Emulsion extraction and separation device

By designing an automatic cleaning system in the emulsion extraction and separation device, using an annular water pipe, nozzle and motor-driven scraper, the problem of inconvenience in cleaning the emulsion when it is placed inside the tank for a long time is solved, and the convenience and efficiency of the device are improved.

CN222468138UActive Publication Date: 2025-02-14GUANGZHOU PIN SHANG BIOTECHNOLOGY DEV CO LTD
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Patent Information

Application Number
CN202420392978.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-14
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

After the emulsion is inside the tank for a long time, it is inconvenient for operators to clean the inside of the tank, which increases the labor intensity of the operators and affects the convenience of the emulsion extraction and separation device.

Method used

An emulsion extraction and separation device is designed, including an annular water pipe, nozzle, scraper and motor-driven support rod in the tank body. It automatically cleans the inner wall of the tank body by spraying cleaning water and motor-driven scraper to reduce manual intervention.

Benefits of technology

Automatic cleaning of the inner wall of the tank body is realized, the labor intensity of the operator is reduced, and the convenience and efficiency of the emulsion extraction and separation device are improved.

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Abstract

The utility model relates to the technical field of emulsion extraction, and discloses an emulsion extraction and separation device which comprises a tank body, an annular water pipe is fixedly connected in the tank body, a nozzle is fixedly connected to the outer wall of the annular water pipe, a water inlet is formed in the outer wall of the annular water pipe, and a motor is fixedly connected to the bottom of the tank body. The output end of the motor is fixedly connected with a supporting rod, a limiting groove is formed in the supporting rod, the interior of the supporting rod is slidably connected with a first supporting plate, one side of the first supporting plate is rotatably connected with a second supporting plate, and limiting assemblies are arranged on the two sides of the first supporting plate and the two sides of the second supporting plate. According to the emulsion extracting and separating device, the effect of cleaning the inner wall of the tank body is achieved through the cooperation of the annular water pipe, the nozzle, the motor, the supporting rod and the scraping plate, the problems that after emulsion is contained in the tank body for a long time, the interior of the tank body needs to be cleaned by an operator inconveniently, the labor intensity of the operator is increased, and the convenience of the emulsion extracting and separating device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsion extraction, in particular to an emulsion extraction and separation device. Background Art

[0002] An emulsion is a dispersed system consisting of two immiscible liquids, one of which is suspended in the other in the form of tiny droplets. In this case, the design of the extraction separation device can be used to effectively separate the two liquids so that they exist in pure form in the final product.

[0003] After searching, the publication number CN214436702U discloses a purified emulsion extraction and separation device for polypeptides, including an extraction box, one end of the extraction box is embedded with a control switch, a placement box cover is placed on the top of the extraction box, a water storage bin is fixedly installed on the other end of the extraction box, an extraction pump is installed at a position on the top of the extraction box corresponding to one side of the placement box cover, the water outlet end of the extraction pump is connected to a liquid outlet pipe, and a hydraulic pump is installed at a position on the top of the extraction box corresponding to one side of the extraction pump. The utility model has a scientific and reasonable structure and is safe and convenient to use. Through the set branch extraction mechanism, the emulsion can be extracted in layers, which is convenient and convenient to extract the emulsion in layers, and there is no need to manually adjust the extraction position, which increases the convenience of extracting the emulsion in layers. Through the set water bath insulation mechanism, the emulsion placement tank can be water bathed to prevent the emulsion from failing due to temperature reduction when the emulsion is placed in the emulsion placement tank. However, this patent only solves the problem that the emulsion can be extracted in layers by setting up a branch extraction mechanism, which is convenient for the layered extraction of the emulsion without manual adjustment of the extraction position, thereby increasing the convenience of layered extraction of the emulsion. It does not solve the problem that after the emulsion has been in the tank for a long time, it is inconvenient for the operator to clean the inside of the tank, which increases the labor intensity of the operator and affects the convenience of the emulsion extraction and separation device. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an emulsion extraction and separation device, which aims to improve the problem that after the emulsion has been in the tank for a long time, it is inconvenient for the operator to clean the inside of the tank, which increases the labor intensity of the operator and affects the convenience of the emulsion extraction and separation device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an emulsion extraction and separation device, comprising a tank body, an annular water pipe is fixedly connected inside the tank body, a nozzle is fixedly connected to the outer wall of the annular water pipe, a water inlet is arranged on the outer wall of the annular water pipe, a motor is fixedly connected to the bottom of the tank body, a support rod is fixedly connected to the output end of the motor, a limiting groove is arranged inside the support rod, a first support plate is slidably connected inside the support rod, a second support plate is rotatably connected to one side of the first support plate, limiting assemblies are arranged on both sides of the first support plate and the second support plate, a scraper is fixedly connected to one side of the first support plate and the second support plate, a telescopic rod is arranged inside the support rod, a spring is sleeved on the outer wall of the telescopic rod, one end of the telescopic rod and the spring are fixedly connected to the other side of the first support plate, the other end of the telescopic rod and the spring are fixedly connected to the inside of the support rod, and one side of the scraper is attached to the inner wall of the tank body.

