DLC surface coating equipment
By setting the water spray port in the inner groove of the treatment cabin in the DLC surface coating equipment and connecting the water pump and the water tank through a hose, the problem of water stains and splashing is solved, the water body is uniformly distributed, and the product is improved Quality of use.
Patent Information
- Application Number
- CN202420529782.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-19
AI Technical Summary
When used, the existing DLC surface coating equipment is in high places, causing water stains to splash and affecting product processing operations.
A DLC surface coating equipment is designed, and the water spray port is arranged in a group of inner grooves in the treatment chamber shell. The water pump and the water tank are connected through a hose. The water body is evenly distributed on the product to improve the product quality.
By evenly distributing the water body, the quality of the product is improved and the impact of water stains and splashes on processing operations is avoided.
Smart Images

Figure CN222469529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of DLC coating processing, in particular to a DLC surface coating device. Background Art
[0002] Diamond-like carbon film is a recently emerging metastable material generated by the combination of sp3 and sp2 bonds. It combines the excellent properties of diamond and graphite, and has high hardness, high resistivity, good optical properties and excellent tribological properties. This technology is widely used in electronics, decoration, aerospace, machinery and information fields for purposes such as friction and optical functions, and has huge market potential.
[0003] When the existing DLC surface coating equipment is in use, such as the application number CN202223574887.4 discloses a flexible DLC surface coating equipment for piston pins, which relates to the field of piston pin processing technology, including a main body, a conveying platform is provided at the side end of the main body, and the side end of the conveying platform is connected to the conveying plate through a belt, and the top of the conveying plate is fixedly connected to a clamping device, and the top of the conveying platform is bolted to the degassing chamber, the first deposition chamber and the second deposition chamber, and the side end of the degassing chamber is bolted to the first deposition chamber, and the side end of the first deposition chamber is bolted to the second deposition chamber. The utility model can place piston pins of different sizes through clamping; however, in the above technology, the water spray setting end is at a high place, which is easy to splash water stains everywhere, thus affecting the processing operation of the product. Therefore, the utility model proposes a DLC surface coating equipment to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the utility model proposes a DLC surface coating equipment, which mainly utilizes a water spray port to be set at a group of inner grooves of the processing chamber shell, and the input end of the water spray port and the output end of the water pump are connected by a pipeline through a hose. When it is needed, the hose, water pump and water tank can output the running water and then input it into the output end of the water spray port and input it into a roller at a group of inner grooves of the processing chamber shell. In this way, the distribution of the water can be evenly distributed on the operated product, ultimately improving the use quality of the product.
[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a DLC surface coating device, including an inlet and outlet component and a deep processing mechanism, a fixed plug-in closure air supply component is arranged above the side of the inlet and outlet component, a sleeve-mounted preliminary processing mechanism is arranged above one end of the closure air supply component, and a sleeve-mounted deep processing mechanism is arranged above the other end of the closure air supply component;
[0006] The deep processing mechanism includes an assembly base, a driving cylinder, a push rod, a lifting base plate, a lampshade and a laser lamp. The assembly base is arranged above the other end of the sealing cover and air supply assembly, a push rod connected to the output end of the driving cylinder is arranged below the assembly base, a lifting base plate is arranged below the push rod, and a lampshade is arranged below the lifting base plate, and a laser lamp is arranged on the inner side of the lampshade.
[0007] As a preferred embodiment of the present invention, the lifting base plate and the central axis of the lampshade are on the same straight line, and the laser lamps are distributed in an array around the central axis of the lampshade.
[0008] As a preferred embodiment of the utility model, the material input and output components include a support frame, a pallet, a bottom frame, a gearbox, a driving motor, a roller shaft rod, a conveyor belt, a carrying plate, a double spacer plate and an internal shock absorber. A pallet is arranged on the top side of the support frame, and bottom frames are arranged above both sides of the pallet. A gearbox connected to the output end of the driving motor is arranged on the outer side of one end of the bottom frame, a roller shaft rod is arranged on the output end of the gearbox, and the roller shaft rod is wrapped with a conveyor belt for installing the carrying plate, and a double spacer plate for installing the internal shock absorber is arranged on the inner side of the bottom frame.
[0009] As a preferred embodiment of the utility model, the enclosure air supply assembly includes a lower insert block, a side plate shell, an end partition, a top cabin, a temperature control end block, a heating rod, an air duct and a fan, the lower insert block is arranged above the bottom frame, a side plate shell is arranged above the lower insert block, and end partitions are arranged at both ends of the side plate shell, a top cabin is arranged on the top side of the side plate shell, a temperature control end block for installing a heating rod is arranged on the inner top side of the top cabin, a sleeve-installed air duct is arranged on the top side of the top cabin, and a fan is arranged on the top side of the air duct.
