Novel stepped connector structure capable of reducing insertion and extraction force
By designing a stepped plug-in surface in the connector and inserting different types of terminal shrapnel staggered, the problem of high plug-in and unplugging force of the existing connector is solved, the assembly efficiency is improved, and the stability and protection of the connector are enhanced. performance.
Patent Information
- Application Number
- CN202421246583.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the plug-in and unplugging process, the existing connectors have large friction force due to different types of terminal shrapnel, which leads to excessive plug-in and unplugging force, which affects assembly efficiency.
The first plug-in and second plug-in surfaces are adopted in a step-type manner, and different types of terminal bumps are inserted through peak staggered, forming that the peak point of the insertion force is not in the same plane, thereby reducing the force required for plugging and unplugging.
Effectively reduces the force required for the connector when plugging and unplugging, improves assembly efficiency, and improves the stability and protection of the connector by protecting the housing and flexible seals.
Smart Images

Figure CN222463683U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of connectors, and in particular to a novel connector structure that reduces plugging and unplugging forces in a stepped manner. Background Art
[0002] A connector is a bridge that connects two conductors in a loop to achieve the transmission of electrical signals. Currently, in the market, there are multiple terminals on the same connector, including large-sized terminals, and there is a problem of excessive insertion and extraction force during connector operation.
[0003] The related prior art discloses an automotive electronic connector terminal connection structure, including a plurality of wires, and also including a female terminal, the female terminal being arranged on the wire; a male terminal, the male terminal being arranged on the wire; a connector shell, the connector shell being arranged on the female terminal; a connector shell, the connector shell being arranged on the male terminal; by inserting the male terminal into the female terminal, and clamping the male terminal by a connecting assembly, thereby ensuring that the female terminal and the male terminal are closely fitted, thereby improving the connectivity between the female terminal and the male terminal, and then inserting the connector shell into the connector shell, and using the locking assembly to lock the connector shell on the connector shell. When in use, the connector shell is inserted into the connector shell, and the locking assembly is used to lock the connector shell on the connector shell, so that the female terminal can be inserted into the connector shell more smoothly, thereby facilitating the operator to quickly place the female terminal in the connector shell.
[0004] With regard to the above-mentioned related technologies, when the terminal connector is manufactured by this method, when the female terminal and the male terminal are plugged in and out, since a large number of different types of terminal springs are in contact at the same time, the friction during the plugging and unplugging process is large, which affects the assembly efficiency. Utility Model Content
[0005] In order to reduce the force required for plugging and unplugging a terminal connector and improve assembly efficiency, the present application provides a novel connector structure that reduces the plugging and unplugging force in a step-by-step manner.
[0006] The present application provides a novel connector structure with a stepped insertion and extraction force reduction, which adopts the following technical solution:
[0007] A new connector structure with stepped reduction of plugging and unplugging force comprises a female connector and a male connector, wherein the female connector and the male connector are plugged into each other to achieve connection, a plugging area is provided on the side of the female connector facing the male connector, the plugging area comprises a first plugging surface and a second plugging surface, and the plane where the first plugging surface is located is parallel to the plane where the second plugging surface is located and is not coplanar.
[0008] By adopting the above technical solution, by dividing the plug-in area into a stepped first plug-in surface and a second plug-in surface, different types of terminal spring clips are respectively inserted into the first plug-in surface and the second plug-in surface to form staggered insertions, so that the insertion force peak points of different types of terminal spring clips are not on the same plane, thereby reducing the force required for the connector when plugging and unplugging, which is beneficial to improving assembly efficiency.
[0009] Optionally, a plurality of first plug-in terminals are arranged on the first plug-in surface, and a plurality of second plug-in terminals are arranged on the second plug-in surface, and the distance between the plane where the first plug-in surface is located and the plane where the second plug-in surface is located is consistent with the difference in plug-in depth between the first plug-in terminal and the second plug-in terminal.
[0010] By adopting the above technical solution, the depth of the first plug-in terminal inserted in the first plug-in surface is consistent with the depth of the second plug-in terminal inserted in the second plug-in surface. Without affecting the staggered plug-in, the internal structure of the connector is simplified, and there is no need to set different structures for different types of terminals, which is convenient and quick.
[0011] Optionally, a protective shell is provided on the female connector, and the protective shell covers the connection between the female connector and the male connector.
[0012] By adopting the above technical solution, the protective shell can protect the connection between the female connector and the male connector, reduce the occurrence of connector damage due to collision, reduce the phenomenon of the female connector and the male connector being separated from each other during operation, and improve the stability of the connection between the male connector and the female connector.