[0006] Through the above technical solution, the effect of automatically cleaning the inner wall of the tank is achieved, and the scraper is connected to the first support plate and the second support plate through the hinge, so that the scraper will not be completely tilted and not fit the inner wall of the tank.

[0007] As a further description of the above technical solution:

[0008] The limiting assembly comprises a limiting block, one side of the limiting block is fixedly connected to one side of the first supporting plate, and the outer wall of the limiting block is slidably connected to the inside of the limiting groove.

[0009] Through the above technical solution, the effect of limiting the position of the first support plate and the second support plate inside the support rod is achieved.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the tank is fixedly connected with a box body, and a top cover is arranged on the top of the box body.

[0012] Through the above technical solution, the effect of sealing the box body is achieved.

[0013] As a further description of the above technical solution:

[0014] A water pump 1 is fixedly connected to the top of the top cover, and an input end of the water pump 1 is fixedly connected to the inside of the top cover.

[0015] Through the above technical solution, the effect of pumping the cleaning water inside the tank into the box body through an input end of the water pump is achieved.

[0016] As a further description of the above technical solution:

[0017] An output end of the water pump is fixedly connected with a return water pipe, and one end of the return water pipe is fixedly connected to the outer wall of the annular water pipe.

[0018] Through the above technical solution, the effect of returning the water through the return pipe into the annular water pipe after filtering through the box is achieved.

[0019] As a further description of the above technical solution:

[0020] A slide groove is provided inside the box body, a frame is arranged inside the box body, a filter screen is fixedly connected to one side of the frame, and an outer wall of the frame is slidably connected to the inside of the slide groove.

[0021] Through the above technical solution, the effect of limiting and fixing the filter screen is achieved.

[0022] As a further description of the above technical solution:

[0023] An extraction pipe is fixedly connected inside the tank body, and an electromagnetic valve is fixedly connected inside the extraction pipe.

[0024] Through the above technical solution, the effect of extracting emulsions from different positions is achieved.

[0025] As a further description of the above technical solution:

[0026] One end of the extraction pipe is fixedly connected to a water pump 2, an input end of the water pump 2 is fixedly connected to one end of the extraction pipe, and an output end of the water pump 2 is fixedly connected to a liquid outlet pipe.

[0027] Through the above technical solution, the effect of automatically extracting emulsion is achieved.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the utility model, firstly, external cleaning water is connected through the water inlet and sprayed on the inner wall of the tank through the nozzle on the annular water pipe. Then, the output end of the motor drives the internal scraper through the support rod to clean the inner wall of the tank, thereby achieving the effect of cleaning the inner wall of the tank. It solves the problem that after the emulsion has been in the tank for a long time, it is inconvenient for the operator to clean the inside of the tank, which increases the labor intensity of the operator. At the same time, the scraper inside the tank is usually an integrated structure. When one of the parts is squeezed, the entire scraper is tilted, resulting in the inability to fit the inner wall of the tank, affecting the convenience of the emulsion extraction and separation device, thereby improving the convenience of the emulsion extraction and separation device.

[0030] 2. In the utility model, the cleaning water inside the tank body is pumped into the box body through the input end of the water pump through the box body for filtration, and then returned to the annular water pipe through the return pipe through the output end of the water pump, thereby achieving the effect of circulating the cleaning water during cleaning, solving the problem that the cleaning water cannot be recycled during the cleaning process and is directly discharged after cleaning, causing a waste of water resources and affecting the practicality of the emulsion extraction and separation device, thereby improving the practicality of the emulsion extraction and separation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a three-dimensional diagram of an emulsion extraction and separation device proposed by the utility model;

[0032] Figure 2 This is a schematic diagram of the internal structure of a tank of an emulsion extraction and separation device proposed by the utility model;

[0033] Figure 3 This is a schematic diagram of the support plate structure of an emulsion extraction and separation device proposed by the utility model;

[0034] Figure 4 This is a schematic diagram of the framework structure of an emulsion extraction and separation device proposed by the utility model.

