Hydrogen-related explosion-proof device and hydrogen-related explosion-proof system
By designing hydrogen-related explosion-proof devices, using a combined heat dissipation and gas circulation technology of explosion-proof fans, heat exchangers and internal circulation switches, combined with intelligent control and micro positive pressure control, the explosion risks and equipment of electromagnetic compatibility testing systems in hydrogen-related environments are solved. The stability issue has achieved safe, convenient and economical experimental results.
Patent Information
- Application Number
- CN202420919878.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing electromagnetic compatibility testing system has problems such as spark, strong radiation, high-power electromagnetic waves in hydrogen-related environments, resulting in explosion risk; traditional explosion-proof designs occupy a large area and are inconvenient to move; separation of laboratories increases costs and is difficult to achieve; heating of equipment increases explosion Dangerous and lack of protection.
A hydrogen explosion-proof device is designed, including cabinet mechanism, explosion-proof fan, heat exchanger, internal circulation switch, controller, sensor assembly and internal gas source. Through combined heat dissipation, gas circulation and micro positive pressure control, hydrogen accumulation is reduced and explosion risk, and adjust the operating parameters of the equipment through intelligent control.
It reduces the risk and cost of hydrogen-related tests, improves the convenience and safety of tests, and ensures the stable operation of equipment and the safety of laboratory.
Smart Images

Figure CN222465149U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of explosion-proof testing, and in particular to a hydrogen-related explosion-proof device and a hydrogen-related explosion-proof system. Background Art
[0002] At present, the inspection and testing of hydrogen fuel cells must involve a hydrogen electromagnetic compatibility laboratory, in which explosion-proof test equipment is crucial to ensure the safety of equipment and operations in the laboratory. The test equipment used in hydrogen-related environments needs to meet explosion-proof requirements, and due to the special nature of electromagnetic compatibility laboratories, it is necessary to meet the requirements of instruments and equipment used near the test pieces as much as possible, especially when using mobile test systems. A series of special requirements need to be considered to adapt the test equipment to the electromagnetic compatibility environment.
[0003] Generally speaking, the electromagnetic compatibility test systems on the market also have the following disadvantages:
[0004] (1) During the electromagnetic compatibility test, the instrument will generally be close to the device under test. Near the hydrogen-related device under test, a single instrument may generate sparks, strong radiation, and high-power electromagnetic waves. If a hydrogen leak occurs, a violent explosion will occur depending on the ignition energy of the combustible gas, posing a threat to personnel and equipment.
[0005] (2) In traditional non-explosion-proof hydrogen-related electromagnetic compatibility laboratories, the test equipment includes electromagnetic compatibility test receivers, signal generators, power amplifiers, etc., which need to be moved close to the device under test during testing. Traditional equipment that uses explosion-proof cabinets usually occupies a large area and is not convenient to move (relatively thick and heavy casing).
[0006] (3) If the EMC laboratory is divided into hydrogen-related and non-hydrogen-related parts, and the relevant instruments are installed far away from the device under test, according to the requirements of the EMC experiment, it will lead to a huge increase in costs and may even be impossible to implement in engineering.
[0007] (4) Heating of equipment and systems may cause increased hydrogen concentration, increasing the risk of explosion. In addition, traditional equipment lacks protective performance, and cables and connectors may generate static electricity and cause sparks in hydrogen environments. To solve these problems, specially designed explosion-proof heat dissipation equipment, explosion-proof cables, and increased sealing are required to ensure the safe operation of the equipment. When designing and operating laboratories, relevant explosion-proof safety standards and regulations must be followed to ensure that the equipment meets explosion-proof requirements to reduce the risk of fire and explosion;
[0008] (5) The general standard traditional explosion-proof hydrogen-related cabinets on the market do not have the ability to provide convenient electromagnetic compatibility testing. Utility Model Content
[0009] The purpose of the embodiments of the present application is to provide a hydrogen-related explosion-proof device and a hydrogen-related explosion-proof system, which can achieve the technical effect of reducing the danger and cost of hydrogen-related tests and improving the convenience of hydrogen-related tests.
