve (404a), and the two heat insulating sleeves (404a) are connected by a heat conducting rod (404), and the two ends of the heat conducting rod (404) are in contact with the peripheral side of the condenser (401) and the peripheral side of the heating tube (402).
2. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 1, characterized in that: A material inlet (101a) is provided on a machine cover (101) connected to the machine body (1), and a material outlet (102) is provided on a side wall of the machine body (1) close to the placement seat (401c).
3. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 2, characterized in that: The connection seat (203a) connected to the lower surface of the cover (101) is connected to the peripheral side of the fan housing (203).
4. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 3, characterized in that: The steam inlet pipe (401a) penetrating through the cover (101) is in communication with the upper surface of the condenser (401), and the drain pipe (401b) connected to the lower surface of the condenser (401) is in communication with the interior of the machine body (1).
5. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 4, characterized in that: A pump (403) is connected to a pump seat (403a) connected to the machine cover (101); an end of a connecting pipe (403b) connected to a side wall of the pump (403) passes through the upper surface of the machine cover (101); an end of a connecting pipe (402a) connected to the other side wall of the pump (403) is connected to the heating cylinder (402); and an end of a liquid inlet pipe (402b) connected to the lower surface of the heating cylinder (402) is connected to the interior of the machine body (1).
6. The uniform dyeing and finishing device of the gas-liquid dyeing machine according to claim 5, characterized in that: The lower surface of the machine body (1) is provided with an injection assembly (3); a material pipe (301) in the injection assembly (3) is connected to the middle of the lower surface of the machine body (1); a valve (301a) is connected to the peripheral side of the material pipe (301); a main pipe (302) connected to the end of the material pipe (301) is located inside the machine body (1); and a nozzle (302a) is connected to the peripheral side of the main pipe (302).
7. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 6, characterized in that: The upper end of the main pipe (302) is connected to a rotating rod (303), and the ends of connecting rods (303a) connected in a circular array around the rotating rod (303) are connected to inclined blocks (303b).
8. The uniform dyeing and finishing device of a gas-liquid dyeing machine according to claim 6, characterized in that: The protective cover (304) arranged at the inner bottom of the machine body (1) is sleeved on the peripheral side of the main pipe (302), and the protective cover (304) is provided with through holes (304a) in a circular array.
Citation Information
Patent Citations
Uniform dyeing and finishing device of spandex gas-liquid dyeing machine
CN211772018U