Auxiliary device applied to pipeline leak detection

By designing an auxiliary device for pipeline leakage detection, the jaw mechanism and blind blocking mechanism ensure the stable installation of pipelines and blind blocking, the safety hazards caused by insolid blind installation in the prior art are solved, and the risk of blind blocking is significantly improved. Improve work safety and work efficiency.

CN222460934UActive Publication Date: 2025-02-11捷造科技(宁波)有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420966401.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-09-19
Filing Date
2024-05-07
Publication Date
2025-02-11
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the pipeline leakage detection process, the installation of blind blocking is not firm enough, which poses safety hazards, especially under the action of air pressure, which may cause blind blocking to be bounced away, causing accidental trauma.

Method used

An auxiliary device is designed, including a base, a pipe locking mechanism and a blind blocking baffle mechanism. The pipe locking mechanism fixes the pipe through the clamping mechanism. The blind blocking baffle mechanism ensures that the blind blocking is closely connected to the end surface of the pipe through the pillars and the blind plate, and synchronous linear horizontal movement of the blind plate is achieved through the rotating shaft and the rotating handle to ensure that the blind blocking is Stable installation.

Benefits of technology

Through this auxiliary device, the pipe and blind block can be reliably fixed and fitted, which significantly reduces the risk of blind block being bounced off under the action of air pressure, and improves work safety and operation efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222460934U_ABST
    Figure CN222460934U_ABST
Patent Text Reader

Abstract

The utility model discloses an auxiliary device applied to pipeline leak detection, which comprises a base, a pipeline locking mechanism and a blind blocking baffle plate mechanism are arranged on the base, the pipeline locking mechanism and the blind blocking baffle plate mechanism are oppositely arranged, a circular groove-shaped clamping jaw mechanism is arranged on the pipeline locking mechanism, a pipeline is fixed through the clamping jaw mechanism, and the blind blocking baffle plate mechanism is arranged on the pipeline locking mechanism. A supporting column and a circular-plate-shaped blind plate are arranged on the blind blocking baffle mechanism, the central axis of the blind plate and the central axis of the pipeline are located in the same horizontal direction, the clamping jaw mechanism comprises a rotating part and at least three clamping parts arranged at equal intervals in the circumferential direction, the pipeline penetrates through the centers of the clamping parts, and the rotating part is arranged on the supporting column. The pipeline locking mechanism is further provided with a movable locking block and a rail. The utility model has the advantages that the structure is simple, the operation of personnel is facilitated, the working efficiency is improved, the pipeline can be better ensured to be flatly placed and reliably fixed, and the blind plug can be better attached to the end surface of the pipeline.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic vacuum equipment, in particular to an auxiliary device used for pipeline leak detection. Background Art

[0002] In the manufacturing industry, especially the photovoltaic industry, its vacuum equipment contains a large number of pipes, such as circulating cooling water pipes and gas pipes. The outer diameters of the pipes are different. Some circulating cooling water pipes need to install branch pipes on the main pipes. In the process of leak detection, blind plugs and pipe connectors are required, and compressed air with a certain air pressure is used as the leak detection medium. This requires that the installation of blind plugs must be firm and reliable. The current common operation method is to place the pipe directly on a plane without special fixation. The blind plug is directly fixed through the pipe connector. This poses a relatively large safety hazard, such as the blind plug being bounced off under the action of air pressure and causing accidental injury. Summary of the invention

[0003] The utility model provides an auxiliary device applied to pipeline leak detection, which solves the technical problems existing in the above-mentioned prior art.

[0004] According to one aspect of the utility model, an auxiliary device for pipeline leak detection is provided, characterized in that it comprises: a base, a pipeline locking mechanism and a blind plug baffle mechanism are installed on the base, the pipeline locking mechanism and the blind plug baffle mechanism are arranged oppositely, a circular groove-shaped clamping mechanism is arranged on the pipeline locking mechanism, the pipeline is fixed by the clamping mechanism, a pillar and a circular plate-shaped blind plate are arranged on the blind plug baffle mechanism, the central axis of the blind plate and the central axis of the pipeline are in the same horizontal direction, wherein the clamping mechanism includes at least three clamping parts arranged in the circular groove and arranged equidistantly in the circumferential direction, the pipeline passes through the center of the gap formed by the clamping parts, a track is connected to the rotating part, the clamping mechanism is controlled to make a circular motion to clamp the pipeline, a movable locking block and a track are also arranged on the pipeline locking mechanism, the clamping mechanism limits the size of the space in the center of the clamping part by moving the movable locking block on the track, a rotating handle and a rotating shaft are also arranged on the pillar, and by shaking the rotating handle, the rotating shaft and the blind plate perform synchronous linear horizontal motion.