[0010] In a first aspect, an embodiment of the present application provides a hydrogen-related explosion-proof device, including a cabinet mechanism, an explosion-proof fan, a heat exchanger, an internal circulation exchanger, a controller, a sensor assembly, and an internal gas source;
[0011] The heat exchanger and the internal circulation exchanger are installed in the cabinet mechanism, and the explosion-proof fan is installed on one side or the top of the cabinet mechanism;
[0012] The sensor assembly includes a plurality of sensors, and the controller and the plurality of sensors are installed on the cabinet mechanism;
[0013] The internal air source is installed in the cabinet mechanism;
[0014] The input end of the controller is connected to the multiple sensors respectively, and the output end of the controller is connected to the explosion-proof fan, the heat exchanger, the internal circulation exchanger, and the internal air source respectively.
[0015] In the above-mentioned implementation process, the hydrogen-related explosion-proof device installs an explosion-proof fan, a heat exchanger, and an internal circulation exchanger in the cabinet mechanism. Through the combined heat dissipation of the explosion-proof fan and the heat exchanger, normal heat dissipation is maintained under the premise of isolating the gas exchange inside the cabinet mechanism, maintaining positive pressure and ensuring that hydrogen does not accumulate; the temperature inside the cabinet mechanism is controlled by the heat exchanger to prevent the equipment from overheating; the circulation of the cabinet mechanism gas is maintained by the internal circulation exchanger to ensure uniform distribution of gas to avoid excessive local concentration; at the same time, a sensor component is installed to monitor the air pressure of the cabinet mechanism and detect the hydrogen concentration. The controller implements corresponding adjustments through the parameters detected by the sensor component, and an internal gas source is installed to ensure a slightly positive pressure state in the cabinet mechanism to prevent external air and hydrogen from mixing with each other, further reducing the risk of fire / explosion; thereby, the hydrogen-related explosion-proof device can achieve the technical effect of reducing the danger and cost of hydrogen-related tests and improving the convenience of hydrogen-related tests.
[0016] Furthermore, the sensor assembly includes an external air pressure sensor and an internal air pressure sensor, the internal air pressure sensor is installed on the inner side of the cabinet mechanism, and the external air pressure sensor is installed on the outer side of the cabinet mechanism, and the external air pressure sensor and the internal air pressure sensor are respectively connected to the controller, and the cabinet mechanism is installed in a hydrogen-related environment.
[0017] In the above implementation process, the external air pressure of the hydrogen environment outside the cabinet mechanism is detected by the external air pressure sensor, and the internal air pressure inside the cabinet mechanism is detected by the internal air pressure sensor.
[0018] Furthermore, the sensor assembly also includes a hydrogen sensor, which is installed on the cabinet mechanism and connected to the controller.
[0019] In the above implementation process, the hydrogen concentration is detected by a hydrogen sensor. When the hydrogen concentration or pressure exceeds the safe range, the controller can take corresponding measures, such as stopping the hydrogen-related explosion-proof device, turning on the explosion-proof fan or increasing the speed of the explosion-proof fan.
[0020] Furthermore, the hydrogen-related explosion-proof device also includes an instrument component, and the instrument component is respectively connected to the explosion-proof fan, the heat exchanger, and the internal circulation exchanger.
[0021] In the above implementation process, the instrument component can display the operating information of the explosion-proof fan, the heat exchanger, and the internal circulation exchanger, as well as the parameter information detected by the sensor component.
[0022] Furthermore, the hydrogen-related explosion-proof device also includes an operation indicator light, and the operation indicator light is connected to the output end of the controller.
[0023] In the above implementation process, the operating status of the hydrogen explosion-proof device can be displayed through the operating indicator light. When the hydrogen concentration is too high or other faults occur, the operating indicator light can be used to provide timely reminders to avoid accidents.
