Photocatalyst preparation device

By designing a stirring mechanism including a stirring shaft, agitation blade, a bracket rod and a curved plate, the problem of poor stirring effect of traditional photocatalyst preparation equipment is solved, more efficient mixing and homogenization effect is achieved, and the transmission structure is simplified .

CN222469065UActive Publication Date: 2025-02-14YULIN UNIV +1
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Patent Information

Application Number
CN202421157773.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Traditional photocatalyst preparation equipment has a small contact area during the stirring process, poor stirring effect, and inconvenient temperature adjustment.

Method used

A stirring mechanism including a stirring shaft, a stirring blade, a bracket rod and a curved plate is designed. The stirring shaft is driven by a motor, and the synchronous rotation of the homogenized shaft is achieved through the driving gear and the driven gear, which increases stirring and homogenization. efficiency.

Benefits of technology

The mixing uniformity of photocatalyst raw materials is improved, the transmission structure is simplified, the manufacturing cost is reduced, the transmission efficiency is improved, and the continuity and stability of the stirring process are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photocatalyst preparation device, which relates to the technical field of photocatalyst production, and comprises a tank body, a liquid delivery pipe, a feed pipe and a liquid outlet pipe, the top end of the tank body is connected with the liquid delivery pipe and the feed pipe, the top end of the feed pipe is hinged with an end cover, the bottom end of the tank body is communicated with the liquid outlet pipe, and the liquid outlet pipe is connected with the liquid delivery pipe. A stirring mechanism is arranged in the tank body; the stirring shaft can be driven by the motor to rotate in the tank body, the stirring shaft stirs base liquid and crystal powder in the tank body to be mixed through the stirring blades on the outer side of the stirring shaft, and the stirring shaft drives the arc-shaped plate to rotate in the tank body through the support rod. The mixing effect of base liquid and crystal powder in the tank body is better by stirring the base liquid and the crystal powder up and down, the motor drives the homogenizing shaft to rotate in the tank body through the driving gear and the driven gear, and the base liquid is fully scattered into small liquid drops, so that the base liquid is helped to fully wrap the crystal powder to form a photocatalyst solution.
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Description

Technical Field

[0001] The utility model relates to the technical field of photocatalyst production, in particular to a photocatalyst preparation device. Background Art

[0002] Photocatalyst, also known as photocatalyst or photocatalyst material, is a general term for a class of semiconductor materials with photocatalytic function. Among them, titanium dioxide (TiO2) is the most representative photocatalyst material. When the photocatalyst is exposed to light, it can absorb light energy and generate photogenerated electron-hole pairs. The photogenerated electrons are highly active and can participate in oxidation reactions, while the photogenerated holes play an important role in reduction reactions.

[0003] However, in the process of using, the traditional photocatalyst preparation equipment only uses a motor to drive a stirring shaft to rotate in the equipment, which has a poor stirring effect on the raw materials. During use, the contact area with the stirring structure is small. The photocatalyst needs to be heated during preparation, and it is inconvenient to adjust the temperature of the photocatalyst raw materials that need to be stirred at a specific temperature. Therefore, the utility model proposes a photocatalyst preparation device to solve the above problems. Utility Model Content

[0004] In view of the above problems, the utility model proposes a photocatalyst preparation device to solve the problem in the prior art that only a stirring shaft is driven by a motor to rotate in the equipment, the contact area with the stirring structure is small during use, and the stirring effect on the raw materials is poor.

[0005] In order to achieve the purpose of the utility model, the utility model is implemented through the following technical solutions:

[0006] A photocatalyst preparation device comprises a tank body, a liquid infusion pipe, a feed pipe and a liquid outlet pipe, wherein the top of the tank body is connected with the liquid infusion pipe and the feed pipe, the top of the feed pipe is hinged with an end cap, the bottom of the tank body is connected with the liquid outlet pipe, and a stirring mechanism is arranged inside the tank body;

[0007] The stirring mechanism includes a stirring shaft, stirring blades, a support rod and an arc plate. The stirring shaft is rotatably connected to the inside of the tank body, and multiple groups of stirring blades are fixedly connected to the outside of the stirring shaft. The bottom end of the stirring shaft is symmetrically fixedly connected to the support rod, and arc plates are symmetrically fixedly connected on both sides of the support rod with the stirring shaft as the center.

[0008] Furthermore, a homogenizing shaft is rotatably connected to one side of the top of the feed pipe, and the center of the homogenizing shaft is equidistant from the center of the support rod or the stirring shaft, and a rotating mechanism matching the homogenizing shaft and the stirring shaft is provided at the top of the tank body.

