Electromagnetic self-discharging iron remover

By installing interlaced guide wheels in the electromagnetic self-disassembled iron remover and setting an adjustable angle on the lead housing, the problem of easy breakage of the belt and inability to adjust the device is solved, and the effect of extending the service life and improving the flexibility of use is achieved.

CN222469336UActive Publication Date: 2025-02-14WEIFANG HONGSHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420840492.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing electromagnetic self-disassembly iron remover is prone to break due to the frictional contact between the belt and the electromagnet main body, and the belt is prone to breakage, with a short service life, and the device cannot adjust according to the position and height of the feeding equipment, which increases labor intensity.

Method used

By installing interlaced guide wheels between the lower end of the solenoid body and the conveyor belt, frictional contact is reduced; and by setting an adjustable angle design and extension shell set on the lead shell, flexibility in the height and position of the docking equipment is achieved by setting a flexible angle-adjustable design and extension shell set on the lead shell. adjust.

Benefits of technology

It effectively prevents wear of the conveyor belt and extends its service life; at the same time, it improves the flexibility and adaptability of the device, and reduces labor intensity.

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Abstract

An electromagnetic self-discharging iron remover relates to the technical field of iron removers and comprises a mounting frame, an electromagnet body is fixedly connected in the mounting frame, a conveying belt wrapping the electromagnet body is rotatably arranged on the mounting frame, a plurality of shifting plates are arranged on the outer surface of the conveying belt in a surrounding mode, and a supporting frame is horizontally and fixedly connected to the area, between the lower end of the electromagnet body and the conveying belt, of the mounting frame. A plurality of transverse shafts are fixedly connected to the opposite inner walls of the supporting frame in parallel, each transverse shaft is rotationally provided with a plurality of guide wheels, the guide wheels on the adjacent transverse shafts are arranged in a staggered mode, and the lower wheel walls of the guide wheels make friction contact with the inner surface of the conveying belt. According to the electromagnetic self-discharging iron remover, the problem that the service life of the belt is shortened due to the fact that the belt is in frictional contact with the adsorption section of the electromagnet main body when the electromagnetic self-discharging iron remover in the prior art conveys and self-discharges sucked iron objects due to the arrangement of the belt, and the belt is easy to break due to abrasion during use is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron removers, in particular to an electromagnetic self-unloading iron remover. Background Art

[0002] Electromagnetic iron remover is an electromagnetic device used to remove iron pieces from bulk non-magnetic materials. It is usually installed at the head or middle of the belt conveyor. The strong magnetic force generated by power on will suck up the iron pieces mixed in the material and throw them out by the unloading belt, achieving the purpose of automatic removal. It can also effectively prevent the conveyor belt from longitudinally scratching and protect the normal operation of crushers, grinders, flat iron removers, etc. Iron removers are widely used in food, electricity, mining, metallurgy, building materials, coal preparation, chemical industry and other departments. However, the existing technology has large vibration, insufficient stability and insufficient magnetism when working.

[0003] The prior art discloses a patent with publication number CN207204364U, which includes a frame, support legs, an electric control box, a power cord, a pulley, an iron unloading belt, a driving motor, a chain cover, an iron remover body, a shock absorber, a magnet, a chain, a cable, an electromagnet, and low-carbon steel. Support legs are arranged at the bottom around the frame and welded to the support legs. The electric control box is arranged at the right end of the frame, and the right end of the electric control box is electrically connected to the power cord. The front and rear ends of the pulley are fixed to the left and right ends of the bottom of the frame, and an iron unloading belt is arranged outside the pulley. By arranging a shock absorber at the bottom of the support leg, the vibration caused by the motor during operation is reduced, the stability is improved, and the problems of large vibration and insufficient stability during operation are solved. By arranging a magnet at the top of the iron remover body, the magnetism of the iron remover body is increased, the iron substance in the material can be effectively absorbed, and the problem of insufficient magnetism is solved.

[0004] As the existing devices including the above patents are used, the shortcomings of the technology are gradually exposed, which are mainly manifested in the following aspects:

[0005] First, the existing electromagnetic self-unloading iron remover uses a belt to transport and unload the sucked iron objects. Due to the friction contact between the belt and the adsorption section of the electromagnet body, the belt is prone to breakage due to wear as it is used, shortening its service life.

