Rapid mixing device for manufacturing filtering composite material

By designing the discharge mechanism and shock absorption mechanism in the compounding device for composite material manufacturing, the problems of material loss and vibration are solved, and the material utilization rate is improved and the stability and service life of the device are extended.

CN222468756UActive Publication Date: 2025-02-14SICHUAN YUTONGDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421152308.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing mixing devices for composite materials manufacturing can easily cause material loss and vibration during the interval cutting process, which will affect the service life and efficiency of the device.

Method used

A rapid mixing device including a discharge mechanism and a shock absorbing mechanism is designed. The discharge mechanism drives the baffle to move through the electric telescopic tube to achieve uniform discharge and eliminate vibration through a combination of damper and spring.

Benefits of technology

It effectively reduces material losses, improves material utilization and production efficiency, while extending the service life of the device, and enhancing the stability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rapid mixing device for manufacturing a filtering composite material, and relates to the field of composite material manufacturing. The rapid mixing device for manufacturing the filtering composite material comprises an outer cylinder, a feeding port and a stirring mechanism used for rapidly mixing materials, the bottom of the outer cylinder is fixedly connected with a discharging mechanism used for discharging at a constant speed at intervals, the discharging mechanism comprises a discharging port and a baffle, the discharging port is formed in one side of the bottom of the outer cylinder, and the baffle is arranged on one side of the bottom of the outer cylinder. The baffle is arranged in the discharging port, the feeding ports are formed in the two sides of the top of the outer cylinder, and the stirring mechanism is fixedly connected with the center of the top of the outer cylinder. According to the rapid mixing device for manufacturing the filtering composite material, the discharging mechanism is arranged, an electric telescopic pipe in a cavity stretches out and draws back to drive a baffle in a discharging opening to move, when the baffle is attached to the top of the cavity and moves into the cavity, a mixed material falls into the next link from the discharging opening through a discharging pipe, and the situation that the material is attached to the surface of the baffle, and consequently partial loss of the material is caused is prevented; the material utilization rate is improved and the production cost is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of composite material manufacturing, and in particular to a rapid material mixing device for manufacturing filtering composite materials. Background Art

[0002] Composite materials are new materials that are made by optimizing and combining material components of different properties using advanced material preparation technology. Composite materials are a mixture. They have played a great role in many fields and replaced many traditional materials. Composite materials are divided into metal-metal composite materials, non-metal-metal composite materials, and non-metal-non-metal composite materials according to their composition. Full mixing and stirring of composite materials is an essential step in the manufacturing process.

[0003] Patent No. CN215428420U discloses a mixing device for manufacturing a filtering composite material. The mixing device for manufacturing a filtering composite material is provided with a stirring shaft connected to a first motor inside a mixing box, a first stirring blade and a second stirring blade are provided on the outer side of the stirring shaft, and a flip rod is connected to the bottom end of the stirring shaft, so that when the material in the mixing box is stirred, the stirring can be made more uniform, and the problem of uneven stirring of the material at the bottom can be avoided; an inner cavity is opened in a supporting base, and a blocking assembly is installed in the inner cavity, and a blocking plate of the blocking assembly blocks and seals the unloading port of the mixing box, and when the second motor drives the rotation, the unloading port is connected with the inner cavity, which not only facilitates the unloading after the mixing is completed, but also can be driven by the second motor to rotate after the unloading is completed, so as to realize uniformly spaced unloading to meet different unloading requirements, and finally cooperate with the clamping buffer mechanism at the top of the supporting base to improve the shock absorbing effect of the mixing box when the mixing box is working, thereby improving the service life of the overall device. However, some materials will accumulate on the surface of the component used for interval unloading during use, which may easily cause material loss and waste, and the setting of the shock-absorbing component cannot reduce the impact of the vibration generated by the operation of the device on the device, nor can it achieve the purpose of reducing the vibration transmitted from the outside of the device. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the present application provides a rapid mixing device for manufacturing a filtering composite material, which solves the problems mentioned in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present application is implemented through the following technical solutions: a rapid mixing device for manufacturing filtering composite materials, comprising an outer cylinder, a feed port for facilitating the pouring of materials into the device, and a stirring mechanism for quickly mixing the materials, the bottom of the outer cylinder is fixedly connected to a discharge mechanism for discharging materials at intervals and at a uniform speed, the discharge mechanism comprises a discharge port and a baffle, the discharge port is opened on one side of the bottom of the outer cylinder, the baffle is arranged inside the discharge port, the feed port is opened on both sides of the top of the outer cylinder, and the stirring mechanism is fixedly connected to the center of the top of the outer cylinder.