[0024] Furthermore, the hydrogen-related explosion-proof device also includes a power supply, which is respectively connected to the controller, the internal air source, the cabinet mechanism, the explosion-proof fan, the heat exchanger, and the internal circulation exchanger.
[0025] In the above implementation process, the controller, internal air source, cabinet mechanism, explosion-proof fan, heat exchanger, and internal circulation exchanger are normally powered by the power supply.
[0026] Furthermore, the hydrogen-related explosion-proof device also includes an emergency stop switch, and the emergency stop switch is connected to the power supply.
[0027] In the above implementation process, in an emergency, the operation of the hydrogen-related explosion-proof device can be stopped immediately by equipping it with an emergency stop switch to ensure the safety of the hydrogen-related explosion-proof device.
[0028] Furthermore, the hydrogen-related explosion-proof device also includes an explosion-proof plug, and the explosion-proof plug is connected to the power supply.
[0029] In the above implementation process, the explosion-proof plug is used to connect the electrical equipment in the hydrogen-related explosion-proof device to ensure that the electrical connection will not cause sparks.
[0030] Furthermore, the hydrogen-related explosion-proof device also includes a housing movable grounding component, and the housing movable grounding component is connected to the explosion-proof plug.
[0031] In the above implementation process, the movable grounding assembly of the shell is used to prevent static electricity, ensuring that static electricity on the outside of the hydrogen-related explosion-proof device will not cause sparks, thereby reducing the risk of explosion.
[0032] In a second aspect, an embodiment of the present application provides a hydrogen-related explosion-proof system, comprising a hydrogen-related explosion-proof device as described in any one of the first aspects.
[0033] Other features and advantages disclosed in the present application will be described in the following description, or some features and advantages can be inferred or determined without doubt from the description, or can be learned by implementing the above-mentioned technology disclosed in the present application.
[0034] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0036] Figure 1 A schematic diagram of the structure of a hydrogen-related explosion-proof device provided in an embodiment of the present application.
[0037] Figure numerals: cabinet mechanism 100; explosion-proof fan 200; heat exchanger 300; internal circulation exchanger 400; controller 500; instrument assembly 510; operation indicator light 520; power supply 530; emergency stop switch 540; explosion-proof plug 550; housing movable grounding assembly 560; sensor assembly 600; external air pressure sensor 610; internal air pressure sensor 620; hydrogen sensor 630; internal air source 700. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0039] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0040] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0041] In addition, the terms "installed", "set", "provided with", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or a point connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0042] In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.
[0043] The embodiments of the present application provide a hydrogen-related explosion-proof device and a hydrogen-related explosion-proof system, which can be applied to hydrogen-related tests, such as inspection and testing of hydrogen fuel cells; the hydrogen-related explosion-proof device installs an explosion-proof fan, a heat exchanger, and an internal circulation exchanger in a cabinet mechanism, and uses a combined heat dissipation method of the explosion-proof fan and the heat exchanger to maintain normal heat dissipation, maintain positive pressure, and ensure that hydrogen does not accumulate while isolating the gas exchange inside the cabinet mechanism; the temperature inside the cabinet mechanism is controlled by the heat exchanger to prevent the equipment from overheating; the circulation of the cabinet mechanism gas is maintained by the internal circulation exchanger to ensure uniform distribution of gas to avoid excessive local concentration; at the same time, a sensor component is installed to monitor the air pressure of the cabinet mechanism and detect the hydrogen concentration, and the controller implements corresponding adjustments through the parameters detected by the sensor component, and an internal gas source is installed to ensure a slightly positive pressure state in the cabinet mechanism to prevent external air and hydrogen from mixing with each other, further reducing the risk of fire / explosion; thereby, the hydrogen-related explosion-proof device can achieve the technical effect of reducing the danger and cost of hydrogen-related tests and improving the convenience of hydrogen-related tests.