[0035] Legend:

[0036] 1. Tank body; 2. Annular water pipe; 3. Nozzle; 4. Water inlet; 5. Motor; 6. Support rod; 7. Limiting groove; 8. First support plate; 9. Limiting block; 10. Scraper; 11. Second support plate; 12. Telescopic rod; 13. Spring; 14. Box body; 15. Top cover; 16. Water pump 1; 17. Return pipe; 18. Slide; 19. Frame; 20. Filter screen; 21. Extraction pipe; 22. Solenoid valve; 23. Water pump 2; 24. Liquid outlet pipe. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Reference Figure 1-3, the utility model provides an embodiment: an emulsion extraction and separation device, including a tank body 1, an annular water pipe 2 is fixedly connected inside the tank body 1, a nozzle 3 is fixedly connected to the outer wall of the annular water pipe 2, a water inlet 4 is arranged on the outer wall of the annular water pipe 2, a motor 5 is fixedly connected to the bottom of the tank body 1, a support rod 6 is fixedly connected to the output end of the motor 5, a limiting groove 7 is arranged inside the support rod 6, a first support plate 8 is slidably connected inside the support rod 6, a second support plate 11 is rotatably connected to one side of the first support plate 8, limiting components are arranged on both sides of the first support plate 8 and the second support plate 11, and a scraper 10 is fixedly connected to one side of the first support plate 8 and the second support plate 11;

[0039] Specifically, in the process of cleaning the tank body 1, it is first necessary to open the top cover of the tank body 1, and then install the support rod 6 on the output end of the motor 5. The support rod 6 and the motor 5 are installed by fastening bolts. The water inlet 4 is connected to an external water source to introduce cleaning water. The cleaning water is evenly sprayed on the inner wall of the tank body 1 through the nozzle 3 on the annular water pipe 2, so as to preliminarily rinse off the impurities attached to the surface. In order to clean the inner wall of the tank body 1 more thoroughly, we use the power of the motor 5. The output end of the motor 5 is connected to the support rod 6. The support rod The other end of 6 is connected to the internal scraper 10. Driven by the motor 5, the support rod 6 starts to rotate, and the scraper 10 also moves back and forth on the inner wall of the tank body 1 to carefully clean the inner wall. This cleaning method makes full use of the combination of water spray and scraper 10, which can not only remove surface impurities through the flushing effect of water, but also thoroughly clean the inner wall of the tank body 1 with the help of the friction of the scraper 10. When the cleaning is completed, the support rod 6 and the motor 5 can be removed to prevent the support rod 6 and the scraper 10 from polluting the emulsion inside the tank body 1.

[0040] Reference Figure 3 A telescopic rod 12 is arranged inside the support rod 6, and a spring 13 is sleeved on the outer wall of the telescopic rod 12. One end of the telescopic rod 12 and the spring 13 are fixedly connected to the other side of the first support plate 8, and the other ends of the telescopic rod 12 and the spring 13 are fixedly connected to the inside of the support rod 6. One side of the scraper 10 is attached to the inner wall of the tank body 1. The limiting assembly includes a limiting block 9, one side of the limiting block 9 is fixedly connected to one side of the first support plate 8, and the outer wall of the limiting block 9 is slidably connected to the inside of the limiting groove 7;

[0041] Specifically, the scraper 10 is made of a flexible silicone material, which has good elasticity and recovery, and can adapt to the shape and protrusions of the inner wall of the tank body 1. Through the cooperation and connection of multiple first support plates 8 and second support plates 11, the scraper 10 can be limited inside the support rod 6 to maintain a stable cleaning posture. A spring 13 is installed between each first support plate 8 and the second support plate 11. These springs generate tension support on one side of the scraper 10. When the scraper 10 is subjected to pressure or stuck, due to the flexible material characteristics of the scraper 10, it can adapt to this pressure by rotating between the first support plate 8 and the second support plate 11 without causing the entire scraper 10 to tilt. This design can effectively prevent the scraper 10 from being damaged due to protrusions or jamming during the cleaning process, thereby ensuring the cleaning efficiency. In addition, the function of the limit block 9 is to limit the movement of the scraper 10 inside the support rod 6, so that the scraper 10 always maintains a stable posture, and at the same time avoid unnecessary displacement or vibration of the scraper 10 during the cleaning process. This design can improve the stability and efficiency of cleaning, so that the cleaning inside the tank body 1 is more thorough and uniform.

