Outdoor intelligent box-type substation

By introducing a microcontroller-controlled automatic fan and self-cleaning filter into the box substation, the problems of dust entry and high energy consumption are solved, higher safety and energy saving are achieved, and the maintenance process is simplified.

CN222463816UActive Publication Date: 2025-02-11HENAN RUIHUA ELECTRIC CO LTD
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Patent Information

Application Number
CN202420615670.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-02-11
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the ventilation and heat dissipation process of existing box substations, external dust is easily entered into the box, affecting the safety of electrical appliances, and the uninterrupted operation of the fan leads to high energy consumption. The filter needs manual cleaning and maintenance, which is inconvenient to use.

Method used

Design an outdoor smart box substation, using a single chip computer to control the fan and dust removal motor, realize automatic fan rotation and self-cleaning of the filter net, monitor the temperature through the temperature sensor, automatically start the fan for cooling, and ensure cooling through gravity removal and filter filter The cleanliness of air.

Benefits of technology

It improves the safety and energy-saving effect of the substation, reduces the labor burden of maintenance personnel, and realizes automated heat dissipation and cleaning and maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222463816U_ABST
    Figure CN222463816U_ABST
Patent Text Reader

Abstract

The utility model discloses an outdoor intelligent box-type substation which comprises a box body and a heat dissipation unit. A transformer is arranged on the inner bottom surface of the box body, box doors are symmetrically hinged to a box opening in the front end of the box body through hinges, uniformly-distributed heat dissipation holes are formed in the lower ends of the left side face and the right side face of the box body, a rainproof cap is arranged at the upper end of the box body, and a temperature sensor is arranged on the upper side wall of the box body; the heat dissipation unit is arranged in the box body; the heat dissipation device further comprises a single-chip microcomputer, the single-chip microcomputer is arranged on the front side of the upper side wall of the box body, the output end of the temperature sensor is electrically connected with the input end of the single-chip microcomputer, the input end of the single-chip microcomputer is electrically connected with the output end of the transformer, and the input end of the transformer is electrically connected with an external power source. The outdoor intelligent box-type substation has the advantages that the outdoor intelligent box-type substation is high in use safety, energy-saving and convenient to maintain.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power facilities, in particular to an outdoor intelligent box-type substation. Background Art

[0002] With the rapid development of economic construction and the acceleration of urbanization in my country, various types of business buildings, public supporting buildings and residential complexes are constantly emerging across the country: box-type substations, as supporting power facilities, have been widely used in various places. At present, box-type substations generally use side shutters for ventilation and heat dissipation. The structure is simple and the energy-saving effect is good. However, external dust can easily enter the interior of the box through the shutters, thereby affecting the safety of the internal electrical appliances. In order to improve the heat dissipation efficiency and the safety of use, fans and filters are installed inside. However, fans generally run uninterruptedly, resulting in high energy consumption. At the same time, filters generally require manual cleaning and maintenance, which makes use and maintenance inconvenient. For this reason, we propose an outdoor intelligent box-type substation. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an outdoor intelligent box-type substation, which is highly safe and energy-saving, and easy to maintain, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an outdoor intelligent box-type substation, comprising a box body and a heat dissipation unit;

[0005] Box: A transformer is installed on the bottom of the box. The box door is symmetrically hinged at the box opening at the front end of the box. Evenly distributed heat dissipation holes are opened at the lower ends of the left and right sides of the box. A rain cap is installed at the upper end of the box, and a temperature sensor is installed on the upper side wall of the box.

[0006] Heat dissipation unit: arranged inside the box;

[0007] Wherein: it also includes a single-chip microcomputer, which is arranged on the front side of the upper side wall of the box body, the output end of the temperature sensor is electrically connected to the input end of the single-chip microcomputer, the input end of the single-chip microcomputer is electrically connected to the output end of the transformer, and the input end of the transformer is electrically connected to an external power supply. During use, when the temperature is too high, the fan can be automatically started to cool down. At the same time, the air drawn in by the fan can be removed by gravity and filtered by the filter to ensure the cleanliness of the cooling air, thereby greatly ensuring the safety of the use of the substation, and the fan can automatically adjust the air outlet direction during cleaning and maintenance, and then cooperate with the reciprocating brush to automatically clean the filter, which not only ensures safety during cleaning, but also greatly reduces the labor burden of maintenance personnel.

