Filtering device suitable for high-viscosity jam

By designing a filter device including filter box, filter frame, guide rod, slider, spring, telescopic rod, pressure roller and cleaning board, the problem of difficulty in achieving dynamic filtration of jam is solved, and efficient filtration and automatic filtration of jam is achieved Cleaning improves processing efficiency.

CN222468282UActive Publication Date: 2025-02-14JIA SHUN FOOD (YANTAI) CO LTD
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Patent Information

Application Number
CN202323520416.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-02-14
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

In the prior art, jam is difficult to achieve dynamic filtration, resulting in jam being easily accumulated in the filter box, affecting the filtration efficiency, and unable to automatically clean the filter box, further reducing efficiency.

Method used

A filter device including a filter box, a filter frame, a guide rod, a slider, a spring, a telescopic rod, a pressing roller and a cleaning board is designed. Through the cooperation of the guide rod and slider, the filter frame can move up and down in the filter box to achieve dynamic filtration; the pressure roller is used to squeeze the jam to make it fall quickly; the cleaning board is used to rotate and scratch the jam to prevent it from being excessive accumulation.

Benefits of technology

Dynamic filtration of jam is achieved, filtration efficiency is improved, and manual intervention is reduced through automatic cleaning function, improving overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food processing, in particular to a filtering device suitable for high-viscosity jam, which comprises a filtering box and a filtering frame, a controller, a telescopic rod, a guide seat, a first support and a second support are respectively and fixedly mounted on the filtering box, a guide rod is fixedly mounted on the guide seat, sliding blocks are sleeved on the guide rod in a sliding manner, the filtering frame is arranged between the two sliding blocks, and the telescopic rod is fixedly mounted on the filtering frame. A spring is welded between the sliding block and the guide base, a supporting plate is fixedly installed on the sliding block, and the output end of the telescopic rod is fixedly connected with a pressure applying plate used for applying pressure to the supporting plate. According to the jam filter, the guide rods are arranged on the filter box, so that the filter frame and the two sliding blocks can slide on the guide rods, and jam can be dynamically filtered; the jam in the filter frame can be extruded through the pressure applying roller, so that the jam deposited in the filter frame can quickly fall down, and then the jam attached to the filter frame can be scratched through the cleaning plate during rotation, so that the jam filtering efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a filtering device suitable for high-viscosity jam. Background Art

[0002] During the production and processing of jam, filtering equipment is used to filter it so that there will be no large fruit particles in the jam. Currently, most filtering equipment directly filters the jam through a filter screen or a filter frame. The filter frame can intercept large fruit particles, and the filtered jam is processed in the next step. The jam has a high sugar content, which makes it sticky. The filter frame in the filtering equipment is difficult to dynamically filter the jam, which makes it easy for the jam to accumulate in the filter frame and difficult to fall. After the filter frame has completely intercepted the large fruit particles, the large fruit particles in the filter frame need to be taken out and processed again through crushing equipment or rolling equipment. Because the jam itself has a high viscosity, it is easy to adhere to the filter frame, which requires a scraper to remove the sticky jam, but the filter frame cannot be automatically cleaned on the filtering equipment, which affects the efficiency of jam filtration. Utility Model Content

[0003] The utility model aims to solve the problem that it is difficult to realize dynamic filtration of jam in the prior art, and proposes a filtering device suitable for high-viscosity jam.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A filtering device suitable for high-viscosity jam comprises a filter box and a filter frame, wherein a controller, a telescopic rod, a guide seat, a first bracket and a second bracket are respectively fixedly mounted on the filter box, a guide rod is fixedly mounted on the guide seat, and a slider is slidably sleeved on the guide rod, the filter frame is arranged between the two sliders, a spring is welded between the slider and the guide seat, a support plate is fixedly mounted on the slider, and a pressure plate for applying pressure to the support plate is fixedly connected to the output end of the telescopic rod, a pressure roller for squeezing jam in the filter frame is connected to the first bracket via a first connector, and a cleaning plate for cleaning the filter frame is connected to the second bracket via a second connector.