[0042] Reference Figure 2 and Figure 4 The outer wall of the tank body 1 is fixedly connected with a box body 14, a top cover 15 is arranged on the top of the box body 14, a water pump 16 is fixedly connected to the top of the top cover 15, the input end of the water pump 16 is fixedly connected to the inside of the top cover 15, the output end of the water pump 16 is fixedly connected to a return pipe 17, one end of the return pipe 17 is fixedly connected to the outer wall of the annular water pipe 2, a chute 18 is opened inside the box body 14, a frame 19 is arranged inside the box body 14, a filter screen 20 is fixedly connected to one side of the frame 19, and the outer wall of the frame 19 is slidably connected to the inside of the chute 18;

[0043] Specifically, when it is necessary to clean the inside of the tank body 1 multiple times, we no longer need to continuously spray cleaning water. Instead, we can pump the cleaning water inside the tank body 1 into the box body 14 through the input end of the water pump 16. A filter 20 is provided inside. When the cleaning water is pumped into the box body 14, the filter 20 will play its role and filter the water to remove impurities and particulate matter. The importance of the filter 20 is self-evident. It can not only ensure the purity of the clean water, but also extend the service life of the water pump 16. The filtered cleaning water will pass through the water pump 16. The output end of 16 passes through a special pipe, the return pipe 17, and is connected to the annular water pipe 2 again. Then, the water is sprayed out from the nozzle 3 to clean the inside of the tank body 1 again. This design not only improves the cleaning efficiency, but also makes the entire cleaning process more uniform and thorough. It is worth mentioning that the filter 20 can be easily cleaned or replaced. Only by opening the top cover 15 and pulling out the frame 19, the filter 20 can be easily cleaned or replaced. This design greatly reduces the maintenance cost and time, making the entire cleaning process more convenient and efficient.

[0044] Reference Figure 2 The tank body 1 is fixedly connected with an extraction pipe 21, the extraction pipe 21 is fixedly connected with an electromagnetic valve 22, one end of the extraction pipe 21 is fixedly connected with a water pump 23, the input end of the water pump 23 is fixedly connected to one end of the extraction pipe 21, and the output end of the water pump 23 is fixedly connected with a liquid outlet pipe 24;

[0045] Specifically, in order to accurately and effectively extract each layer of emulsion to meet different production needs, adjustable extraction tubes 21 are carefully designed and installed at different depths of the tank body 1. The positions of these extraction tubes 21 can be flexibly adjusted according to the number of layers of emulsion actually precipitated, ensuring that the emulsion layer to be extracted can be accurately reached. When it is necessary to extract the top layer of emulsion, first open the solenoid valve 22 located at the extraction tube 21 of this layer. The solenoid valve 22 is a key component for controlling the on-off of the fluid. Its opening allows the emulsion layer to be connected to the extraction system. Subsequently, the water pump 23 starts to start running, and its input end continuously extracts the top layer of emulsion through the accurately positioned extraction tube 21. The water pump 23, with its efficient and stable pumping capacity, further transports the extracted emulsion to the subsequent production process through the liquid outlet pipe 24 connected to the output end.