[0008] By adopting the above technical solution, the baffle can be used to prevent the mixed material from moving out of the mixing device from the discharge port, and the material attached to the surface of the baffle will be scraped off during the movement, thereby reducing material loss.

[0009] Preferably, the discharge mechanism also includes a cavity and an electric telescopic tube, the cavity is opened on the side of the discharge port, the inner wall of the cavity is slidingly connected to the surface of the baffle, the electric telescopic tube is fixedly connected to the right side of the inner wall of the cavity, and one end of the electric telescopic tube is fixedly connected to the right side of the baffle.

[0010] By adopting the above technical solution, the baffle can be stored in the cavity and the baffle can be driven to move regularly by the extension and retraction of the electric telescopic tube, so as to achieve the purpose of evenly spaced material discharge.

[0011] Preferably, the discharge mechanism further comprises a discharge pipe, the top of the discharge pipe is fixedly connected to one side of the bottom of the outer cylinder, and the inner wall of the discharge pipe is connected to the discharge port.

[0012] By adopting the above technical solution, a channel can be built between the material falling from the discharge port and the container for receiving the material using the discharge pipe, thereby preventing the material from falling outside the container and causing waste.

[0013] Preferably, a shock absorbing mechanism for reducing vibration is fixedly connected to the bottom of the outer cylinder, and the shock absorbing mechanism includes a damper and a bottom pad. The top of the damper is fixedly connected to one side of the bottom of the outer cylinder, the top of the bottom pad is fixedly connected to the bottom of the damper, and the bottom of the bottom pad is fixedly connected to a rubber pad for enhancing the friction between the device and the ground.

[0014] By adopting the above technical solution, the vibration transmitted from the ground to the mixing device can be reduced by the damper, and the friction between the mixing device and the ground can be enhanced by the rubber pad at the bottom of the base pad, thereby increasing the stability of the mixing device.

[0015] Preferably, the shock absorbing mechanism further comprises a spring, the bottom of the spring is fixedly connected to the top of the base pad, the top of the spring is fixedly connected to the top of the damper, and the spring is arranged outside the damper.

[0016] By adopting the above technical solution, the elastic force of the spring itself can be used to reduce the vibration for a second time, thereby avoiding damage to the device components caused by the vibration as much as possible and extending the service life of the device.

[0017] Preferably, the stirring mechanism includes a dustproof box and a motor, the bottom of the dustproof box is fixedly connected to the center of the top of the outer cylinder, the top of the motor is fixedly connected to the top of the dustproof box, the motor output shaft is fixedly connected to the stirring shaft, and the surface of the stirring shaft is fixedly connected to stirring blades for driving the material mixing.

[0018] By adopting the above technical solution, the dustproof box can be used to dissipate the heat of the motor when external air enters the dustproof box, while reducing the possibility of dust entering the inside of the motor and affecting the normal operation of the motor. The motor is a high-speed rotation type, and the rotation of the motor output shaft drives the stirring blades on the surface of the stirring shaft to rotate to quickly mix the materials, thereby reducing the mixing time and improving work efficiency.

[0019] Preferably, the stirring mechanism further comprises a scraper for dropping materials attached to the inner wall of the outer cylinder, the side surface of the scraper is fixedly connected to one end of the stirring blade, and the other side of the scraper is in contact with the inner wall of the outer cylinder.