[0006] Second, when the existing electromagnetic self-unloading iron remover is used, the direction of the unloading end is fixed and cannot be adjusted according to the position and height of the receiving equipment, so the operator is required to perform secondary material transfer, which increases the labor intensity.

[0007] In summary, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0008] In view of the defects in the prior art, the utility model solves the problem that the electromagnetic self-unloading iron remover in the traditional technology transports and unloads the sucked iron objects by setting a belt. Due to the friction contact between the belt and the adsorption section of the electromagnet body, the belt is prone to breakage due to wear during use, thereby shortening the service life.

[0009] In order to solve the above problems, the utility model provides the following technical solutions:

[0010] The electromagnetic self-unloading iron remover comprises a mounting frame, wherein an electromagnet body is fixedly connected to the mounting frame, a conveyor belt covering the electromagnet body is rotatably arranged on the mounting frame, and a plurality of material-discharging plates are arranged around the outer surface of the conveyor belt.

[0011] The mounting frame is horizontally fixedly connected to a support frame in the area between the lower end of the electromagnet body and the conveyor belt. A plurality of transverse shafts are fixedly connected in parallel to the opposite inner walls of the support frame. A plurality of guide wheels are rotatably mounted on each transverse shaft. The guide wheels on adjacent transverse shafts are arranged in a staggered manner. The lower wheel wall of the guide wheel is in frictional contact with the inner surface of the conveyor belt.

[0012] The installation frame is located at the end of the conveyor belt and is swingably provided with an angle-adjustable lead-out shell, and an extension shell group is slidably provided on the lead-out shell.

[0013] As an optimized solution, the outlet shell and the extension shell assembly are both rectangular shells, and the opposite ends and the top of the rectangular shells are opened.

[0014] As an optimized solution, two side rods are fixedly connected in parallel to the lower surface of the installation frame, and a hinge plate is fixedly connected to the upper edge of the outlet shell corresponding to each of the side rods, and the hinge plate is hinged to the side rod by a hinge shaft.

[0015] As an optimized solution, a plurality of positioning grooves are provided on the side wall of the side rod around the hinge axis, a positioning knob is threadedly connected to the hinge plate, and the end of the positioning knob abuts against one of the positioning grooves.

[0016] As an optimized solution, both ends of the support frame are fixed to the lower surface of the installation frame through side plates.

[0017] As an optimized solution, the extension shell group includes an inner extension shell and an outer extension shell, the inner extension shell is slidably mounted on the outer wall of the outlet shell, and the outer extension shell is slidably mounted on the outer wall of the inner extension shell.

[0018] As an optimized solution, a first guide groove is horizontally opened on the relative outer side wall of the outlet shell, and a first guide bar which is slidably constrained in the first guide groove is fixedly connected to the relative inner side wall of the inner extension shell.

[0019] As an optimized solution, a second guide groove is horizontally opened on the opposite outer side wall of the inner extension shell, and a second guide bar which is slidably constrained in the second guide groove is fixedly connected to the opposite inner side wall of the outer extension shell.

[0020] As an optimized solution, the outer bottom surface of the inner extension shell is threadedly connected with a first stop knob, and the end of the first stop knob abuts against the outer bottom surface of the outlet shell.

[0021] As an optimized solution, the outer bottom surface of the outer extension shell is threadedly connected with a second stop knob, and the end of the second stop knob abuts against the outer bottom surface of the inner extension shell.

[0022] As an optimized solution, two connecting ear plates are respectively fixedly connected to the upper surfaces of the opposite side walls of the installation frame.

[0023] As an optimized solution, the installation frame is rotatably provided with rollers for supporting the conveyor belt to rotate.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] A plurality of guide wheels are installed between the lower end of the electromagnet body and the conveyor belt, and the adjacent guide wheels are arranged in a staggered manner, thereby improving the uniformity of contact with the conveyor belt; and effectively preventing the phenomenon that the conveyor belt and the lower end of the electromagnet body are in frictional contact with each other due to the absorption of iron objects, thereby overcoming the wear effect of the electromagnet body on the conveyor belt and extending the service life;

[0026] By setting the angle swing of the export shell, it can be adjusted according to the height of the material receiving equipment; by setting the extension shell group on the export shell, the export shell can be extended to match the material receiving equipment far away from the iron remover, thereby increasing the scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0028] Figure 1 It is a structural schematic diagram of the utility model.