[0008] Furthermore, the heat dissipation unit includes a ventilation component, spoiler 1 and spoiler 2, the ventilation component is arranged at the upper end of the box, spoiler 1 is symmetrically arranged at the left and right ends of the bottom surface of the box, spoiler 2 is symmetrically arranged at the left and right ends of the upper side wall of the box, the two spoiler 2 are located between the two spoiler 1s, and the front and rear ends of spoiler 1 and spoiler 2 are fixedly connected to the inner wall of the box to increase the air circulation speed and achieve efficient heat dissipation.

[0009] Furthermore, the heat dissipation unit also includes a filter screen, which is arranged at the upper end of the spoiler plate 1. The upper end of the filter screen is fixedly connected to the inner wall of the box body and can filter the air.

[0010] Furthermore, the ventilation assembly includes a support seat, a swivel, a fan and a servo motor. The support seat is arranged inside the circular through hole on the upper surface of the box body. The inside of the support seat swivel hole is rotatably connected with a rotating shaft. A swivel is provided between the two rotating shafts. The outer arc surface of the swivel is slidably connected to the inner arc wall of the support seat. A fan is provided inside the swivel. The servo motor is arranged inside the rectangular through hole on the upper surface of the box body. The output shaft of the servo motor is fixedly connected to the left end of the rotating shaft on the left side. The input ends of the servo motor and the fan are electrically connected to the output end of the single-chip computer, and the air outlet direction can be adjusted.

[0011] Furthermore, sliding columns are symmetrically provided at both left and right ends of the upper side wall of the box body, and the outer arc surfaces of the sliding columns are slidably connected with the vertically corresponding brushes. The brushes are respectively arranged in cooperation with adjacent filter screens to facilitate the cleaning of the filter screens.

[0012] Furthermore, dust removal motors are provided at the upper ends of the left and right sides of the box body. The output shafts of the dust removal motors extend to the interior of the box body and are provided with protrusions through discs. The protrusions are slidingly connected to adjacent brushes respectively. The input end of the dust removal motor is electrically connected to the output end of the single-chip microcomputer to facilitate the reciprocating movement of the brush.

[0013] Furthermore, protective nets are provided at the ventilation holes at the left and right ends of the rain cap to prevent foreign matter from entering the interior of the rain cap.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the outdoor intelligent box-type substation has the following advantages:

[0015] 1. During the working process, the temperature sensor detects the temperature inside the box. The temperature sensor can convert the temperature information into an electrical signal and transmit it to the single-chip microcomputer, so that the single-chip microcomputer can monitor the box in real time. When the temperature inside the box is greater than the preset value, the single-chip microcomputer will control the operation of the fan. The fan draws the hot air inside the box into the inside of the rain cap, and then the hot air passes through the protective net and is discharged to the outside. At the same time, the outside air enters the inside of the box through the heat dissipation holes and then moves upward along the spoiler plate 1 and then passes through the filter. Then the air moves downward along the spoiler plate 2 and replenishes from the bottom to the middle of the box and then is pumped to the outside by the fan, thereby realizing the circulation of air to cool the internal electrical components. During use, when the temperature is too high, the fan can be automatically started for cooling. At the same time, the air drawn in by the fan can be filtered by gravity and filtered by the filter to ensure the cleanliness of the cooling air, thereby greatly ensuring the safety of the substation.

[0016] 2. When the filter needs to be cleaned after long-term use, the single-chip microcomputer can be adjusted to control the operation of the servo motor. The output shaft of the servo motor drives the rotating ring to rotate 180 degrees through the rotating shaft. At the same time, the outer arc surface of the rotating ring will slide relative to the inner arc wall of the support seat. Then the single-chip microcomputer controls the operation of the fan and the dust removal motor. At this time, the fan will blow air downward. At the same time, the output shaft of the dust removal motor drives the convex column at the edge to make a circular motion through the disc. Then the convex column will slide and rotate relative to the long slide groove of the brush. The convex column will drive the brush to move along the sliding column. The brush will slide back and forth, and the bristles of the brush will rub against the surface of the filter screen, driving the dust attached to it to separate from the filter screen. At the same time, the airflow generated by the fan will blow the dust out to the outside through the heat dissipation holes, thereby realizing the self-cleaning of the filter screen. After cleaning, the microcontroller controls the output shaft of the servo motor to rotate in the opposite direction and reset, thereby resetting the fan. During cleaning and maintenance, the fan can automatically adjust the air outlet direction, and then cooperate with the reciprocating brush to automatically clean the filter screen, which not only ensures safety during cleaning, but also greatly reduces the labor burden of maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is an enlarged structural diagram of the utility model at A;

[0019] Figure 3 It is a cross-sectional structural schematic diagram of the box body of the utility model;

[0020] Figure 4 This is an enlarged structural diagram of the utility model at B;

[0021] Figure 5 It is a schematic diagram of the enlarged structure of point C of the utility model.

