Flange for hose and machining die of flange

By designing a flange for hoses of the first and second flange portions with different diameters and its processing molds, the problem of loose bolts in the prior art is solved, and the sealing performance is reduced, thus achieving more efficient Convenience and sealing connection.

CN222458771UActive Publication Date: 2025-02-11ZHUJI JIAQI MASCH CO LTD
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Patent Information

Application Number
CN202421096983.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

Existing hose flanges are prone to loose bolts during use, resulting in reduced sealing.

Method used

A flange for hose and its processing mold is designed, and a tubular flange body and the first and second flange parts with different diameters are connected to the flange body through a guide surface to reduce the use of bolts.

Benefits of technology

It enhances the convenience of connecting the hose and flange, and reduces the problem of poor sealing caused by loose bolts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange for a hose and a machining die thereof, and relates to the technical field of flange machining, the flange comprises a flange main body, the flange main body is tubular, a first flange part is fixed to the end of the flange main body, and a second flange part is fixed to the other end of the flange main body; and guide surfaces are arranged between the first flange part and the flange main body and between the second flange part and the flange main body. The hose flange has the effect of improving the sealing performance of the hose flange.
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Description

Technical Field

[0001] The present application relates to the technical field of flange processing, and in particular to a flange for a hose and a processing mold thereof. Background Art

[0002] Hose flange is a kind of pipe joint that connects hoses and equipment, and is commonly used to connect pipelines and equipment such as valves, pumps, and storage tanks. Hose flanges usually consist of two flanges, a sealing gasket, and several bolts.

[0003] In the prior art, the connection process of the hose requires connecting the pipe and the flange by bolts, which may cause the bolts to loosen during use, resulting in reduced sealing. Utility Model Content

[0004] In order to improve the sealing performance of a hose flange, the present application provides a hose flange and a processing mold thereof.

[0005] The present application provides a hose flange and a processing mold thereof using the following technical solutions:

[0006] A flange for a hose and a processing mold thereof, comprising a flange body, the flange body is tubular, a first flange part is fixed to the end of the flange body, a second flange part is fixed to the other end of the flange body, and guide surfaces are provided between the first flange part, the second flange part and the flange body.

[0007] By adopting the above technical solution, when connecting with the hose, the first flange part and the second flange part can be connected to different hoses, which enhances the convenience of connecting the hose and the flange and reduces the use of bolts, thereby reducing the possibility of poor sealing due to loose bolts.

[0008] Optionally, the diameter of the first flange portion is smaller than the diameter of the flange body.

[0009] By adopting the above technical solution, the diameter of the first flange part is smaller than the diameter of the flange body, which makes it easy to sleeve the hose on the first flange part and then on the flange body during the use of the flange.

[0010] Optionally, the diameter of the second flange portion is greater than the diameter of the flange body.

[0011] By adopting the above technical solution, the diameter of the second flange part is larger than the diameter of the flange body, which facilitates the connection of the flange body with other components.

[0012] Optionally, the processing mold includes a first mold, a second mold, a third mold, a fourth mold, a fifth mold, and a sixth mold; the first mold includes a first upper mold and a first lower mold, the first lower mold is provided with a first groove, the first groove includes two spaces with different diameters, and the diameter of the space close to the first upper mold is larger than the diameter of the space far away from the first upper mold.

[0013] By adopting the above technical scheme, the raw materials are processed in the first mold, the second mold, the third mold, the fourth mold, the fifth mold, and the sixth mold in sequence, so that the raw materials gradually form the required flange shape. At the same time, it is processed in multiple steps, which helps to form the flange. The raw materials are preliminarily processed into the shape of the flange main body and the first flange part in the first mold.

[0014] Optionally, the second mold includes a second upper mold and a second lower mold, the second lower mold is provided with a second groove, the second groove includes three spaces with different diameters, and the diameters of the three spaces decrease successively from a position close to the second upper mold toward a position far away from the second upper mold.

[0015] By adopting the above technical solution, the raw material after processing in the first mold enters the second mold, and the shape of the second flange part is preliminarily processed in the second mold. That is, at this time, the raw material preliminarily has the shape of the first flange part, the flange body and the second flange part, which is convenient for subsequent processing.

[0016] Optionally, the third mold includes a third upper mold and a third lower mold, the third lower mold is provided with a third groove, the third groove includes three spaces with different diameters, and the diameters of the three spaces decrease successively from a position close to the third upper mold toward a position far away from the third upper mold, and a first stretching rod is fixed at the bottom of the third groove.

[0017] By adopting the above technical solution, the raw material processed in the second mold enters the third mold, the first stretching rod abuts against the end of the first flange part, and during the processing, the first flange part is punched inside to make the inside of the first flange part hollow.

[0018] Optionally, the fourth mold includes a fourth upper mold and a fourth lower mold, the fourth lower mold is provided with a fourth groove, the fourth groove has the same internal shape as the third groove, and a first stretching rod is fixed to the bottom of the fourth groove, and a second stretching rod is fixed to the end of the fourth upper mold.