[0029] In the figure: 1-installation frame; 2-conveyor belt; 3-feeding plate; 4-roller; 5-electromagnet body; 6-ear plate; 7-support frame; 8-side plate; 9-guide wheel; 10-side rod; 11-hinge plate; 12-hinge shaft; 13-positioning knob; 14-export shell; 15-inner extension shell; 16-outer extension shell; 17-first guide groove; 18-second guide groove; 19-first stop knob; 20-second stop knob. DETAILED DESCRIPTION

[0030] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0031] like Figure 1 As shown, the electromagnetic self-unloading iron remover comprises a mounting frame 1, in which an electromagnet body 5 is fixedly connected, a conveyor belt 2 covering the electromagnet body 5 is rotatably arranged on the mounting frame 1, and a plurality of material-discharging plates 3 are arranged around the outer surface of the conveyor belt 2.

[0032] The mounting frame 1 is horizontally fixed with a support frame 7 in the area between the lower end of the electromagnet body and the conveyor belt 2. A plurality of transverse shafts are fixedly connected in parallel on the opposite inner walls of the support frame 7. A plurality of guide wheels 9 are rotatably mounted on each transverse shaft. The guide wheels 9 on adjacent transverse shafts are arranged in a staggered manner. The lower wheel wall of the guide wheel 9 is in frictional contact with the inner surface of the conveyor belt 2.

[0033] The mounting frame 1 is at the end of the conveying belt and is swingably provided with an angle-adjustable outlet shell 14 , on which an extension shell group is slidably provided.

[0034] The outlet shell 14 and the extension shell assembly are both rectangular shells, and the opposite ends and the top of the rectangular shells are opened.

[0035] Two side bars 10 are fixedly connected in parallel to the lower surface of the installation frame 1 . A hinge plate 11 is fixedly connected to the upper edge of the outlet housing 14 corresponding to each side bar 10 . The hinge plate 11 is hinged to the side bar 10 by a hinge shaft 12 .

[0036] A plurality of positioning grooves are formed on the side wall of the side rod 10 around the hinge shaft 12 , and a positioning knob 13 is threadedly connected to the hinge plate 11 , and the end of the positioning knob 13 abuts against one of the positioning grooves.

[0037] Both ends of the support frame 7 are fixed to the lower surface of the installation frame 1 through side plates 8 .

[0038] The extension shell assembly includes an inner extension shell 15 and an outer extension shell 16 . The inner extension shell 15 is slidably mounted on the outer wall of the outlet shell 14 , and the outer extension shell 16 is slidably mounted on the outer wall of the inner extension shell 15 .

[0039] The opposite outer side wall of the outlet shell 14 is horizontally provided with a first guide groove 17 , and the opposite inner side wall of the inner extension shell 15 is fixedly connected with a first guide bar which is slidably constrained in the first guide groove 17 .

[0040] A second guide groove 18 is horizontally formed on the opposite outer side wall of the inner extension shell 15 , and a second guide bar slidably constrained in the second guide groove 18 is fixedly connected to the opposite inner side wall of the outer extension shell 16 .

[0041] The outer bottom surface of the inner extension shell 15 is threadedly connected with a first stop knob 19 , and the end of the first stop knob 19 abuts against the outer bottom surface of the outlet shell 14 .

[0042] The outer bottom surface of the outer extension shell 16 is threadedly connected with a second stop knob 20 , and the end of the second stop knob 20 abuts against the outer bottom surface of the inner extension shell 15 .

[0043] Two connecting ear plates 6 are fixedly connected to the upper surfaces of the opposite side walls of the installation frame 1 .

[0044] The mounting frame 1 is rotatably provided with a roller 4 for supporting and rotating the conveyor belt 2, and the roller 4 is driven to rotate by a driving machine.