[0022] In the figure: 1 box body, 2 transformer, 3 box door, 4 heat dissipation hole, 5 rain cap, 6 protection net, 7 heat dissipation unit, 71 ventilation component, 711 support base, 712 swivel, 713 fan, 714 servo motor, 72 spoiler 1, 73 spoiler 2, 74 filter, 8 single chip microcomputer, 9 temperature sensor, 10 sliding column, 11 brush, 12 dust removal motor, 13 convex column. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 ,This embodiment provides a technical solution: an outdoor intelligent box-type substation, including a box body 1 and a heat dissipation unit 7;

[0025] Box body 1: A transformer 2 is arranged on the bottom surface of the box body, a box door 3 is symmetrically hinged at the box opening at the front end of the box body 1, evenly distributed heat dissipation holes 4 are opened at the lower ends of the left and right sides of the box body 1, a rain cap 5 is arranged on the upper end of the box body 1, a temperature sensor 9 is arranged on the upper side wall of the box body 1, and protective nets 6 are arranged at the vents on the left and right ends of the rain cap 5. When in use, the high-voltage line is electrically connected to the input end of the transformer 2, and the output end of the transformer 2 is electrically connected to the low-voltage power line. During use, the transformer 2 converts the high-voltage power supply into a low-voltage power supply for use by the electrical equipment;

[0026] Heat dissipation unit 7: arranged inside the box body 1, the heat dissipation unit 7 includes a ventilation assembly 71, a spoiler 1 72 and a spoiler 2 73, the ventilation assembly 71 is arranged at the upper end of the box body 1, the spoiler 1 72 is symmetrically arranged at the left and right ends of the bottom surface of the box body 1, the spoiler 2 73 is symmetrically arranged at the left and right ends of the upper side wall of the box body 1, the two spoilers 2 73 are both located between the two spoilers 1 72, the front and rear ends of the spoiler 1 72 and the spoiler 2 73 are both fixedly connected to the inner side wall of the box body 1, the heat dissipation unit 7 also includes a filter 74, the filter 74 is arranged at the upper end of the spoiler 1 72, and the upper end of the filter 74 is fixedly connected to the inner side wall of the box body 1, the ventilation assembly 71 includes a support seat 711, a swivel 712, a fan 713 and a servo The motor 714 and the support seat 711 are arranged inside the circular through hole on the upper surface of the box body 1. The inside of the rotating hole of the support seat 711 is rotatably connected with a rotating shaft. A rotating ring 712 is arranged between the two rotating shafts. The outer arc surface of the rotating ring 712 is slidably connected to the inner arc wall of the support seat 711. A fan 713 is arranged inside the rotating ring 712. The servo motor 714 is arranged inside the rectangular through hole on the upper surface of the box body 1. The output shaft of the servo motor 714 is fixedly connected to the left end of the rotating shaft on the left side. The input ends of the servo motor 714 and the fan 713 are electrically connected to the output end of the single-chip computer 8. The left and right ends of the upper side wall of the box body 1 are symmetrically provided with sliding columns 10. The outer arc surfaces of the sliding columns 10 are slidably connected to the vertically corresponding brushes 11. The brushes 11 are respectively arranged in cooperation with the adjacent filter screens 74 , dust removal motors 12 are provided at the upper ends of the left and right sides of the box body 1, and the output shafts of the dust removal motors 12 extend to the interior of the box body 1 and are provided with bosses 13 through discs. The bosses 13 are respectively slidably connected with adjacent brushes 11, and the input end of the dust removal motor 12 is electrically connected to the output end of the single-chip microcomputer 8. The fan 713 draws the hot air inside the box body 1 into the interior of the rainproof cap 5, and then the hot air passes through the protective net 6 and is discharged to the outside. At the same time, the outside air enters the interior of the box body 1 through the heat dissipation holes 4 and then moves upward along the spoiler 1 72 and then passes through the filter net 74. Then the air moves downward along the spoiler 2 73 and is replenished from the bottom to the middle of the box body 1 and then is pumped to the outside by the fan 713, thereby realizing the circulation of air on the internal electrical components In order to cool down the parts, the output shaft of the servo motor 714 drives the rotating ring 712 to rotate 180 degrees through the rotating shaft. At the same time, the outer arc surface of the rotating ring 712 will slide relative to the inner arc wall of the support seat 711, and the fan 713 will blow air downward. At the same time, the output shaft of the dust removal motor 12 drives the boss 13 at the edge to make a circular motion through the disc, and then the boss 13 will slide and rotate relative to the long slide groove of the brush 11. The boss 13 will drive the brush 11 to slide up and down along the slide column 10. At the same time, the bristles of the brush 11 rub against the surface of the filter 74 back and forth, driving the dust attached thereto to separate from the filter 74. At the same time, the airflow generated by the fan 713 will blow the dust out to the outside through the heat dissipation hole 4, thereby realizing the self-cleaning of the filter 74.