[0005] Furthermore, the base includes: a base, a support portion is arranged on the base, the shape of the support portion is circular on the top and isosceles trapezoidal on the bottom, an extension portion is arranged on the side of the support portion, and the clamping mechanism is arranged on the extension portion.

[0006] Furthermore, a plurality of first pads are arranged below the support portion, and the first pads are in the shape of a right triangle.

[0007] Furthermore, a fixed locking block is arranged on the track, and the distance between the fixed locking block and the movable locking block is adjusted according to the diameter of the pipeline.

[0008] Furthermore, a plurality of second pads are arranged around the axis of the blind plate, and the second pads are in the shape of a right triangle.

[0009] Furthermore, a plurality of third pads are provided at the lower portion of the support column, and the third pads are in the shape of a right-angled triangle.

[0010] Furthermore, a detection table is arranged under the base.

[0011] Furthermore, the detection table is mobile.

[0012] Furthermore, the clamping claw mechanism is also arranged on the back side of the supporting portion.

[0013] It can be seen from the technical solution provided by the above-mentioned utility model that, by adopting the utility model, the pipeline is reliably fixed by the clamping claw mechanism of the device, and the blind plug is fixed by the blind plug baffle mechanism of the device, so that it contacts and fits in place with the end face of the pipeline, and the pipeline and the blind plug are locked into a whole through the pipeline connector, which is convenient for personnel to operate and improve work efficiency, and can also better ensure that the pipeline is laid flat and reliably fixed, and the blind plug can better fit with the end face of the pipeline.

[0014] The above description is only an overview of the technology of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limitations of the present invention. In addition, the same reference symbols are used to represent the same components throughout the accompanying drawings.

[0016] Figure 1 It is a schematic diagram of the structure of the auxiliary device used for pipeline leak detection of the utility model.

[0017] Figure 2 It is a schematic diagram of the use state of the utility model.

[0018] Figure 3 for Figure 1 A partial schematic diagram of .

[0019] Figure 4 A partial view showing the abutment portion.

[0020] In the accompanying drawings: 10—pipe 11—first pad 12—base 13—support portion 14—extension portion 15—clamping mechanism 21—rotating portion 22—rail 23—fixed locking block 24—abutting portion 25—movable locking block 26—clamping portion 31—baffle 32—second pad 33—pillar 34—handle 35—rotating shaft 36—third pad 37—detection table. DETAILED DESCRIPTION

[0021] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0022] The following is a detailed description of an auxiliary device for pipeline leak detection provided by the utility model. The contents not described in detail in the embodiments of the utility model belong to the prior art known to professional and technical personnel in the field. If no specific conditions are specified in the embodiments of the utility model, the conventional conditions in the field or the conditions recommended by the manufacturer shall be followed.

[0023] See also Figure 1 The utility model is an auxiliary device for pipeline leak detection, comprising: a base, on which a pipeline locking mechanism and a blind plug baffle mechanism are installed, the pipeline locking mechanism and the blind plug baffle mechanism are arranged opposite to each other, a circular groove-shaped clamping mechanism 15 is arranged on the pipeline locking mechanism, and the pipeline 10 is fixed by the clamping mechanism 15, and a pillar 33 and a circular plate-shaped blind plate 31 are arranged on the blind plug baffle mechanism, and the central axis of the blind plate 31 is in the same horizontal direction as the central axis of the pipeline 10, wherein the clamping mechanism 15 includes at least three clamping parts 26 arranged in the circular groove and equidistantly arranged in the circumferential direction, and the pipeline 10 is fixed by the clamping mechanism 15. The pipe 10 passes through the center of the gap formed by the clamping part 26, the track 22 is connected to the rotating part 21, and the clamping mechanism 15 is controlled to make a circular motion to drive the clamping claw 26 to open and close, so that the size of the hollow range is adjusted to clamp the pipe 10. A movable locking block 25 and a track 22 are also provided on the pipe locking mechanism. The clamping claw mechanism 15 limits the size of the central space of the clamping part 26 by moving the movable locking block 25 on the track 22. A rotating handle 34 and a rotating shaft 35 are also provided on the pillar 33. By shaking the rotating handle 34, the rotating shaft 35 and the blind plate 31 can perform synchronous linear horizontal motion.