[0010] As a preferred embodiment of the utility model, the preliminary processing mechanism includes a sleeve shaft seat, a gear box, a gear motor, a control panel, a threaded sleeve, a lifting and lowering plate, a processing cabin shell, a pressure-resistant plate, a roller, a water nozzle, a hose, a water pump and a water tank. The sleeve shaft seat is arranged on the inner side of one end of the top cabin, and a gear box connected to the output end of the gear motor is arranged on the top side of the sleeve shaft seat. A control panel is arranged at one end of the gear box, a threaded sleeve is arranged at the output end of the gear box, and a lifting and lowering plate is arranged at the output end of the threaded sleeve.
[0011] As a preferred embodiment of the utility model, a processing chamber shell is arranged below the lifting and pressure plate, and a pressure-resistant plate is arranged at the inner bottom of the processing chamber shell, rolling rods are arranged on the inner sides of both ends of the processing chamber shell, a water spray port is arranged at one end of the processing chamber shell, a hose is arranged on one side of the water spray port, and a water pump for mounting a water tank is arranged at one end of the hose.
[0012] The beneficial effects of the utility model are:
[0013] The utility model mainly utilizes a water spray port to be arranged at a group of inner grooves of the treatment chamber shell, and the input end of the water spray port and the output end of the water pump are connected by a pipeline through a hose. When it is needed, the hose, the water pump and the water tank can output the running water and then input it into the output end of the water spray port and input it into the roller at the group of inner grooves of the treatment chamber shell. In this way, the water can be evenly distributed on the operated product, and finally the use quality of the product is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the air supply assembly of the utility model;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the depth processing mechanism of the utility model.
[0018] Among them: 1. Inlet and outlet parts; 101. Support frame; 102. Support plate; 103. Bottom frame; 104. Gearbox; 105. Drive motor; 106. Roller shaft rod; 107. Conveyor belt; 108. Carrying plate; 109. Double partition plate; 1010. Internal shock absorber; 2. Enclosure air supply assembly; 201. Lower insert block; 202. Side plate shell; 203. End partition plate; 204. Top cabin; 205. Temperature control end block; 206. Heating rod; 207. Air duct; 208. Fan; 3. Preliminary treatment Mechanism; 301, sleeve shaft seat; 302, gear box; 303, gear motor; 304, control panel; 305, threaded sleeve; 306, lifting and lowering plate; 307, processing cabin shell; 308, pressure-resistant plate; 309, roller; 3010, water nozzle; 3011, hose; 3012, water pump; 3013, water tank; 4, deep processing mechanism; 401, assembly socket; 402, driving cylinder; 403, push rod; 404, lifting base plate; 405, lampshade; 406, laser light. DETAILED DESCRIPTION
[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0020] according to Figure 1-4As shown, this embodiment proposes a DLC surface coating device, including an inlet and outlet component 1 and a deep processing mechanism 4, a fixed plug-in sealing cover air supply component 2 is arranged above the side of the inlet and outlet component 1, a sleeve-mounted preliminary processing mechanism 3 is arranged above one end of the sealing cover air supply component 2, and a sleeve-mounted deep processing mechanism 4 is arranged above the other end of the sealing cover air supply component 2;
[0021] The deep processing mechanism 4 includes an assembly base 401, a driving cylinder 402, a push rod 403, a lifting base plate 404, a lampshade 405 and a laser lamp 406. The assembly base 401 is arranged above the other end of the sealing air supply component 2, and a push rod 403 connected to the output end of the driving cylinder 402 is arranged below the assembly base 401, a lifting base plate 404 is arranged below the push rod 403, and a lampshade 405 is arranged below the lifting base plate 404, and a laser lamp 406 is arranged on the inner side of the lampshade 405.
[0022] The central axis of the lifting base plate 404 and the lamp cover 405 are on the same straight line, and the laser lamps 406 are distributed in an array around the central axis of the lamp cover 405 .
[0023] In this embodiment, when deep processing is required, the output power of the driving cylinder 402 is used to drive the output end to operate, so that the output power of the driving cylinder 402 can drive the telescopic operation of the push rod 403 to move the lifting substrate 404 to a suitable height. When the lifting substrate 404 moves to a suitable height, the laser light 406 on the lampshade 405 is turned on to perform effective deep processing on the product on the mounting plate 108 to complete the coating processing.