[0027] Wherein: it also includes a single-chip microcomputer 8, which is arranged on the front side of the upper side wall of the box body 1, the output end of the temperature sensor 9 is electrically connected to the input end of the single-chip microcomputer 8, the input end of the single-chip microcomputer 8 is electrically connected to the output end of the transformer 2, and the input end of the transformer 2 is electrically connected to an external power supply. During operation, the temperature sensor 9 detects the temperature inside the box body 1, and the temperature sensor 9 can convert the temperature information into an electrical signal and transmit it to the single-chip microcomputer 8, so that the single-chip microcomputer 8 can monitor the box body 1 in real time. When the temperature inside the box body 1 is greater than the preset value, the single-chip microcomputer 8 will control the fan 713 to operate. When the filter needs to be cleaned after long-term use, the single-chip microcomputer 8 can be regulated, the single-chip microcomputer 8 controls the servo motor 714 to operate, the single-chip microcomputer 8 controls the fan 713 and the dust removal motor 12 to operate. After cleaning, the single-chip microcomputer 8 controls the output shaft of the servo motor 714 to rotate in the opposite direction and reset, and then the fan 713 is reset, and the heat dissipation can be carried out normally.

[0028] The working principle of an outdoor intelligent box-type substation provided by the utility model is as follows: when in use, the high-voltage line is electrically connected to the input end of the transformer 2, and the output end of the transformer 2 is electrically connected to the low-voltage power line. During use, the transformer 2 converts the high-voltage power supply into a low-voltage power supply for use by the electrical equipment. During operation, the temperature sensor 9 detects the temperature inside the box 1, and the temperature sensor 9 can convert the temperature information into an electrical signal and transmit it to the single-chip microcomputer 8, so that the single-chip microcomputer 8 can monitor the box 1 in real time. When the temperature inside the box 1 is greater than the preset value, the single-chip microcomputer 8 will control the operation of the fan 713, and the fan 713 will draw the hot air inside the box 1 into the inside of the rainproof cap 5, and then the hot air will pass through the protective net 6 and be discharged to the outside. At the same time, the outside air will enter the inside of the box 1 through the heat dissipation hole 4, and then move upward along the spoiler 1 72 and then pass through the filter 74, and then the air moves downward along the spoiler 2 73 to replenish the middle of the box 1 from the bottom and then be pumped to the outside by the fan 713, thereby realizing the circulation of air to cool the internal electrical components. When the long When the filter needs to be cleaned after a period of use, the single chip microcomputer 8 can be adjusted to control the servo motor 714 to operate. The output shaft of the servo motor 714 drives the rotating ring 712 to rotate 180 degrees through the rotating shaft. At the same time, the outer arc surface of the rotating ring 712 will slide relative to the inner arc wall of the support seat 711. Then the single chip microcomputer 8 controls the fan 713 and the dust removal motor 12 to operate, and then the fan 713 will blow air downward at this time. At the same time, the output shaft of the dust removal motor 12 drives the convex column 13 at the edge to make a circular motion through the disc, and then the convex column 13 will slide relative to the inner arc wall of the support seat 711. The long slide groove of the brush 11 slides and rotates relative to each other, and the convex column 13 drives the brush 11 to slide up and down along the slide column 10. At the same time, the bristles of the brush 11 rub against the surface of the filter 74 back and forth, driving the dust attached to it to separate from the filter 74. At the same time, the airflow generated by the fan 713 will blow the dust out to the outside through the heat dissipation holes 4, thereby realizing the self-cleaning of the filter 74. After cleaning, the single-chip microcomputer 8 controls the output shaft of the servo motor 714 to rotate in the opposite direction and reset, and then the fan 713 is reset, and the air extraction and heat dissipation can be carried out normally.