[0044] See also Figure 1 , Figure 1 A schematic diagram of the structure of a hydrogen-related explosion-proof device provided in an embodiment of the present application; the hydrogen-related explosion-proof device includes a cabinet mechanism 100, an explosion-proof fan 200, a heat exchanger 300, an internal circulation exchanger 400, a controller 500, a sensor assembly 600 and an internal gas source 700;
[0045] Exemplarily, the heat exchanger 300 and the internal circulation exchanger 400 are installed in the cabinet mechanism 100, and the explosion-proof fan 200 is installed on one side or the top of the cabinet mechanism 100;
[0046] Exemplarily, the heat exchanger 300 can realize heat exchange within the cabinet mechanism 100 to avoid local overheating within the cabinet mechanism 100; the internal circulation exchanger 400 maintains the circulation of gas in the cabinet mechanism 100 to ensure uniform distribution of gas to avoid local excessive concentration; the explosion-proof fan 200 ensures ventilation inside the cabinet mechanism 100 and ensures that hydrogen does not accumulate inside the cabinet mechanism 100.
[0047] Exemplarily, the sensor assembly 600 includes a plurality of sensors, and the controller 500 and the plurality of sensors are installed in the cabinet mechanism 100;
[0048] Exemplarily, the multiple sensors of the sensor assembly 600 can detect parameter information such as the internal air pressure, external air pressure, and hydrogen concentration of the cabinet mechanism 100; the controller 500 controls the explosion-proof fan 200, the heat exchanger 300, and the internal circulation exchanger 400 accordingly according to the parameter information provided by the sensor assembly 600;
[0049] Exemplarily, the internal air source 700 is installed in the cabinet mechanism 100;
[0050] Exemplarily, the internal gas source 700 ensures a slightly positive pressure state within the cabinet mechanism 100, preventing external air and hydrogen from mixing with each other, further reducing the risk of fire / explosion;
[0051] Exemplarily, the input end of the controller 500 is respectively connected to a plurality of sensors, and the output end of the controller 500 is respectively connected to the explosion-proof fan 200 , the heat exchanger 300 , the internal circulation exchanger 400 , and the internal air source 700 .
[0052] Illustratively, the hydrogen-related explosion-proof device has a reasonable structural layout, and the cabinet mechanism 100 is easy to move and can be moved to the vicinity of the test piece as needed, so hydrogen-related tests are highly convenient.
[0053] In some embodiments, the hydrogen-related explosion-proof device installs an explosion-proof fan, a heat exchanger, and an internal circulation exchanger in the cabinet mechanism. The combined heat dissipation of the explosion-proof fan and the heat exchanger is used to maintain normal heat dissipation while isolating the gas exchange inside the cabinet mechanism, maintain positive pressure, and ensure that hydrogen does not accumulate; the temperature inside the cabinet mechanism is controlled by the heat exchanger to prevent the equipment from overheating; the circulation of the cabinet mechanism gas is maintained by the internal circulation exchanger to ensure uniform distribution of gas to avoid excessive local concentration; at the same time, a sensor component is installed to monitor the air pressure of the cabinet mechanism and detect the hydrogen concentration. The controller implements corresponding adjustments through the parameters detected by the sensor component, and an internal gas source is installed to ensure a slightly positive pressure state in the cabinet mechanism to prevent external air and hydrogen from mixing with each other, further reducing the risk of fire / explosion; thereby, the hydrogen-related explosion-proof device can achieve the technical effect of reducing the danger and cost of hydrogen-related experiments and improving the convenience of hydrogen-related experiments.
[0054] Exemplarily, the sensor assembly 600 includes an external air pressure sensor 610 and an internal air pressure sensor 620, the internal air pressure sensor 620 is installed on the inner side of the cabinet mechanism 100, and the external air pressure sensor 610 is installed on the outer side of the cabinet mechanism 100, and the external air pressure sensor 610 and the internal air pressure sensor 620 are respectively connected to the controller 500, and the cabinet mechanism 100 is installed in a hydrogen-related environment.