[0006] Preferably, the guide rods are vertically arranged at both sides of the filter box, and the springs are vertically welded to the lower ends of the slide blocks extending outside the guide rods.

[0007] Preferably, the connecting member 1 includes a motor 1 fixedly mounted on a bracket 1, and a rotating shaft 1 is fixedly connected to the output end of the motor 1, a traction plate 1 is integrally connected to the rotating shaft 1, and a hydraulic cylinder 1 is fixedly mounted on the traction plate 1, a sealing cover 1 corresponding to the filter frame is fixedly mounted on the hydraulic cylinder 1, and the pressure roller is arranged on the output end of the hydraulic cylinder 1.

[0008] Preferably, the bracket 1 is horizontally arranged at the left side of the filter box, and the rotating shaft 1 is vertically arranged.

[0009] Preferably, the second connecting member includes a second motor fixedly mounted on a second bracket, and the output end of the second motor is fixedly connected to a second rotating shaft, a second traction plate is integrally connected to the second rotating shaft, and a second hydraulic cylinder is fixedly mounted on the second traction plate, and the output end of the second hydraulic cylinder is fixedly connected to a sealing cover second corresponding to the filter frame, a third motor is fixedly mounted in the second sealing cover, and the output end of the third motor is fixedly connected to a driving rod, and the cleaning plate is arranged on the driving rod.

[0010] Preferably, the second bracket is horizontally arranged at the right side of the filter box, the second rotating shaft and the driving rod are both vertically arranged, and the six cleaning plates are circumferentially distributed on the driving rod.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The utility model provides a guide rod on the filter box so that the filter frame and two sliders can slide on the guide rod, and then the filter frame moves up and down in the filter box through the intermittent extension of the output end of the telescopic rod, thereby realizing dynamic filtration of the jam.

[0013] 2. The utility model can squeeze the jam in the filter frame through the pressure roller, so that the jam precipitated in the filter frame can fall quickly, and then the cleaning plate can scratch the jam attached to the filter frame during rotation, thereby preventing excessive accumulation of jam and improving the efficiency of jam filtering. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a filtering device suitable for high-viscosity jam proposed by the utility model;

[0015] Figure 2 This is a bottom view of a filtering device suitable for high-viscosity jam proposed by the utility model;

[0016] Figure 3 This is a top view of a filtering device suitable for high-viscosity jam proposed by the utility model;

[0017] Figure 4 The utility model discloses a cross-sectional view of a filter box of a filtering device suitable for high-viscosity jam.

[0018] In the figure: 1, filter box; 2, motor one; 3, motor two; 4, telescopic rod; 5, guide seat; 6, guide rod; 7, slider; 8, spring; 9, filter frame; 10, rotating shaft one; 11, traction plate one; 12, hydraulic cylinder one; 13, sealing cover one; 14, pressure roller; 15, rotating shaft two; 16, traction plate two; 17, hydraulic cylinder two; 18, sealing cover two; 19, motor three; 20, driving rod; 21, cleaning plate; 22, support plate; 23, pressure plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 4 A filtering device suitable for high-viscosity jam comprises a filter box 1 and a filter frame 9, wherein a controller, a telescopic rod 4, a guide seat 5, a bracket 1 and a bracket 2 are fixedly mounted on the filter box 1;

[0021] A guide rod 6 is fixedly mounted on the guide seat 5, and a slider 7 is slidably sleeved on the guide rod 6. The filter frame 9 is arranged between the two sliders 7. A spring 8 is welded between the slider 7 and the guide seat 5. The guide rod 6 is vertically arranged at both sides of the filter box 1, and the spring 8 is vertically welded to the slider 7 and extends to the lower end position outside the guide rod 6. The spring 8 resets the slider 7, and the guide rod 6 guides the slider 7, so that the slider 7 can smoothly pull the filter frame 9 when moving.