[0029] It is worth noting that the transformer 2, fan 713, single-chip microcomputer 8, temperature sensor 9, and dust removal motor 12 disclosed in the above embodiments can be freely configured according to the actual application scenario. The fan 713 can use an axial flow fan of model FZY-2E250, the single-chip microcomputer 8 can use a single-chip microcomputer of model STM32H743, the temperature sensor 9 can use a temperature sensor of model SJ-RC181A, and the dust removal motor 12 can use a permanent magnet synchronous reduction motor of model 68KTYZ. The single-chip microcomputer 8 controls the operation of the fan 713, the temperature sensor 9 and the dust removal motor 12 using methods commonly used in the prior art.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An outdoor intelligent box-type substation, characterized by: It comprises a box body (1) and a heat dissipation unit (7); Box body (1): a transformer (2) is arranged on the bottom surface thereof, a box door (3) is symmetrically hingedly connected to the box opening at the front end of the box body (1) by a hinge, evenly distributed heat dissipation holes (4) are arranged at the lower ends of the left and right sides of the box body (1), a rainproof cap (5) is arranged at the upper end of the box body (1), and a temperature sensor (9) is arranged on the upper side wall of the box body (1); Heat dissipation unit (7): arranged inside the box (1); The invention further comprises a single-chip microcomputer (8), wherein the single-chip microcomputer (8) is arranged on the front side of the upper side wall of the box body (1), the output end of the temperature sensor (9) is electrically connected to the input end of the single-chip microcomputer (8), the input end of the single-chip microcomputer (8) is electrically connected to the output end of the transformer (2), and the input end of the transformer (2) is electrically connected to an external power supply.

2. An outdoor intelligent box-type substation according to claim 1, characterized in that: The heat dissipation unit (7) comprises a ventilation assembly (71), a spoiler plate 1 (72) and a spoiler plate 2 (73); the ventilation assembly (71) is arranged at the upper end of the box body (1); the spoiler plate 1 (72) is symmetrically arranged at the left and right ends of the inner bottom surface of the box body (1); the spoiler plate 2 (73) is symmetrically arranged at the left and right ends of the upper side wall of the box body (1); the two spoiler plates 2 (73) are both located between the two spoiler plates 1 (72); and the front and rear ends of the spoiler plates 1 (72) and the spoiler plates 2 (73) are both fixedly connected to the inner side wall of the box body (1).

3. An outdoor intelligent box-type substation according to claim 2, characterized in that: The heat dissipation unit (7) further comprises a filter screen (74), wherein the filter screen (74) is arranged at the upper end of the spoiler plate 1 (72), and the upper end of the filter screen (74) is fixedly connected to the inner wall of the box body (1).

4. The outdoor intelligent box-type substation according to claim 2 is characterized in that: The ventilation assembly (71) comprises a support seat (711), a rotating ring (712), a fan (713) and a servo motor (714); the support seat (711) is arranged inside a circular through hole on the upper surface of the box body (1); a rotating shaft is rotatably connected inside the rotating hole of the support seat (711); a rotating ring (712) is arranged between the two rotating shafts; an outer arc surface of the rotating ring (712) is slidably connected to an inner arc wall of the support seat (711); a fan (713) is arranged inside the rotating ring (712); the servo motor (714) is arranged inside the rectangular through hole on the upper surface of the box body (1); an output shaft of the servo motor (714) is fixedly connected to the left end of the rotating shaft on the left side; and input ends of the servo motor (714) and the fan (713) are electrically connected to the output end of the single-chip computer (8).

5. The outdoor intelligent box-type substation according to claim 3 is characterized in that: Sliding columns (10) are symmetrically provided at both left and right ends of the upper side wall of the box body (1), and the outer arc surfaces of the sliding columns (10) are slidably connected to vertically corresponding brushes (11), and the brushes (11) are respectively arranged in cooperation with adjacent filter screens (74).

6. An outdoor intelligent box-type substation according to claim 5, characterized in that: A dust removal motor (12) is provided at the upper ends of the left and right sides of the box body (1); the output shafts of the dust removal motors (12) extend into the interior of the box body (1) and are provided with protruding columns (13) through circular disks; the protruding columns (13) are respectively slidably connected to adjacent brushes (11); and the input end of the dust removal motor (12) is electrically connected to the output end of the single-chip computer (8).

7. The outdoor intelligent box-type substation according to claim 1 is characterized in that: Protective nets (6) are provided at the ventilation holes at the left and right ends of the rainproof cap (5).