[0055] Exemplarily, the external air pressure of the hydrogen environment outside the cabinet mechanism 100 is detected by the external air pressure sensor 610 , and the internal air pressure inside the cabinet mechanism 100 is detected by the internal air pressure sensor 620 .
[0056] Optionally, the hydrogen-related environment in the embodiment of the present application refers to a closed detection space for conducting hydrogen-related tests (such as inspection and testing of hydrogen fuel cells), such as an electromagnetic compatibility laboratory involving hydrogen.
[0057] Exemplarily, the sensor assembly 600 further includes a hydrogen sensor 630 , which is installed on the cabinet mechanism 100 and connected to the controller 500 .
[0058] For example, the hydrogen concentration is detected by the hydrogen sensor 630. When the hydrogen concentration or pressure exceeds a safe range, the controller 500 can take corresponding measures, such as stopping the hydrogen-related explosion-proof device, turning on the explosion-proof fan 200, or increasing the speed of the explosion-proof fan 200.
[0059] Exemplarily, the hydrogen-related explosion-proof device further includes an instrument assembly 510 , which is respectively connected to the explosion-proof fan 200 , the heat exchanger 300 , and the internal circulation exchanger 400 .
[0060] For example, the instrument assembly 510 can display the operation information of the explosion-proof fan 200 , the heat exchanger 300 , and the internal circulation exchanger 400 , and display the parameter information detected by the sensor assembly 600 .
[0061] Exemplarily, the hydrogen-related explosion-proof device further includes an operation indicator light 520 , which is connected to an output end of the controller 500 .
[0062] For example, the operating indicator light 520 can display the operating status of the hydrogen explosion-proof device. When the hydrogen concentration is too high or other faults occur, the operating indicator light 520 can be used to provide timely reminders to avoid accidents.
[0063] Exemplarily, the hydrogen-related explosion-proof device also includes a power supply 530 , which is respectively connected to the controller 500 , the internal gas source 700 , the cabinet mechanism 100 , the explosion-proof fan 200 , the heat exchanger 300 , and the internal circulation exchanger 400 .
[0064] Exemplarily, the controller 500 , the internal air source 700 , the cabinet mechanism 100 , the explosion-proof fan 200 , the heat exchanger 300 , and the internal circulation exchanger 400 are normally powered by the power supply 530 .
[0065] Exemplarily, the hydrogen-related explosion-proof device further includes an emergency stop switch 540 , which is connected to the power supply 530 .
[0066] For example, in an emergency, by equipping the emergency stop switch 540, the operation of the hydrogen-related explosion-proof device can be stopped immediately to ensure the safety of the hydrogen-related explosion-proof device.
[0067] Exemplarily, the hydrogen-related explosion-proof device further includes an explosion-proof plug 550 , which is connected to the power source 530 .
[0068] Exemplarily, the explosion-proof plug 550 is used to connect electrical equipment in a hydrogen-related explosion-proof device to ensure that the electrical connection will not cause sparks.
[0069] Exemplarily, the hydrogen-related explosion-proof device further includes a housing movable grounding assembly 560 , and the housing movable grounding assembly 560 is connected to the explosion-proof plug 550 .
[0070] Exemplarily, the housing movable grounding assembly 560 is used to prevent static electricity, ensuring that static electricity outside the hydrogen-related explosion-proof device does not cause sparks, thereby reducing the risk of explosion.
[0071] Exemplarily, the present application provides a hydrogen explosion-proof system, including: Figure 1 The hydrogen explosion-proof device shown.