[0019] By adopting the above technical solution, the raw material in the third mold enters the fourth mold after processing, and the first stretching rod and the second stretching rod act on the raw material at the same time. Both ends of the raw material are hollow, but at this time, the hollow parts at both ends of the raw material are not connected.

[0020] Optionally, the fifth mold and the sixth mold have the same overall structure as the fourth mold, and the length of the second stretching rod in the sixth mold is greater than the second stretching length in the fifth mold.

[0021] By adopting the above technical solution, the second stretching rods in the fifth mold and the sixth mold continue to punch the raw material until the hollow parts at both ends of the raw material are connected. At the same time, the first stretching rod is arranged in the fifth mold, but not in the sixth mold.

[0022] In summary, the present application includes at least one of the following beneficial technical effects of a hose flange and a processing mold thereof:

[0023] 1. When connected with a hose, the first flange part and the second flange part can be connected with different hoses, which enhances the convenience of connecting the hose and the flange;

[0024] 2. The raw materials are processed in the first mold, the second mold, the third mold, the fourth mold, the fifth mold, and the sixth mold in sequence, so that the raw materials gradually form the required flange shape. At the same time, it is processed in multiple steps, which helps to form the flange. The raw materials are initially processed into the shape of the flange body and the first flange part in the first mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the main structure of an embodiment of the present application.

[0026] Figure 2 It is a schematic diagram of the mold structure of an embodiment of the present application.

[0027] Description of reference numerals:

[0028] 1. Flange body; 2. First flange part; 3. Second flange part; 4. Guide surface; 5. First mold; 6. Second mold; 7. Third mold; 8. Fourth mold; 9. Fifth mold; 10. Sixth mold; 11. First upper mold; 12. First lower mold; 13. First groove; 14. Second upper mold; 15. Second lower mold; 16. Second groove; 17. Third upper mold; 18. Third lower mold; 19. Third groove; 20. First stretch rod; 21. Fourth upper mold; 22. Fourth lower mold; 23. Fourth groove; 24. Second stretch rod. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-2 This application is described in further detail.

[0030] First,

[0031] The present application embodiment discloses a flange for a hose. Figure 1 and Figure 2The hose flange includes a flange body 1, which is tubular, and a first flange portion 2 is fixed to the end of the flange body 1 by an integral molding method, and a second flange portion 3 is fixed to the end of the flange body 1 away from the first flange portion 2 by an integral molding method, and guide surfaces 4 are provided between the first flange portion 2, the second flange portion 3 and the flange body 1, and the diameter of the first flange portion 2 is smaller than the diameter of the flange body 1, and the diameter of the second flange portion 3 is larger than the diameter of the flange body 1, and the interiors of the first flange portion 2, the second flange portion 3 and the flange body 1 are all hollow, and their internal diameters are the same.

[0032] Second,

[0033] The present application also discloses a processing die suitable for the above-mentioned hose flange, referring to Figure 1 and Figure 2 The processing molds suitable for the above-mentioned hose flange include a first mold 5, a second mold 6, a third mold 7, a fourth mold 8, a fifth mold 9, and a sixth mold 10; the first mold 5 includes a first upper mold 11 and a first lower mold 12, and the first lower mold 12 is provided with a first groove 13. The first groove 13 includes two spaces with different diameters, and the diameter of the space close to the first upper mold 11 is larger than the diameter of the space far from the first upper mold 11. During the processing, the raw material enters the first groove 13 and is squeezed to make it have the same shape as the internal shape of the first groove 13. At this time, the first flange part 2 is preliminarily processed on the flange body 1.

[0034] Reference Figure 1 and Figure 2 The second mold 6 includes a second upper mold 14 and a second lower mold 15. The second lower mold 15 is provided with a second groove 16. The second groove 16 includes three spaces with different diameters. The three spaces with different diameters decrease in diameter from a position close to the second upper mold 14 to a position away from the second upper mold 14. During the processing, the raw material processed in the first mold 5 is transferred to the second mold 6 and processed in the second groove 16. At this time, the first flange part 2 and the second flange part 3 are preliminarily processed on the flange body 1. At the same time, the length of the inner space of the second groove 16 in the axial direction is less than the length of the inner space of the first groove 13 in the axial direction.

[0035] Reference Figure 1 and Figure 2The third mold 7 includes a third upper mold 17 and a third lower mold 18. The third lower mold 18 is provided with a third groove 19. The third groove 19 includes three spaces with different diameters. The diameters of the three spaces decrease successively from a position close to the third upper mold 17 to a position away from the third upper mold 17, which is convenient for the molding process of the flange body 1, the first flange part 2 and the second flange part 3. At the same time, a first stretching rod 20 is fixed to the bottom of the third groove 19 by an integrated molding method. The first stretching rod 20 is used to process the first flange part 2, so that after the raw material processed in the second mold 6 enters the third mold 7, the first stretching rod 20 contacts the raw material, so that the interior of the first flange part 2 is hollow.