[0009] Furthermore, the rotating mechanism comprises a motor, the top of the tank body is fixedly connected with a fixing frame, the top of the fixing frame is equipped with a motor, and the output end of the motor is fixedly connected with the top end of the stirring shaft through a coupling.

[0010] Furthermore, the rotating mechanism also includes a driving gear and a driven gear, the top of the stirring shaft is fixedly connected with the driving gear, the top of the homogenizing shaft is fixedly connected with the driven gear, and the driven gear is meshed with the outer wall of the homogenizing shaft.

[0011] Furthermore, both the driving gear and the driven gear are cylindrical gears.

[0012] Furthermore, an outer side of the support rod is fixedly connected with an outer scraper, the top and bottom ends of the outer scraper are symmetrically provided with arc edges, and one side of the outer scraper is closely connected with the inner wall of the tank body.

[0013] Furthermore, a bottom scraper is fixedly connected to the bottom end of the support rod, the bottom end of the tank body is configured as a bucket-shaped structure, and the bottom end of the bottom scraper is closely connected to the inner wall of the bottom end of the tank body.

[0014] Furthermore, an electric heater is installed on the top of the feed pipe, and an electric heating rod is fixedly installed on the bottom end of the electric heater, and the length of the center of the electric heating rod is equal to the length of the center of the support rod or the center of the stirring shaft.

[0015] Furthermore, the bottom of the tank body is provided with supporting legs, and the supporting legs are arranged around the bottom of the tank body.

[0016] Furthermore, the infusion tube is arranged perpendicularly to the axis of the tank body.

[0017] The beneficial effects of the utility model are:

[0018] 1. The motor can drive the stirring shaft to rotate inside the tank body. The stirring shaft stirs the base liquid and crystal powder inside the tank body through the stirring blades on the outside to mix them. The stirring shaft drives the arc plate to rotate inside the tank body through the bracket rod, so as to stir the base liquid and crystal powder inside the tank body up and down to make their mixing effect better. The motor drives the homogenizing shaft to rotate inside the tank body through the driving gear and the driven gear, and fully breaks up the base liquid into small droplets, which helps the base liquid to fully wrap the crystal powder to form a photocatalyst solution.

[0019] 2. Since the center distances of the homogenizing shaft and the stirring shaft are equal, the two can produce similar mechanical effects when rotating, thereby helping to improve the mixing uniformity of the materials in the tank.

[0020] 3. The motor is directly connected to the stirring shaft through a coupling, which reduces the intermediate transmission components and simplifies the transmission structure, which not only reduces the manufacturing cost, but also improves the transmission efficiency and reduces the energy loss. The fixed frame fixes the motor on the top of the tank, which increases the stability. Even if there is a large vibration and impact during the stirring process, the motor can maintain stable operation, ensuring the continuity and stability of the stirring process.

[0021] 4. Due to the meshing relationship between the driving gear and the driven gear, when the stirring shaft rotates, the homogenizing shaft will also rotate synchronously. This synchronous drive ensures the coordination of the stirring and homogenizing processes, allowing the two to cooperate with each other and improve the overall stirring and homogenizing effect.

[0022] 5. As the support rod rotates, the outer scraper can move close to the inner wall of the tank, effectively scraping off the material attached to the tank wall and bringing it back into the mixing area, which ensures uniform mixing of the material in the tank and avoids the accumulation of materials on the tank wall, thereby improving the mixing efficiency. The arc design of the outer scraper can better adapt to the curvature of the tank, making the contact between the scraper and the tank wall closer, reducing the residual material on the tank wall. This helps to reduce waste and improve the utilization of materials.

[0023] 6. The bottom scraper can move close to the bottom inner wall of the tank as the support rod rotates, effectively scraping up the materials accumulated at the bottom of the tank and bringing them back into the mixing area, avoiding the residue of materials at the bottom. The bucket-shaped structure design of the tank allows the materials to gradually gather toward the center during the mixing process, which is convenient for discharge. When the mixing is completed, the materials will naturally flow to the center of the bucket-shaped structure. At this time, the rotation of the bottom scraper can further push the materials to the outlet, thereby optimizing the material discharge process.

[0024] 7. The center of the electric heating rod is equal to the center of the support rod or the stirring shaft, which ensures that the material in the feed pipe can be heated evenly, helps prevent local overheating or underheating of the material during the heating process, thereby ensuring the quality and performance of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the internal structure of the photocatalyst preparation device provided by the utility model;

[0026] Figure 2 A three-dimensional schematic diagram of a photocatalyst preparation device provided by the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the stirring mechanism in the photocatalyst preparation device provided by the utility model.