[0046] Working principle: When the emulsion extraction and separation device is used, first when separating the emulsion, the emulsion is precipitated and layered inside the tank body 1, and then gradually extracted through the extraction tubes 21 inserted into different positions inside the tank body 1, and when the top layer is extracted, the solenoid valve 22 at the top extraction tube 21 is opened, and then the input end of the water pump 23 extracts the emulsion through the extraction tube 21, and the output end of the water pump 23 is transported to the next production process through the liquid outlet pipe 24. When it is necessary to clean the inside of the tank body 1, the water inlet 4 is connected to the external cleaning water, which is sprayed on the inner wall of the tank body 1 through the nozzle 3 on the annular water pipe 2, and then the output end of the motor 5 drives the support rod 6 to rotate, and the support rod 6 drives the internal scraper 10 to clean the inner wall of the tank body 1. The scraper 10 is made of flexible silicone material, and is connected through the cooperation of multiple first support plates 8 and the second support plate 11 and is limited inside the support rod 6 by the limit block 9. , each first support plate 8 and one side of the second support plate 11 are supported by the tension of the spring 13. Since the scraper 10 is made of flexible material, when a whole scraper 10 has a spring 13 column or the scraper 10 is received on the inner wall of the tank body 1 with a protrusion, the first support plate 8 and the second support plate 11 can be rotated to only deform the scraper 10 at this position, thereby preventing the entire scraper 10 from tilting and affecting the cleaning efficiency. When the inside of the tank body 1 needs to be cleaned multiple times, there is no need to continuously spray cleaning water. The cleaning water inside the tank body 1 only needs to be pumped into the tank body 14 through the box body 14 through the input end of the water pump 16, filtered through the filter screen 20 in the box body 14, and then connected to the annular water pipe 2 through the return pipe 17 through the output end of the water pump 16 and then sprayed from the nozzle 3. The filter screen 20 can be cleaned or replaced by opening the top cover 15 and pulling out the frame 19.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An emulsion extraction and separation device, comprising a tank (1), characterized in that: An annular water pipe (2) is fixedly connected to the inside of the tank body (1), a nozzle (3) is fixedly connected to the outer wall of the annular water pipe (2), a water inlet (4) is arranged on the outer wall of the annular water pipe (2), a motor (5) is fixedly connected to the bottom of the tank body (1), a support rod (6) is fixedly connected to the output end of the motor (5), a limiting groove (7) is provided inside the support rod (6), a first support plate (8) is slidably connected to the inside of the support rod (6), a second support plate (11) is rotatably connected to one side of the first support plate (8), and the first support plate (8) Limiting components are arranged on both sides of the second support plate (11); a scraper (10) is fixedly connected to one side of the first support plate (8) and the second support plate (11); a telescopic rod (12) is arranged inside the support rod (6); a spring (13) is sleeved on the outer wall of the telescopic rod (12); one end of the telescopic rod (12) and the spring (13) are fixedly connected to the other side of the first support plate (8); the other ends of the telescopic rod (12) and the spring (13) are fixedly connected to the inside of the support rod (6); and one side of the scraper (10) is attached to the inner wall of the tank body (1).

2. An emulsion extraction and separation device according to claim 1, characterized in that: The limiting assembly comprises a limiting block (9), one side of the limiting block (9) is fixedly connected to one side of the first support plate (8), and the outer wall of the limiting block (9) is slidably connected to the inside of the limiting groove (7).

3. An emulsion extraction and separation device according to claim 1, characterized in that: The outer wall of the tank body (1) is fixedly connected to a box body (14), and a top cover (15) is provided on the top of the box body (14).

4. An emulsion extraction and separation device according to claim 3, characterized in that: A water pump 1 (16) is fixedly connected to the top of the top cover (15), and an input end of the water pump 1 (16) is fixedly connected to the inside of the top cover (15).

5. An emulsion extraction and separation device according to claim 4, characterized in that: The output end of the water pump (16) is fixedly connected to a return pipe (17), and one end of the return pipe (17) is fixedly connected to the outer wall of the annular water pipe (2).

6. An emulsion extraction and separation device according to claim 3, characterized in that: A slide groove (18) is provided inside the box body (14), a frame (19) is provided inside the box body (14), a filter screen (20) is fixedly connected to one side of the frame (19), and an outer wall of the frame (19) is slidably connected to the inside of the slide groove (18).

7. The emulsion extraction and separation device according to claim 1, characterized in that: An extraction pipe (21) is fixedly connected to the interior of the tank body (1), and an electromagnetic valve (22) is fixedly connected to the interior of the extraction pipe (21).

8. An emulsion extraction and separation device according to claim 7, characterized in that: One end of the extraction pipe (21) is fixedly connected to a second water pump (23); the input end of the second water pump (23) is fixedly connected to one end of the extraction pipe (21); and the output end of the second water pump (23) is fixedly connected to a liquid outlet pipe (24).

Citation Information

Patent Citations

  • Polypeptide purified emulsion extraction and separation device

    CN214436702U