[0024] As a specific embodiment, the base includes: a base 12, on which a support portion 13 is arranged, the shape of the support portion 13 is circular on the top and isosceles trapezoidal on the bottom, an extension portion 14 is arranged on the side of the support portion 13, and the clamping mechanism 15 is arranged on the extension portion 14.

[0025] As a specific embodiment, a plurality of first pads 11 are disposed below the support portion 13 , and the first pads 11 are in the shape of a right triangle.

[0026] As a specific embodiment, a fixed locking block 23 is provided on the track 22 , and the distance between the fixed locking block 23 and the movable locking block 25 is adjusted according to the diameter of the pipe 10 .

[0027] As a specific embodiment, a plurality of second pads 32 are further arranged around the axis of the blind plate 31 , and the second pads 32 are in the shape of a right triangle.

[0028] As a specific embodiment, a plurality of third pads 36 are further provided at the lower portion of the support column 33 , and the third pads 36 are in the shape of a right triangle.

[0029] As a specific embodiment, a detection table 37 is further provided under the base.

[0030] As a specific embodiment, the detection table 37 is movable.

[0031] As a specific embodiment, the clamping mechanism is also provided on the back side of the support portion 13 .

[0032] This device needs to be used in pairs, that is, when the pipeline 10 is leak-checked, blind plugging installation needs to be performed at both ends of the pipeline. This device can only work on one end face of the pipeline.

[0033] The base is used to form the main body of the device, support the device and fix it on a flat table. The first pad 11 is used to increase the strength of the support 13 .

[0034] Please refer to Figure 3 and Figure 4 The left side of the mobile locking block 25 is connected and fixed with the abutment portion 24, and the abutment portion has a connecting hole, so that the mobile locking block is connected. Like this, the linear motion of the mobile locking block 25 is utilized to be converted into the motion of the clamping portion 26 in the circumferential direction. Figure 1 It is a structural schematic diagram of the utility model when it is not in use. Figure 21 is a schematic diagram of the structure of the utility model in use, and the figure also shows that the distance between the movable locking block and the fixed locking block is shortened. In the figure: when the rotating part 21 is shaken, the rotation of the rotating part drives 22 to rotate, and then the movable locking block 25 moves closer to or away from the fixed locking block 25 on the track 22, realizing the use of the linear motion of the movable locking block 25 to convert into the movement of the clamping claw mechanism 15 in the circumferential direction.

[0035] The function of the pipe locking mechanism is to reliably fix and lock the pipe 10 to be inspected. The circular motion of the clamping part 26 is achieved by shaking the rotating part 21. The pipe can be clamped by installing three clamping parts 26. The movable locking block 25 can move on the track 22, but there are minimum and maximum limits. This limit determines the minimum and maximum diameters of the pipe that can be clamped by this mechanism. After clamping, it is locked by threaded connection.

[0036] The function of the blind plug baffle mechanism is: when installing the blind plug, the blind plug is tightly and completely fitted to the end face of the pipeline through this mechanism, so that in the process of making the blind plug and the pipeline become a whole through the pipeline connector, the blind plug and the pipeline connector are connected more firmly and reliably. When compressed air is filled, the event of the blind plug accidentally being ejected can be handled more effectively. By shaking the handle 34, the rotating shaft 35 and the blind plate 31 move synchronously in a straight line horizontally, so that the blind plate is safely fixed. The second pad 32 and the third pad 36 are provided for safety considerations to increase the strength of the support 33, so as to better handle the accidental ejection of the blind plug.