[0072] In some implementation scenarios, combined with Figure 1 As shown, the hydrogen explosion-proof device provided in the embodiment of the present application is described as follows:
[0073] a. The controller 500 is configured to receive real-time data from the external air pressure sensor 610, the hydrogen sensor 630 and the internal air pressure sensor 620; the controller 500 uses the preset safety parameters based on the data to determine whether the hydrogen concentration and air pressure state in the laboratory are within a safe range;
[0074] b. The controller 500 communicates with the explosion-proof fan 200 and the heat exchanger 300 to coordinate ventilation and temperature control; when the hydrogen concentration increases or the temperature inside the cabinet 100 exceeds the set range, the controller activates the explosion-proof fan 200 to achieve ventilation of the cabinet 100, and at the same time adjusts the heat exchanger 300 to maintain a constant temperature of the high-precision instruments in the cabinet 100 to maintain a safe temperature;
[0075] c. The internal circulation switch 400 ensures uniform distribution of hydrogen in the cabinet mechanism 100 through the instructions of the controller 500; the internal circulation switch 400 prevents hydrogen from accumulating in a certain area by circulating gas, effectively reducing the risk of explosion;
[0076] d. The hydrogen explosion-proof device includes an emergency stop switch 540, which can be manually triggered by an operator to immediately stop the hydrogen explosion-proof device; in addition, when the controller 500 detects an emergency, the safety cut-off mechanism of the emergency stop switch 540 is automatically triggered to ensure that the hydrogen explosion-proof device can be quickly and safely stopped in a dangerous situation;
[0077] e. The explosion-proof plug 550 and the housing removable grounding assembly 560 are designed to prevent electrostatic discharge; these assemblies ensure that static electricity on the outside of the device does not cause sparks, thereby reducing the risk of fire and explosion;
[0078] f. The internal gas source 700 is adjusted by the controller 500 to maintain a slightly positive pressure state in the hydrogen-related explosion-proof device; the slightly positive pressure state helps prevent the external air and hydrogen from mixing with each other, thereby improving the safety of the hydrogen-related explosion-proof device;
[0079] g. The operator can conduct electromagnetic compatibility tests, and the hydrogen explosion-proof device continuously monitors environmental parameters; if the system detects any abnormality, the controller 500 will immediately take corresponding safety measures, including stopping the test and triggering the emergency stop mechanism.
[0080] In some implementation scenarios, the specific application method of the hydrogen-related explosion-proof device provided in the embodiments of the present application is described as follows:
[0081] When it is necessary to conduct electromagnetic compatibility testing in a hydrogen-related environment:
[0082] a. To ensure the effective operation of hydrogen explosion-proof devices and the successful implementation of electromagnetic compatibility tests, the present application embodiment provides the following application method, emphasizing the process and key steps of the test operation;
[0083] b. Before conducting the electromagnetic compatibility test, the operator needs to confirm that the laboratory environment meets the safety standards; check the normal operation status of the explosion-proof fan 200, heat exchanger 300, internal circulation exchanger 400, controller 500, internal air pressure sensor 620, external air pressure sensor 610, hydrogen sensor 630, internal air source 700, emergency stop switch 540, housing movable grounding assembly 560 and explosion-proof plug 550;
[0084] c. The operator starts the hydrogen explosion-proof device through the controller 500; the controller 500 determines the safety status of the test environment based on the real-time monitoring data, and starts the explosion-proof fan 200, the heat exchanger 300, the internal circulation exchanger 400 and other components to ensure that the ventilation, temperature and gas distribution in the hydrogen explosion-proof device are within a safe range;
[0085] d. Adjust the internal circulation switch 400. The internal circulation switch 400 starts to work according to the monitoring data to ensure the uniform distribution of gas in the hydrogen explosion-proof device. By adjusting the internal circulation switch 400, the system reduces local thermal fluctuations and improves the accuracy of the test;
[0086] e. Start the electromagnetic compatibility test instrument through the controller 500, and observe whether the working status of each instrument and probe displayed by the controller is normal;
[0087] f. Use a mobile explosion-proof plug to connect the ground terminal of the electromagnetic compatibility test equipment, and move the grounding component through the shell to prevent electrostatic discharge and reduce the risk of electrostatic ignition during movement;
[0088] g. When preparing, enter the test area and conduct the test according to the standard to start the electromagnetic compatibility test. The operator can operate the test equipment to perform the test according to the specific test requirements, and the system continuously monitors the environmental parameters;