[0022] A support plate 22 is fixedly mounted on the slider 7, and a pressure plate 23 for applying pressure to the support plate 22 is fixedly connected to the output end of the telescopic rod 4. The filter frame 9 is moved up and down in the filter box 1 by intermittent extension and retraction of the output end of the telescopic rod 4, so that the filter frame 9 can dynamically filter the jam, thereby accelerating the jam filtering speed;

[0023] The bracket 1 is connected to a pressure roller 14 for squeezing the jam in the filter frame 9 through a connecting piece 1;

[0024] The connecting member 1 includes a motor 2 fixedly mounted on the bracket 1, and the output end of the motor 2 is fixedly connected to a rotating shaft 10, a traction plate 11 is integrally connected to the rotating shaft 10, and a hydraulic cylinder 12 is fixedly mounted on the traction plate 11, and a sealing cover 13 corresponding to the filter frame 9 is fixedly mounted on the hydraulic cylinder 12, and the output end of the motor 2 can drive the traction plate 11 and the pressure roller 14 to move to a position above the filter box 1;

[0025] The pressure roller 14 is arranged on the output end of the hydraulic cylinder 12, the bracket 1 is horizontally arranged on the left side of the filter box 1, and the rotating shaft 10 is vertically arranged. The pressure roller 14 is driven downward by the output end of the hydraulic cylinder 12 to squeeze the jam accumulated in the filter frame 9, so that the pressure roller 14 can crush the large-volume fruit particles in the filter frame 9;

[0026] The second bracket is connected to a cleaning plate 21 for cleaning the filter frame 9 via a second connector;

[0027] The second connecting member includes a second motor 3 fixedly mounted on the second bracket, and the output end of the second motor 3 is fixedly connected to a second rotating shaft 15, a second traction plate 16 is integrally connected to the second rotating shaft 15, and a second hydraulic cylinder 17 is fixedly mounted on the second traction plate 16, and the output end of the second hydraulic cylinder 17 is fixedly connected to a second sealing cover 18 corresponding to the filter frame 9, a third motor 19 is fixedly mounted in the second sealing cover 18, and the output end of the third motor 19 is fixedly connected to a driving rod 20;

[0028] The cleaning plate 21 is arranged on the driving rod 20, the bracket 2 is horizontally arranged on the right side of the filter box 1, the rotating shaft 2 15 and the driving rod 20 are both arranged vertically, and the six cleaning plates 21 are circumferentially distributed on the driving rod 20, and the sealing cover 2 18 is driven to move to the upper position of the filter box 1 by the output end of the motor 2 3, and then the cleaning plate 21 is driven by the motor 3 19 to scrape the jam attached to the filter frame 9 during the rotation process, which can effectively prevent the jam from being excessively adhered to the filter frame 9, thereby effectively improving the efficiency of jam filtering;

[0029] It should be noted that the specific models and specifications of the controller, telescopic rod 4, motor 1 2, hydraulic cylinder 1 12, motor 2 3, hydraulic cylinder 2 17, and motor 3 19 need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it is not repeated here.

[0030] The functional principle of the utility model can be explained through the following operation modes:

[0031] Put the jam into the filter frame 9, and the jam is filtered by the filter frame 9 and falls into the filter box 1;

[0032] The output end of the telescopic rod 4 drives the pressure plate 23 to move up and down intermittently, so that the pressure plate 23 applies pressure to the support plate 22 when moving down, and the support plate 22 drives the slider 7 to slide on the guide rod 6 under the force, and the spring 8 is stressed. When the pressure plate 23 is disconnected from the support plate 22, the filter frame 9 is shaken upward in the filter box 1 under the action of the spring 8;

[0033] Repeat the above steps to achieve dynamic filtration of jam;

[0034] When there is a lot of jam sediment in the filter frame 9;

[0035] The telescopic rod 4 drives the pressure plate 23 back to the initial position;

[0036] The controller issues a command, and the output end shaft 10 of the motor 2 rotates, so that the shaft 10 drives the traction plate 11 to rotate to the position above the filter box 1;

[0037] When the output end of the hydraulic cylinder 12 moves downward, it can drive the sealing cover 13 to seal and press the filter frame 9, so that the filter frame 9 and the slider 7 stop moving when they move downward to a certain height. At the same time, the output end of the hydraulic cylinder 12 drives the pressure roller 14 to move downward to squeeze the jam in the filter frame 9, so that the jam can be discharged from the filter frame 9;