[0020] By adopting the above technical solution, the scraper can be driven to rotate under the influence of the rotation of the stirring blade connected to the surface of the stirring shaft, preventing the material from adhering to the inner wall of the outer cylinder and falling without being affected by gravity, thereby reducing material loss.

[0021] Preferably, the stirring mechanism also includes a diamond-shaped brush for cleaning the material at the bottom and driving it to fall into the discharge port during the rotation process, the top of the diamond-shaped brush is fixedly connected to the bottom of the stirring shaft, and the two sides of the top of the diamond-shaped brush are fixedly connected to the bottom of the scraper.

[0022] By adopting the above technical solution, the diamond-shaped brush can be used to drive the material accumulated on the top of the baffle to be fully mixed, thereby preventing uneven mixing of some materials and affecting the production of new materials. The diamond-shaped structure itself can be used to drive the material to gradually shift toward the inner wall of the outer cylinder during rotation and accumulate at the top of the discharge port.

[0023] (III) Beneficial effects

[0024] The present application provides a rapid mixing device for manufacturing a filtering composite material. The device has the following beneficial effects:

[0025] 1. The rapid mixing device for manufacturing filtering composite materials is provided with a discharge mechanism. The electric telescopic tube in the cavity is extended and retracted to drive the baffle in the discharge port to move. When the baffle fits the top of the cavity and moves into the cavity, the mixed material falls from the discharge port through the discharge tube into the next link, preventing the material from being attached to the surface of the baffle and causing partial loss of the material, thereby improving the utilization rate of the material and reducing the production cost.

[0026] 2. The rapid mixing device for manufacturing filtering composite materials is provided with a shock absorbing mechanism. When the ground vibration is transmitted upward through the rubber pad and the bottom pad in sequence, the vibration is consumed and converted through the damper's own activity and the spring's own elastic force, thereby achieving the purpose of shock absorbing the mixing device, enhancing the friction between the mixing device and the ground, and ensuring the stability of the mixing device when it is placed. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0028] Figure 1 This is a schematic diagram of the structure of the application from the right side and from the top;

[0029] Figure 2 This is a schematic diagram of the appearance structure of this application when viewed from the left and upward;

[0030] Figure 3 This is an enlarged schematic diagram of the structure of Part A of this application;

[0031] Figure 4 This is a schematic diagram of the cross-sectional structure of the discharge mechanism of this application, viewed from the right and looking up;

[0032] Figure 5 This is an enlarged schematic diagram of the structure of Part B of this application;

[0033] Figure 6 This is a schematic diagram of the cross-section of the structure of the present application from the left side and top view.

[0034] In the figure: 1. outer cylinder; 2. feed port; 3. stirring mechanism; 301. dust box; 302. motor; 303. stirring shaft; 304. stirring blade; 305. scraper; 306. diamond brush; 4. discharge mechanism; 401. discharge port; 402. cavity; 403. electric telescopic tube; 404. baffle; 405. discharge tube; 5. shock absorbing mechanism; 501. damper; 502. bottom pad; 503. rubber pad; 504. spring. DETAILED DESCRIPTION

[0035] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0036] The present application is further described in detail below through drawings and examples.

[0037] Reference Figure 4 and Figure 5 The embodiment of the present application provides a rapid mixing device for manufacturing a filtering composite material, comprising an outer cylinder 1, a feed port 2 for facilitating the pouring of materials into the device, and a stirring mechanism 3 for rapidly mixing the materials. A discharge mechanism 4 for discharging materials at intervals and at a uniform speed is fixedly connected to the bottom of the outer cylinder 1. The discharge mechanism 4 comprises a discharge port 401 and a baffle 404. The discharge port 401 is opened at one side of the bottom of the outer cylinder 1, and the baffle 404 is arranged inside the discharge port 401. A cavity 402 is opened on the side of the discharge port 401. The inner wall of the cavity 402 is slidably connected to the surface of the baffle 404. The right side of the inner wall of the cavity 402 is fixedly connected to the outer cylinder 1. An electric telescopic tube 403 is fixedly connected, one end of the electric telescopic tube 403 is fixedly connected to the right side of the baffle 404, a discharge tube 405 is fixedly connected to one side of the bottom of the outer cylinder 1, the inner wall of the discharge tube 405 is connected to the discharge port 401, the feed port 2 is opened on both sides of the top of the outer cylinder 1, the stirring mechanism 3 is fixedly connected to the center of the top of the outer cylinder 1, the electric telescopic tube 403 in the cavity 402 is telescopic to drive the baffle 404 in the discharge port 401 to move, and when the baffle 404 fits the top of the cavity 402 and moves into the cavity 402, the mixed material falls from the discharge port 401 through the discharge tube 405 and enters the next link.