[0089] h. During the test, if the controller 500 detects any abnormal situation, such as excessive hydrogen concentration or other safety risks, the hydrogen explosion-proof device will immediately take corresponding safety measures, including triggering the emergency stop switch, stopping the test, etc., to ensure the safety in the laboratory;
[0090] i. The controller 500 will immediately send a command to stop the electromagnetic compatibility test operation. In an emergency, the emergency stop switch will be triggered to immediately cut off the power supply of the hydrogen explosion-proof device, so that all running equipment will stop working, and the strong mode of the explosion-proof fan 200 will be started to accelerate the ventilation process;
[0091] j. The controller 500 will record events and monitoring data for subsequent safety analysis and troubleshooting;
[0092] k. If the concentration of hydrogen and gas pressure is higher than the normal range and lower than the warning range, the measures to adjust the hydrogen and gas pressure in the cabinet through the controller 500 without stopping the test of the hydrogen explosion-proof device are as follows:
[0093] 1. The controller 500 adjusts the output of the internal gas source according to the real-time data of the hydrogen sensor; by controlling the supply of hydrogen, the hydrogen concentration in the cabinet can be controlled within a safe range;
[0094] m. The controller 500 adjusts the running speed of the internal gas according to the feedback from the external air pressure sensor; by increasing or decreasing the ventilation;
[0095] n. The controller 500 can adopt intelligent control algorithms to analyze the real-time monitoring data of hydrogen and gas pressure, predict future trends, and take regulatory measures in advance to adjust the parameters of the internal gas source in real time to adapt to changes in test conditions;
[0096] o. The controller 500 sets a feedback mechanism. If the hydrogen and gas pressure exceed the set safety range, the system will automatically take measures to adjust and notify the operator through an alarm or display.
[0097] Exemplarily, the hydrogen-related explosion-proof device and hydrogen-related explosion-proof system provided in the embodiments of the present application have at least the following beneficial effects:
[0098] 1. In terms of economy, the hydrogen explosion-proof device adopts advanced explosion-proof design, which does not mean high manufacturing cost; on the contrary, through reasonable engineering design and selection of cost-effective materials, we can effectively reduce production costs while ensuring safety; in addition, our system has intelligent control function, which can monitor and adjust hydrogen and gas pressure in real time, thereby reducing energy consumption and improving the economic benefits of the equipment;
[0099] 2. From a safety perspective, the hydrogen explosion-proof device adopts multiple safety measures, such as explosion-proof design, electrostatic protection and micro-positive pressure control; these measures integrate technical means to build a multi-level safety protection system, effectively reducing the risk of fire and explosion in hydrogen-related tests. This not only improves the overall safety of electromagnetic compatibility laboratory operations, but also is expected to reduce the economic losses caused by internal instrument damage due to accidents, thereby ensuring the safety of users' assets;
[0100] 3. In terms of applicability, the hydrogen explosion-proof device fully considers the space limitations of the laboratory. The compact design and lightweight structure make the equipment easier to move and take up less space. This design not only improves the adaptability of the equipment, making it suitable for laboratories of different sizes and structures, but also ensures that the equipment will not interfere with other tests in the laboratory during testing. The technical applicability improves the flexibility of the equipment and provides users with more choices and customization possibilities.
[0101] Optionally, the hydrogen-related explosion-proof device provided in the embodiment of the present application may use specific types of explosion-proof materials and components to construct a closed structure to ensure the prevention of fire and explosion risks in hydrogen-related tests; it may also be other advanced explosion-proof technologies, such as explosion-proof membranes, which can be quickly deployed when abnormal hydrogen concentration is detected to form an explosion-proof barrier, such as explosion-proof fans, which may not use explosion-proof fan components, and the use of other explosion-proof air exchange structures is still within the scope of protection of the present application;
[0102] In terms of mobility, the hydrogen-related explosion-proof device provided in the embodiment of the present application can adopt a wheeled design, so that it is relatively easy to move in the laboratory. The alternative of track-based movement can also be implemented in the embodiment of the present application, or other more flexible and lightweight metal and non-metal materials can be introduced to improve the overall mobility; different compact device appearance designs or structural layouts are considered to adapt to laboratories of different sizes and shapes, which may include modular designs, folding structures or more efficient space utilization methods, such as the installation position of the explosion-proof fan can be a top or side modular setting; the internal air source can be replaced by other means to also achieve a micro-positive pressure state without ignition threat.