[0013] Optionally, a locking rod is provided on the protective shell, one end of the locking rod is connected to the protective shell, and the other end is connected to a locking buckle, and a locking block is provided on the male connector, and the locking block and the locking buckle are engaged with each other.
[0014] By adopting the above technical solution, the locking buckle realizes an elastic connection with the protective shell through the locking rod. When the male connector drives the locking block to be inserted into the female connector, the locking buckle first moves and then resets under the elastic deformation of the locking rod, thereby realizing the locking of the locking block, further improving the connection stability between the male connector and the protective shell, and reducing the phenomenon of mutual separation between the male connector and the female connector.
[0015] Optionally, a first wedge-shaped surface is provided on a side of the locking buckle facing the male connector, and a second wedge-shaped surface is provided on a side of the locking block facing the female connector.
[0016] By adopting the above technical solution, the first wedge surface and the second wedge surface can be arranged to fit and abut against each other and slide against each other, thereby reducing the phenomenon of the locking buckle and the locking blocks being stuck to each other when the male connector is inserted into the female connector.
[0017] Optionally, a flexible seal is provided on a peripheral wall of the female connector, and a side of the flexible seal away from the female connector abuts against the male connector.
[0018] By adopting the above technical solution, the setting of the flexible seal can fill the connection gap between the female connector and the male connector, reduce the entry of external moisture or foreign matter into the connector, improve the connection stability between the male connector and the female connector, and reduce the occurrence of accidents.
[0019] Optionally, a protrusion is provided on a side of the flexible sealing member facing the male connector, and the protrusion is interference fit with the male connector.
[0020] By adopting the above technical solution, the provision of the protrusions further improves the sealing performance of the flexible sealing element.
[0021] Optionally, a mounting hole is provided on the female connector, a TPA board is inserted into the mounting hole, and the TPA board is used to achieve secondary locking of the terminal spring clip.
[0022] By adopting the above technical solution, the TPA board has a simple structure and can lock different types of terminals in the same plane to achieve rapid assembly.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By dividing the plug-in area into a stepped first plug-in surface and a second plug-in surface, different types of terminal springs are inserted into the first plug-in surface and the second plug-in surface respectively, so that the insertion force peak points of different types of terminal springs are not on the same plane, thereby reducing the force required for the connector to be plugged in and out, which is conducive to improving assembly efficiency.
[0025] 2. The protective shell can protect the connection between the female connector and the male connector, reduce the occurrence of connector damage due to collision, reduce the phenomenon of the female connector and the male connector being separated from each other during operation, and improve the stability of the connection between the male connector and the female connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a new connector structure that reduces the plugging and unplugging force in a step-by-step manner in an embodiment of the present application.
[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of a new type of connector structure that reduces the plugging and unplugging force in a step-by-step manner in an embodiment of the present application.
[0028] Figure 3 It is a schematic diagram showing the exploded structure of the TPA board.
[0029] Explanation of the accompanying drawings: 1. female connector; 2. male connector; 3. first plug-in surface; 4. second plug-in surface; 5. protective housing; 6. locking rod; 7. locking buckle; 8. locking block; 9. first wedge surface; 10. second wedge surface; 11. flexible sealing element; 12. protrusion; 13. TPA board; 14. mounting hole. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-3 This application is described in further detail.
[0031] The embodiment of the present application discloses a new connector structure that reduces the insertion and extraction force in a step-by-step manner. Figure 1 and Figure 2 The new connector structure for step-by-step reduction of plug-in and pull-out force includes a female connector 1 and a male connector 2, which are plugged into each other to achieve connection, and a protective shell 5 is integrally formed on the female connector 1, and the protective shell 5 is connected to the mutual connection between the female connector 1 and the male connector 2. A locking rod 6 is also provided on the protective shell 5, and one end of the locking rod 6 is integrally formed on the protective shell 5, and a locking buckle 7 is integrally formed on the other end. The locking buckle 7 is provided with a first wedge-shaped surface 9 on the side facing the male connector 2. The locking rod 6 of this embodiment can be made of plastic and can undergo elastic deformation. A locking block 8 is integrally formed on the male connector 2, and a second wedge-shaped surface 10 is provided on the side facing the female connector 1, and the locking buckle and the locking block 8 can be mutually engaged.