[0038] Reference Figure 2 and Figure 3In one aspect of the present embodiment, a shock absorbing mechanism 5 for reducing vibration is fixedly connected to the bottom of the outer cylinder 1, and the shock absorbing mechanism 5 includes a damper 501 and a bottom pad 502. The top of the damper 501 is fixedly connected to one side of the bottom of the outer cylinder 1, and the top of the bottom pad 502 is fixedly connected to the bottom of the damper 501. A rubber pad 503 for enhancing the friction between the device and the ground is fixedly connected to the bottom of the bottom pad 502. A spring 504 is fixedly connected to the top of the bottom pad 502, and the top of the spring 504 is fixedly connected to the top of the damper 501. The spring 504 is arranged on the outside of the damper 501. When the ground vibration is transmitted upward through the rubber pad 503 and the bottom pad 502 in sequence, the vibration is consumed and converted through the activity of the damper 501 itself and the elastic force of the spring 504 itself.

[0039] Reference Figure 1 and Figure 6 In one aspect of the present embodiment, the stirring mechanism 3 includes a dust box 301 and a motor 302. The bottom of the dust box 301 is fixedly connected to the center of the top of the outer cylinder 1. The top of the motor 302 is fixedly connected to the top of the dust box 301. The output shaft of the motor 302 is fixedly connected to a stirring shaft 303. The surface of the stirring shaft 303 is fixedly connected to a stirring blade 304 for driving the materials to mix and stir. One end of the stirring blade 304 is fixedly connected to a scraper 305 for hanging the materials attached to the inner wall of the outer cylinder 1. The side of the scraper 305 is fixedly connected to one end of the stirring blade 304, and the other side of the scraper 305 is in contact with the inner wall of the outer cylinder 1. The bottom of the mixing shaft 303 is fixedly connected to a diamond-shaped brush 306 for cleaning the material at the bottom and driving it to fall into the discharge port 401 during the rotation process. The top two sides of the diamond-shaped brush 306 are fixedly connected to the bottom of the scraper 305. The output shaft of the motor 302 in the dustproof box 301 rotates to drive the stirring shaft 303 to rotate. The rotation of the stirring shaft 303 drives the stirring blades 304 to rotate to stir the material. The rotation of the stirring blades 304 drives the scraper 305 to rotate to scrape off the material attached to the inner wall of the outer cylinder 1. The rotation of the stirring shaft 303 drives the diamond-shaped brush 306 to rotate to stir the material at the bottom of the outer cylinder 1.

[0040] All electrical equipment in this solution are powered by an external power supply.