[0045] The working principle of this device is:

[0046] A plurality of guide wheels 9 are installed between the lower end of the electromagnet body and the conveyor belt 2, and the adjacent guide wheels 9 are arranged in a staggered manner, thereby improving the uniformity of contact with the conveyor belt 2; and effectively preventing the phenomenon that the conveyor belt 2 and the lower end of the electromagnet body are in frictional contact due to the absorption of iron objects, thereby overcoming the wear effect of the electromagnet body on the conveyor belt 2 and extending the service life;

[0047] By setting the angle swing of the outlet shell 14, it can be adjusted according to the height of the material receiving equipment; by setting an extension shell group on the outlet shell 14, the outlet shell 14 can be extended to match the material receiving equipment far away from the iron remover, thereby increasing the scope of use.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. Electromagnetic self-unloading iron remover, characterized by: The invention comprises a mounting frame (1), wherein an electromagnet body (5) is fixedly connected to the mounting frame (1), a conveyor belt (2) covering the electromagnet body (5) is rotatably arranged on the mounting frame (1), and a plurality of material-discharging plates (3) are arranged on the outer surface of the conveyor belt (2). The mounting frame (1) is horizontally fixedly connected to a support frame (7) in an area between the lower end of the electromagnet body and the conveyor belt (2); a plurality of transverse shafts are fixedly connected in parallel to the opposite inner walls of the support frame (7); a plurality of guide wheels (9) are rotatably mounted on each transverse shaft; the guide wheels (9) on adjacent transverse shafts are arranged in a staggered manner; the lower wheel wall of the guide wheel (9) is in frictional contact with the inner surface of the conveyor belt (2); The installation frame (1) is located at the end of the conveying belt and is swingably provided with an angle-adjustable lead-out shell (14), and an extension shell group is also slidably provided on the lead-out shell (14).

2. The electromagnetic self-unloading iron remover according to claim 1 is characterized in that: The outlet shell (14) and the extension shell group are both rectangular shells, and the opposite ends and the top of the rectangular shells are opened.

3. The electromagnetic self-unloading iron remover according to claim 2 is characterized in that: Two side rods (10) are fixedly connected in parallel to the lower surface of the installation frame (1), and a hinge plate (11) is fixedly connected to the upper edge of the outlet shell (14) corresponding to each side rod (10), and the hinge plate (11) is hinged to the side rod (10) by means of a hinge shaft (12).

4. The electromagnetic self-unloading iron remover according to claim 3 is characterized in that: A plurality of positioning grooves are provided on the side wall of the side rod (10) around the hinge shaft (12); a positioning knob (13) is threadedly connected to the hinge plate (11); and the end of the positioning knob (13) abuts against one of the positioning grooves.

5. The electromagnetic self-unloading iron remover according to claim 4 is characterized in that: The two ends of the support frame (7) are fixedly connected to the lower surface of the installation frame (1) through side plates (8).

6. The electromagnetic self-unloading iron remover according to claim 5, characterized in that: The extension shell group comprises an inner extension shell (15) and an outer extension shell (16); the inner extension shell (15) is slidably mounted on the outer wall of the outlet shell (14); and the outer extension shell (16) is slidably mounted on the outer wall of the inner extension shell (15).

7. The electromagnetic self-unloading iron remover according to claim 6, characterized in that: The relative outer side walls of the outlet shell (14) are horizontally provided with first guide grooves (17), and the relative inner side walls of the inner extension shell (15) are fixedly connected with first guide strips which are slidably constrained in the first guide grooves (17).

8. The electromagnetic self-unloading iron remover according to claim 7, characterized in that: The relative outer side wall of the inner extension shell (15) is horizontally provided with a second guide groove (18), and the relative inner side wall of the outer extension shell (16) is fixedly connected with a second guide bar which is slidably constrained in the second guide groove (18).

9. The electromagnetic self-unloading iron remover according to claim 8, characterized in that: The outer bottom surface of the inner extension shell (15) is threadedly connected with a first stop knob (19), and the end of the first stop knob (19) abuts against the outer bottom surface of the outlet shell (14).

10. The electromagnetic self-unloading iron remover according to claim 9, characterized in that: The outer bottom surface of the outer extension shell (16) is threadedly connected with a second stop knob (20), and the end of the second stop knob (20) abuts against the outer bottom surface of the inner extension shell (15).

Citation Information

Patent Citations

  • Dry -type self -discharging formula electric magnetic iron remover

    CN207204364U