[0032] Reference Figure 2 A flexible seal 11 is bonded to the peripheral wall of the female connector 1. The material of the flexible seal 11 in this embodiment can be rubber. The side of the flexible seal 11 away from the female connector 1 abuts against the male connector 2. The side of the flexible seal facing the male connector 2 is uniformly and integrally formed with a protrusion 12, and the protrusion 12 and the male connector 2 have an interference fit with each other.
[0033] Reference Figure 2 and Figure 3A plug-in area is provided on the side of the female connector 1 facing the male connector 2, and the plug-in area includes a first plug-in surface 3 and a second plug-in surface 4. The plane where the first plug-in surface 3 is located and the plane where the second plug-in surface 4 is located are parallel to each other and are not coplanar. A plurality of first plug-in terminals are provided on the first plug-in surface 3, and a plurality of second plug-in terminals are provided on the second plug-in surface 4. The distance between the plane where the first plug-in surface 3 is located and the plane where the second plug-in surface 4 is located is consistent with the plug-in depth difference between the first plug-in terminal and the second plug-in terminal, that is, the insertion peak forces of different types of terminal spring clips in the plug-in area are not in the same plane, and the secondary locking points of different terminal clips are in the same plane. A mounting hole 14 is opened on the female connector 1, and a TPA board 13 is inserted in the mounting hole 14. The TPA board 13 is used to realize the secondary locking of the terminal spring clip, and the TPA board 13 is located on the secondary locking plane of the terminal spring clip.
[0034] The implementation principle of a new connector structure with a step-by-step reduction in plug-in and pull-out force in an embodiment of the present application is as follows: when in use, the female connector 1 and the male connector 2 are plugged into each other. At this time, the first plug-in terminal and the second plug-in terminal located on the first plug-in surface 3 and the second plug-in surface 4 are inserted staggered by the terminal spring clips, thereby reducing the overall insertion force of the connector and improving the assembly performance.
[0035] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A new connector structure with stepped plug-in and pull-out force reduction, characterized in that: The invention comprises a female connector (1) and a male connector (2), wherein the female connector (1) and the male connector (2) are plugged into each other to achieve connection, and a plugging area is provided on a side of the female connector (1) facing the male connector (2), wherein the plugging area comprises a first plugging surface (3) and a second plugging surface (4), and the plane where the first plugging surface (3) is located and the plane where the second plugging surface (4) is located are parallel to each other and are not coplanar.
2. The novel connector structure for stepwise reduction of plugging and unplugging force according to claim 1 is characterized in that: A plurality of first plug-in terminals are arranged on the first plug-in surface (3), and a plurality of second plug-in terminals are arranged on the second plug-in surface (4); the distance between the plane where the first plug-in surface (3) is located and the plane where the second plug-in surface (4) is located is consistent with the difference in plug-in depth between the first plug-in terminals and the second plug-in terminals.
3. The novel connector structure with stepped plug-in and pull-out force reduction according to claim 1 is characterized in that: The female connector (1) is provided with a protective shell (5), and the protective shell (5) covers the connection between the female connector (1) and the male connector (2).
4. The novel connector structure for reducing plugging and unplugging force in a stepped manner according to claim 3 is characterized in that: The protective shell (5) is provided with a locking rod (6), one end of the locking rod (6) is connected to the protective shell (5), and the other end is connected to a locking buckle (7), and the male connector (2) is provided with a locking block (8), and the locking block (8) and the locking buckle (7) are mutually engaged.
5. The novel connector structure with stepped plug-in and pull-out force reduction according to claim 1 is characterized in that: The locking buckle (7) is provided with a first wedge-shaped surface (9) on the side facing the male connector (2), and the locking block (8) is provided with a second wedge-shaped surface (10) on the side facing the female connector (1).
6. The novel connector structure with stepped plug-in and pull-out force reduction according to claim 1 is characterized in that: A flexible sealing member (11) is provided on the peripheral wall of the female connector (1), and a side of the flexible sealing member (11) away from the female connector (1) abuts against the male connector (2).
7. The novel connector structure for stepwise reduction of plugging and unplugging force according to claim 6 is characterized in that: A protrusion (12) is provided on the side of the flexible sealing member (11) facing the male connector (2), and an interference fit is formed between the protrusion (12) and the male connector (2).
8. The novel connector structure for stepwise reduction of plugging and unplugging force according to claim 1 is characterized in that: The female connector (1) is provided with a mounting hole (14), a TPA plate (13) is inserted into the mounting hole (14), and the TPA plate (13) is used to achieve secondary locking of the terminal spring sheet.