[0041] Working principle: When in use, when the ground vibration is transmitted upward through the rubber pad 503 and the bottom pad 502 in turn, the vibration is consumed and converted through the activity of the damper 501 itself and the elastic force of the spring 504 itself, the output shaft of the motor 302 in the dustproof box 301 rotates to drive the stirring shaft 303 to rotate, the stirring shaft 303 rotates to drive the stirring blade 304 to rotate to stir the material, the stirring blade 304 rotates to drive the scraper 305 to rotate to scrape off the material attached to the inner wall of the outer cylinder 1, the stirring shaft 303 rotates to drive the diamond brush 306 to rotate to stir the material at the bottom of the outer cylinder 1, the electric telescopic tube 403 in the cavity 402 is telescopic to drive the baffle 404 in the discharge port 401 to move, and when the baffle 404 fits the top of the cavity 402 and moves into the cavity 402, the mixed material falls from the discharge port 401 through the discharge tube 405 and enters the next link.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A rapid mixing device for manufacturing a filtering composite material, comprising an outer cylinder (1), a feed port (2) for facilitating the pouring of materials into the device, and a stirring mechanism (3) for rapidly mixing the materials, characterized in that: A discharge mechanism (4) for discharging materials at intervals and at a uniform speed is fixedly connected to the bottom of the outer cylinder (1), and the discharge mechanism (4) comprises a discharge port (401) and a baffle (404). The discharge port (401) is opened at one side of the bottom of the outer cylinder (1), and the baffle (404) is arranged inside the discharge port (401). The feed port (2) is opened at both sides of the top of the outer cylinder (1), and the stirring mechanism (3) is fixedly connected to the center of the top of the outer cylinder (1).

2. A rapid material mixing device for manufacturing a filtering composite material according to claim 1, characterized in that: The discharge mechanism (4) further comprises a cavity (402) and an electric telescopic tube (403); the cavity (402) is opened on the side of the discharge port (401); the inner wall of the cavity (402) is slidably connected to the surface of the baffle (404); the electric telescopic tube (403) is fixedly connected to the right side of the inner wall of the cavity (402); and one end of the electric telescopic tube (403) is fixedly connected to the right side of the baffle (404).

3. A rapid mixing device for manufacturing a filtering composite material according to claim 2, characterized in that: The discharge mechanism (4) further comprises a discharge pipe (405), the top of which is fixedly connected to one side of the bottom of the outer cylinder (1), and the inner wall of which is connected to the discharge port (401).

4. The rapid mixing device for manufacturing a filtering composite material according to claim 1, characterized in that: A shock absorbing mechanism (5) for reducing vibration is fixedly connected to the bottom of the outer cylinder (1), and the shock absorbing mechanism (5) comprises a damper (501) and a bottom pad (502). The top of the damper (501) is fixedly connected to one side of the bottom of the outer cylinder (1), the top of the bottom pad (502) is fixedly connected to the bottom of the damper (501), and the bottom of the bottom pad (502) is fixedly connected to a rubber pad (503) for enhancing the friction between the device and the ground.

5. A rapid material mixing device for manufacturing a filtering composite material according to claim 4, characterized in that: The shock absorbing mechanism (5) further comprises a spring (504), the bottom of the spring (504) being fixedly connected to the top of the base pad (502), the top of the spring (504) being fixedly connected to the top of the damper (501), and the spring (504) being arranged outside the damper (501).

6. The rapid material mixing device for manufacturing a filtering composite material according to claim 1, characterized in that: The stirring mechanism (3) comprises a dustproof box (301) and a motor (302); the bottom of the dustproof box (301) is fixedly connected to the center of the top of the outer cylinder (1); the top of the motor (302) is fixedly connected to the top of the dustproof box (301); the output shaft of the motor (302) is fixedly connected to a stirring shaft (303); and the surface of the stirring shaft (303) is fixedly connected to a stirring blade (304) for driving the materials to mix and stir.

7. A rapid material mixing device for manufacturing a filtering composite material according to claim 6, characterized in that: The stirring mechanism (3) further comprises a scraper (305) for dropping material attached to the inner wall of the outer cylinder (1); the side of the scraper (305) is fixedly connected to one end of the stirring blade (304), and the other side of the scraper (305) is in contact with the inner wall of the outer cylinder (1).

8. A rapid material mixing device for manufacturing a filtering composite material according to claim 7, characterized in that: The stirring mechanism (3) further comprises a diamond-shaped brush (306) for cleaning the material at the bottom and driving it to fall into the discharge port (401) during the rotation process; the top of the diamond-shaped brush (306) is fixedly connected to the bottom of the stirring shaft (303); and both sides of the top of the diamond-shaped brush (306) are fixedly connected to the bottom of the scraper (305).

Citation Information

Patent Citations

  • Mixing device for manufacturing filtering composite material

    CN215428420U