[0028] Among them: 1. tank body; 2. infusion tube; 3. feed pipe; 4. outlet pipe; 5. stirring shaft; 6. stirring blade; 7. support rod; 8. arc plate; 9. outer scraper; 10. bottom scraper; 11. fixing frame; 12. motor; 13. driving gear; 14. driven gear; 15. homogenizing shaft; 16. electric heater; 17. electric heating rod. DETAILED DESCRIPTION

[0029] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0030] according to Figure 1 , Figure 2 and Figure 3 As shown, this embodiment proposes a photocatalyst preparation device, including a tank body 1, a liquid infusion tube 2, a feed tube 3 and a liquid outlet tube 4. The bottom of the tank body 1 is provided with legs, which are arranged around the bottom of the tank body 1. One side of the top of the tank body 1 is connected with a liquid infusion tube 2, and the liquid infusion tube 2 is arranged vertically to the axial direction of the tank body 1. The top of the tank body 1 is connected with a feed tube 3, and the bottom of the tank body 1 is connected with a liquid outlet tube 4. The inside of the tank body 1 is provided with a stirring mechanism, and the top of the feed tube 3 is hinged with an end cap. The base liquid of the photocatalyst is transported into the inside of the tank body 1 through the liquid infusion tube 2, and the crystal powder required for the photocatalyst is transported into the inside of the tank body 1 through the feed tube 3. They are mixed evenly by the stirring mechanism, and then the mixed photocatalyst solution is transported out through the liquid outlet tube 4.

[0031] The stirring mechanism includes a stirring shaft 5, a stirring blade 6, a support rod 7 and an arc plate 8. A homogenizing shaft 15 is rotatably connected to one side of the top end of the feed pipe 3, and the center of the homogenizing shaft 15 is equal to the length of the center of the support rod 7 or the center of the stirring shaft 5. A rotating mechanism matching the homogenizing shaft 15 and the stirring shaft 5 is provided at the top end of the tank body 1, and the rotating mechanism includes a motor 12, a driving gear 13 and a driven gear 14.

[0032] The output end of the motor 12 is fixedly connected to the top of the stirring shaft 5 through a coupling, the top of the tank body 1 is rotatably connected to the stirring shaft 5, and multiple groups of stirring blades 6 are fixedly connected to the outside of the stirring shaft 5, the bottom of the stirring shaft 5 is symmetrically fixedly connected to a support rod 7, and arc plates 8 are symmetrically fixedly connected on both sides of the support rod 7 with the stirring shaft 5 as the center. The output end of the motor 12 is fixed together with the top of the stirring shaft 5, and the motor 12 can drive the stirring shaft 5 to rotate inside the tank body 1. The stirring shaft 5 stirs the base liquid and crystal powder inside the tank body 1 through the stirring blades 6 on its outside, and the stirring shaft 5 drives the arc plate 8 to rotate inside the tank body 1 through the support rod 7, so as to stir the base liquid and crystal powder inside the tank body 1 up and down to make their mixing effect better.

[0033] A fixing frame 11 is fixedly connected to the top of the tank body 1, and a motor 12 is installed on the top of the fixing frame 11. A driving gear 13 is fixedly connected to the top of the stirring shaft 5, and a driven gear 14 is fixedly connected to the top of the homogenizing shaft 15. The driven gear 14 is meshed with the outer wall of the homogenizing shaft 15. Both the driving gear 13 and the driven gear 14 are cylindrical gears. When the motor 12 drives the stirring shaft 5 to rotate, it will also drive the driving gear 13. The driving gear 13 and the driven gear 14 are meshed with each other, and the driven gear 14 is fixed to the top of the homogenizing shaft 15. Therefore, the motor 12 can also drive the homogenizing shaft 15 to rotate inside the tank body 1, and fully break up the base liquid into small droplets, which helps the base liquid to fully wrap the crystal powder to form a photocatalyst solution.

[0034] An outer scraper 9 is fixedly connected to the outer side of the bracket rod 7. The top and bottom ends of the outer scraper 9 are symmetrically provided with arc edges. One side of the outer scraper 9 is fitted and connected to the inner wall of the tank body 1. The bottom end of the bracket rod 7 is fixedly connected to the bottom scraper 10. The bottom end of the tank body 1 is set as a bucket-shaped structure. The bottom end of the bottom scraper 10 is fitted and connected to the inner wall of the bottom end of the tank body 1. The stirring shaft 5 can also drive the outer scraper 9 and the bottom scraper 10 to rotate inside the tank body 1 while rotating. The outer scraper 9 and the bottom scraper 10 are respectively fitted together with the inner wall of the tank body 1 and the inner wall of the bucket-shaped structure at the bottom thereof, so as to scrape off the residual material on the inner wall of the tank body 1 and the inner wall of the bucket-shaped structure at the bottom thereof, so as to avoid waste when discharging.