[0037] As a specific embodiment, the part of the rotating shaft 35 inside the pillar 33 is a threaded connection structure, so that the rotating shaft 35 is driven to rotate by shaking the handle 34, and the rotating shaft 35 is fixed to the blind plate 31, thereby realizing the synchronous linear horizontal movement of the rotating shaft 35 and the blind plate 31 as a whole.

[0038] The clamp mechanism has good adjustability. One set of mechanism can meet the pipe diameter of 14mm to 96mm. If a larger diameter range is required, the size of the device can be adjusted.

[0039] The blind plug baffle mechanism securely fixes the blind plate, thereby eliminating the potential safety hazard of the blind plug being bounced off during the leak detection process and improving work safety.

[0040] The second cushion ensures that the device has sufficient strength to cope with the possible unexpected situation that the blind plug is bounced off, thereby ensuring working safety.

[0041] The support portion of the utility model is in the shape of a circle on the upper side and an isosceles trapezoid on the lower side. A plurality of first pads are arranged under the support portion, which can enhance the pipe fixing effect.

[0042] By adopting the utility model, the convenience of personnel operation is greatly improved. The safety of personnel operation is more guaranteed. The reliability of the blind plug and the pipeline end face is more guaranteed. The pipeline is reliably fixed during the entire leak detection process, eliminating the safety hazard of pipeline movement. The work efficiency of pipeline leak detection is greatly improved and the working hours are reduced.

[0043] It should be clear that the present invention is not limited to the specific configurations and processes described above and shown in the figures. For the sake of simplicity, a detailed description of the known methods is omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present invention is not limited to the specific steps described and shown, and those skilled in the art can make various changes, modifications and additions, or change the order between the steps after understanding the spirit of the present invention.

Claims

1. An auxiliary device for pipeline leak detection, characterized in that: include: A base, on which a pipe locking mechanism and a blind plug baffle mechanism are installed, the pipe locking mechanism and the blind plug baffle mechanism are arranged opposite to each other, a circular groove-shaped clamping mechanism is arranged on the pipe locking mechanism, the pipe is fixed by the clamping mechanism, a pillar and a circular plate-shaped blind plate are arranged on the blind plug baffle mechanism, the central axis of the blind plate and the central axis of the pipe are in the same horizontal direction, wherein the clamping mechanism includes at least three clamping parts arranged in the circular groove and arranged equidistantly in the circumferential direction, the pipe passes through the center of the gap formed by the clamping parts, a track is connected to the rotating part, and the clamping mechanism is controlled to make a circular motion to clamp the pipe, a movable locking block and the track are also arranged on the pipe locking mechanism, the clamping mechanism adjusts the central space size of the gap formed by the clamping part by moving the movable locking block on the track, a rotating handle and a rotating shaft are also arranged on the pillar, and the rotating shaft and the blind plate are synchronously linearly moved horizontally by shaking the rotating handle.

2. The auxiliary device for pipeline leak detection according to claim 1, characterized in that: The base comprises: a base, a support portion is arranged on the base, the shape of the support portion is circular on the top and isosceles trapezoid on the bottom, an extension portion is arranged on the side of the support portion, and the clamping claw mechanism is arranged on the extension portion.

3. The auxiliary device for pipeline leak detection according to claim 2, characterized in that: A plurality of first pads are arranged below the support portion, and the first pads are in the shape of a right triangle.

4. The auxiliary device for pipeline leak detection according to claim 1, characterized in that: A fixed locking block is arranged on the track, and the distance between the fixed locking block and the movable locking block is adjusted according to the diameter of the pipeline.

5. The auxiliary device for pipeline leak detection according to claim 1, characterized in that: A plurality of second pads are also arranged around the axis of the blind plate, and the second pads are in the shape of right-angled triangles.

6. The auxiliary device for pipeline leak detection according to claim 1, characterized in that: A plurality of third pads are also provided at the lower portion of the support column, and the third pads are in the shape of a right-angled triangle.

7. The auxiliary device for pipeline leak detection according to claim 1, characterized in that: A detection table is also arranged under the base.

8. The auxiliary device for pipeline leak detection according to claim 7, characterized in that: The detection table is mobile.

9. The auxiliary device for pipeline leak detection according to claim 2, characterized in that: The clamping claw mechanism is also arranged on the back side of the support portion.