[0103] In all the embodiments of the present application, "big" and "small" are relative, "more" and "less" are relative, and "up" and "down" are relative. The expressions of such relative terms are not elaborated in the embodiments of the present application.
[0104] It should be understood that the "in this embodiment", "in the embodiment of the present application" or "as an optional implementation" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "in this embodiment", "in the embodiment of the present application" or "as an optional implementation" appearing throughout the specification does not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner. Those skilled in the art should also be aware that the embodiments described in the specification are all optional embodiments, and the actions and modules involved are not necessarily required for the present application.
[0105] In the various embodiments of the present application, it should be understood that the size of the serial numbers of the above-mentioned processes does not necessarily mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0106] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A hydrogen explosion-proof device, characterized in that: Including cabinet mechanism, explosion-proof fan, heat exchanger, internal circulation exchanger, controller, sensor assembly and internal air source; The heat exchanger and the internal circulation exchanger are installed in the cabinet mechanism, and the explosion-proof fan is installed on one side or the top of the cabinet mechanism; The sensor assembly includes a plurality of sensors, and the controller and the plurality of sensors are installed on the cabinet mechanism; The internal air source is installed in the cabinet mechanism; The input end of the controller is connected to the multiple sensors respectively, and the output end of the controller is connected to the explosion-proof fan, the heat exchanger, the internal circulation exchanger, and the internal air source respectively.
2. The hydrogen explosion-proof device according to claim 1, characterized in that: The sensor assembly includes an external air pressure sensor and an internal air pressure sensor. The internal air pressure sensor is installed on the inner side of the cabinet mechanism, and the external air pressure sensor is installed on the outer side of the cabinet mechanism. The external air pressure sensor and the internal air pressure sensor are respectively connected to the controller, and the cabinet mechanism is installed in a hydrogen-related environment.
3. The hydrogen explosion-proof device according to claim 2, characterized in that: The sensor assembly further includes a hydrogen sensor, which is mounted on the cabinet mechanism and connected to the controller.
4. The hydrogen explosion-proof device according to claim 1, characterized in that: The hydrogen-related explosion-proof device also includes an instrument component, which is respectively connected to the explosion-proof fan, the heat exchanger, and the internal circulation exchanger.
5. The hydrogen explosion-proof device according to claim 1, characterized in that: The hydrogen-related explosion-proof device also includes an operation indicator light, which is connected to the output end of the controller.
6. The hydrogen explosion-proof device according to claim 1, characterized in that: The hydrogen-related explosion-proof device also includes a power supply, which is respectively connected to the controller, the internal gas source, the cabinet mechanism, the explosion-proof fan, the heat exchanger, and the internal circulation exchanger.
7. The hydrogen explosion-proof device according to claim 6, characterized in that: The hydrogen-related explosion-proof device also includes an emergency stop switch, which is connected to the power supply.
8. The hydrogen explosion-proof device according to claim 6 or 7, characterized in that: The hydrogen-related explosion-proof device also includes an explosion-proof plug, which is connected to the power supply.
9. The hydrogen explosion-proof device according to claim 8, characterized in that: The hydrogen-related explosion-proof device also includes a housing movable grounding component, and the housing movable grounding component is connected to the explosion-proof plug.
10. A hydrogen explosion-proof system, characterized in that: It comprises a hydrogen explosion-proof device as described in any one of claims 1 to 9.