[0036] Reference Figure 1 and Figure 2 The fourth mold 8 includes a fourth upper mold 21 and a fourth lower mold 22. The fourth lower mold 22 is provided with a fourth groove 23. The fourth groove 23 has the same internal shape as the third groove 19. At the same time, a first stretching rod 20 is fixed to the bottom of the fourth groove 23. The first stretching rod 20 at the bottom of the fourth groove 23 is the same as the first stretching rod 20 at the bottom of the third groove 19. A second stretching rod 24 is fixed to the end of the fourth upper mold 21. The second stretching rod 24 is used to process the holes inside the second flange part 3 and the flange main body 1, even if the interior thereof is hollow. At the same time, the length of the fourth groove 23 in the axial direction is greater than the length of the third groove 19 in the axial direction, which facilitates the processing process. The raw material processed in the third mold 7 is preliminarily processed in the fourth mold 8, so that the second flange part 3 is hollow and the hole inside the flange main body 1 takes shape.

[0037] Reference Figure 1 and Figure 2 The fifth mold 9 and the sixth mold 10 have the same overall structure as the fourth mold 8, and the difference lies in the change in the length of the second stretching rod 24. At the same time, the length of the second stretching rod 24 in the sixth mold 10 is greater than the length of the second stretching rod 24 in the fifth mold 9. At the same time, the first stretching rod 20 is not set in the sixth mold 10. The second stretching rod 24 in the sixth mold 10 can penetrate the raw material to form a completed flange.

[0038] The implementation principle of a flange for a hose and its processing mold in an embodiment of the present application is as follows: the raw material passes through a first mold 5, a second mold 6, a third mold 7, a fourth mold 8, a fifth mold 9, and a sixth mold 10 in sequence, and the flange main body 1 and the first flange part 2 are initially formed in the first mold 5, and the flange main body 1, the first flange part 2 and the second flange part 3 are initially formed in the second mold 6; in the third mold 7, the interior of the first flange part 2 is punched to make the interior of the first flange part 2 hollow; in the fourth mold 8, the second flange part 3 and the flange main body 1 are initially punched; in the fifth mold 9, the second flange part 3 and the flange main body 1 are punched for a second time; in the sixth mold 10, the second flange part 3 and the flange main body 1 are continuously punched to form a completed flange, that is, the interior of the flange is hollow.

[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A flange for a hose, characterized in that: The invention comprises a flange body (1), wherein the flange body (1) is tubular, a first flange part (2) is fixed at the end of the flange body (1), a second flange part (3) is fixed at the other end of the flange body (1), and guide surfaces (4) are provided between the first flange part (2), the second flange part (3) and the flange body (1).

2. The hose flange according to claim 1, characterized in that: The diameter of the first flange portion (2) is smaller than the diameter of the flange body (1).

3. The hose flange according to claim 1, characterized in that: The diameter of the second flange portion (3) is greater than the diameter of the flange body (1).

4. A flange processing mold, characterized in that: The processing mold comprises a first mold (5), a second mold (6), a third mold (7), a fourth mold (8), a fifth mold (9), and a sixth mold (10); the first mold (5) comprises a first upper mold (11) and a first lower mold (12); the first lower mold (12) is provided with a first groove (13); the first groove (13) comprises two spaces with different diameters, and the diameter of the space close to the first upper mold (11) is greater than the diameter of the space far from the first upper mold (11).

5. The processing mold according to claim 4, characterized in that: The second mold (6) comprises a second upper mold (14) and a second lower mold (15); the second lower mold (15) is provided with a second groove (16); the second groove (16) comprises three spaces with different diameters, and the diameters of the three spaces decrease successively from a position close to the second upper mold (14) toward a position far from the second upper mold (14).

6. The processing mold according to claim 5, characterized in that: The third mold (7) comprises a third upper mold (17) and a third lower mold (18). The third lower mold (18) is provided with a third groove (19). The third groove (19) comprises three spaces with different diameters. The diameters of the three spaces decrease in sequence from a position close to the third upper mold (17) to a position far from the third upper mold (17). Meanwhile, a first stretching rod (20) is fixed at the bottom of the third groove (19).

7. The processing mold according to claim 6, characterized in that: The fourth mold (8) comprises a fourth upper mold (21) and a fourth lower mold (22). The fourth lower mold (22) is provided with a fourth groove (23). The fourth groove (23) has the same internal shape as the third groove (19). A first stretching rod (20) is fixed to the bottom of the fourth groove (23), and a second stretching rod (24) is fixed to the end of the fourth upper mold (21).

8. The processing mold according to claim 7, characterized in that: The fifth mold (9), the sixth mold (10) and the fourth mold (8) have the same overall structure, and the length of the second stretching rod (24) in the sixth mold (10) is greater than the second stretching length in the fifth mold (9).