[0035] An electric heater 16 is installed on the top of the feed pipe 3, and an electric heating rod 17 is fixedly installed on the bottom of the electric heater 16. The length of the center of the electric heating rod 17 is equal to the center of the support rod 7 or the stirring shaft 5. The electric heater 16 can transmit electric energy to the inside of the electric heating rod 17, and the electric heating rod 17 can convert thermal energy into thermal energy to heat the base liquid and crystal powder mixture inside the tank body 1, so as to create a production environment with a specific temperature required for the photocatalyst.

[0036] In the photocatalyst preparation device, the output end of the motor 12 is fixed to the top of the stirring shaft 5, and the motor 12 can drive the stirring shaft 5 to rotate inside the tank body 1. The stirring shaft 5 stirs the base liquid and crystal powder inside the tank body 1 through the stirring blades 6 on the outside to mix them, and the stirring shaft 5 drives the arc plate 8 to rotate inside the tank body 1 through the support rod 7, so as to stir the base liquid and crystal powder inside the tank body 1 up and down to make their mixing effect better. When the motor 12 drives the stirring shaft 5 to rotate, it also drives the driving gear 13. The driving gear 13 and the driven gear 14 are meshed with each other, and the driven gear 14 is fixed to the top of the homogenizing shaft 15, so the motor 12 can also drive the homogenizing shaft 15 to rotate inside the tank body 1, and fully break up the base liquid into small droplets, which helps the base liquid to fully wrap the crystal powder to form a photocatalyst solution.

[0037] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A photocatalyst preparation device, characterized in that: The invention comprises a tank body (1), a liquid infusion pipe (2), a feed pipe (3) and a liquid outlet pipe (4); the top end of the tank body (1) is connected to the liquid infusion pipe (2) and the feed pipe (3); the top end of the feed pipe (3) is hingedly connected to an end cap; the bottom end of the tank body (1) is connected to the liquid outlet pipe (4); and a stirring mechanism is provided inside the tank body (1); The stirring mechanism comprises a stirring shaft (5), stirring blades (6), a support rod (7) and an arc plate (8); the stirring shaft is rotatably connected to the inside of the tank body (1); a plurality of groups of stirring blades (6) are fixedly connected to the outside of the stirring shaft (5); the bottom end of the stirring shaft (5) is symmetrically fixedly connected to the support rod (7); and the two sides of the support rod (7) are symmetrically fixedly connected to the arc plate (8) with the stirring shaft (5) as the center.

2. The device according to claim 1, characterized in that A homogenizing shaft (15) is rotatably connected to one side of the top end of the feed pipe (3), and the distance between the center of the homogenizing shaft (15) and the center of the support rod (7) or the stirring shaft (5) is equal. The top end of the tank body (1) is provided with a rotating mechanism matching the homogenizing shaft (15) and the stirring shaft (5).

3. The device according to claim 2, characterized in that The rotating mechanism comprises a motor (12); the top of the tank body (1) is fixedly connected to a fixing frame (11); the top of the fixing frame (11) is equipped with a motor (12); and the output end of the motor (12) is fixedly connected to the top end of the stirring shaft (5) via a coupling.

4. The device according to claim 3, characterized in that The rotating mechanism further comprises a driving gear (13) and a driven gear (14); the top end of the stirring shaft (5) is fixedly connected to the driving gear (13); the top end of the homogenizing shaft (15) is fixedly connected to the driven gear (14); the driven gear (14) and the outer wall of the homogenizing shaft (15) are meshed with each other.

5. The device according to claim 4, characterized in that The driving gear (13) and the driven gear (14) are both cylindrical gears.

6. The device according to claim 1, characterized in that An outer scraper (9) is fixedly connected to the outer side of the support rod (7), and the top and bottom ends of the outer scraper (9) are symmetrically provided with arc edges. One side of the outer scraper (9) is closely connected to the inner wall of the tank body (1).

7. The device according to claim 1, characterized in that The bottom end of the support rod (7) is fixedly connected to a bottom scraper (10), the bottom end of the tank body (1) is configured as a bucket-shaped structure, and the bottom end of the bottom scraper (10) is closely connected to the inner wall of the bottom end of the tank body (1).

8. The device according to claim 1, characterized in that An electric heater (16) is installed at the top of the feed pipe (3), and an electric heating rod (17) is installed at the bottom of the electric heater (16). The center of the electric heating rod (17) is equidistant from the center of the support rod (7) or the center of the stirring shaft (5).

9. The device according to claim 1, characterized in that The bottom of the tank body (1) is provided with supporting legs, and the supporting legs are arranged around the bottom of the tank body (1).

10. The device according to claim 1, characterized in that The infusion tube (2) is arranged axially perpendicular to the tank body (1).