[0038] After the jam is squeezed, the controller controls the hydraulic cylinder 12 and the motor 2 to return to the initial position respectively;

[0039] The controller issues a command, and the output end of the motor 2 3 drives the rotating shaft 2 15 to rotate, so that the rotating shaft 2 15 drives the traction plate 2 16 to rotate to the position above the filter box 1;

[0040] The output end of the hydraulic cylinder 2 17 drives the sealing cover 2 18, the motor 3 19, the driving rod 20 and the cleaning plate 21 to move downward until the sealing cover 2 18 seals the filter frame 9 and applies pressure to the filter box 1. The output end of the motor 3 19 drives the driving rod 20 to rotate, so that the driving rod 20 drives the cleaning plate 21 to scrape the jam in the filter frame 9 during the rotation process.

[0041] After the filter frame 9 is scraped, the controller controls the motor 3 19 to turn off, the hydraulic cylinder 2 17 and the motor 2 3 return to the initial position, and then the jam is put into the filter box 1, and the above steps are repeated to filter the jam.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A filtering device suitable for high-viscosity jam, comprising a filter box (1) and a filter frame (9), characterized in that: The filter box (1) is respectively fixedly mounted with a controller, a telescopic rod (4), a guide seat (5), a first bracket and a second bracket; a guide rod (6) is fixedly mounted on the guide seat (5), and a sliding block (7) is slidably sleeved on the guide rod (6); the filter frame (9) is arranged between the two sliding blocks (7); a spring (8) is welded between the sliding block (7) and the guide seat (5); a support plate (22) is fixedly mounted on the sliding block (7); a pressure plate (23) for applying pressure to the support plate (22) is fixedly connected to the output end of the telescopic rod (4); a pressure roller (14) for squeezing jam in the filter frame (9) is connected to the first bracket via a connecting piece (1); and a cleaning plate (21) for cleaning the filter frame (9) is connected to the second bracket via a connecting piece (2).

2. A filtering device suitable for high-viscosity jam according to claim 1, characterized in that: The guide rods (6) are vertically arranged at positions on both sides of the filter box (1), and the springs (8) are vertically welded to the lower ends of the sliders (7) extending to the outside of the guide rods (6).

3. A filtering device suitable for high-viscosity jam according to claim 1, characterized in that: The connecting member 1 comprises a motor 1 (2) fixedly mounted on a bracket 1, and the output end of the motor 1 (2) is fixedly connected to a rotating shaft 1 (10), the rotating shaft 1 (10) is integrally connected to a traction plate 1 (11), and a hydraulic cylinder 1 (12) is fixedly mounted on the traction plate 1 (11), the hydraulic cylinder 1 (12) is fixedly mounted to a sealing cover 1 (13) corresponding to the filter frame (9), and the pressure roller (14) is arranged on the output end of the hydraulic cylinder 1 (12).

4. A filtering device suitable for high-viscosity jam according to claim 3, characterized in that: The bracket one is horizontally arranged at the left side of the filter box (1), and the rotating shaft one (10) is vertically arranged.

5. A filtering device suitable for high-viscosity jam according to claim 1, characterized in that: The second connecting member comprises a second motor (3) fixedly mounted on the second bracket, and the output end of the second motor (3) is fixedly connected to a second rotating shaft (15), the second rotating shaft (15) is integrally connected to a second traction plate (16), and the second traction plate (16) is fixedly mounted to a second hydraulic cylinder (17), the output end of the second hydraulic cylinder (17) is fixedly connected to a second sealing cover (18) corresponding to the filter frame (9), the second sealing cover (18) is fixedly mounted with a third motor (19), and the output end of the third motor (19) is fixedly connected to a driving rod (20), and the cleaning plate (21) is arranged on the driving rod (20).

6. A filtering device suitable for high-viscosity jam according to claim 5, characterized in that: The second bracket is horizontally arranged at the right side of the filter box (1), the second rotating shaft (15) and the driving rod (20) are both vertically arranged, and the six cleaning plates (21) are circumferentially distributed on the driving rod (20).