[0024] The material input and output components 1 include a support frame 101, a pallet 102, a bottom frame 103, a gearbox 104, a driving motor 105, a roller shaft rod 106, a conveyor belt 107, a mounting plate 108, a double spacer plate 109 and an internal shock absorber 1010. The pallet 102 is arranged on the top side of the support frame 101, and the bottom frame 103 is arranged on both sides of the upper part of the pallet 102. A gearbox 104 connected to the output end of the driving motor 105 is arranged on the outer side of one end of the bottom frame 103, a roller shaft rod 106 is arranged on the output end of the gearbox 104, and the roller shaft rod 106 is wound around the conveyor belt 107 with the mounting plate 108 installed, and a double spacer plate 109 with the internal shock absorber 1010 installed is arranged on the inner side of the bottom frame 103.
[0025] In this embodiment, when in use, the equipment is set at the processing location through the support frame 101 and the pallet 102, and then the product to be processed is placed on the top side of the mounting plate 108, and then the drive motor 105 is used to output power to drive the output end to operate. After the drive motor 105 outputs power, the gearbox 104 performs output transmission, and the roller shaft rod 106 drives the conveyor belt 107 to operate, so that the mounting plate 108 drives the product to run to the processing end.
[0026] The air supply assembly 2 of the enclosure includes a lower insert block 201, a side plate shell 202, an end partition 203, a top compartment 204, a temperature control end block 205, a heating rod 206, an air duct 207 and a fan 208. The lower insert block 201 is arranged above the bottom frame 103, and a side plate shell 202 is arranged above the lower insert block 201, and end partitions 203 are arranged at both ends of the side plate shell 202. A top compartment 204 is arranged on the top side of the side plate shell 202, and a temperature control end block 205 with a heating rod 206 installed is arranged on the inner top side of the top compartment 204. A sleeve-mounted air duct 207 is arranged on the top side of the top compartment 204, and a fan 208 is arranged on the top side of the air duct 207.
[0027] In this embodiment, after high-pressure treatment, the fan 208 is used to output power to drive the output end to operate. After the fan 208 outputs power, the air duct 207 inputs air into the area between the side plate shell 202, the end partition 203, and the top cabin 204. Then, the heating rod 206 on the temperature control end block 205 is used to heat the air to increase the evaporation rate of the water body.
[0028] The preliminary processing mechanism 3 includes a sleeve shaft seat 301, a gear box 302, a gear motor 303, a control panel 304, a threaded sleeve 305, a lifting and lowering plate 306, a processing chamber shell 307, a pressure-resistant plate 308, a roller 309, a water nozzle 3010, a hose 3011, a water pump 3012 and a water tank 3013. The sleeve shaft seat 301 is arranged on the inner side of one end of the top chamber 204, and a gear box 302 connected to the output end of the gear motor 303 is arranged on the top side of the sleeve shaft seat 301, a control panel 304 is arranged at one end of the gear box 302, a threaded sleeve 305 is arranged at the output end of the gear box 302, and a lifting and lowering plate 306 is arranged at the output end of the threaded sleeve 305.
[0029] In this embodiment, the gear motor 303 is then used to output power to drive the output end to operate. After the gear motor 303 outputs power, the gear box 302 is driven to operate, and the threaded sleeve 305 is spirally operated to cause the lifting and lowering plate 306 to move downward, so that the processing chamber shell 307, the pressure-resistant plate 308, and the roller 309 are more strongly aligned with the product on the mounting plate 108 to achieve the effect of high-pressure processing.
[0030] A processing chamber shell 307 is arranged below the lifting and pressure plate 306, and a pressure-resistant plate 308 is arranged on the inner bottom chamber of the processing chamber shell 307, rollers 309 are arranged on the inner sides of both ends of the processing chamber shell 307, a water outlet 3010 is arranged at one end of the processing chamber shell 307, a hose 3011 is arranged on one side of the water outlet 3010, and a water pump 3012 with a water tank 3013 installed is arranged at one end of the hose 3011.
[0031] In this embodiment, when processing is required, the water pump 3012 is used to output power to drive the output end to operate, so that after the water pump 3012 outputs power, the water in the water pump 3012 is drawn into the hose 3011, and the output power of the water pump 3012 can drive the water to enter the water outlet 3010 and spray onto one group of rollers 309 in the processing chamber shell 307.
[0032] The working principle of the DLC surface coating equipment is: when in use, the equipment is set at the processing location through the support frame 101 and the support plate 102, and then the product to be processed is placed on the top side of the mounting plate 108, and then the drive motor 105 is used to output power to drive the output end to operate. After the drive motor 105 outputs power, the gearbox 104 outputs the transmission and the roller shaft rod 106 drives the conveyor belt 107 to operate, so that the mounting plate 108 drives the product to the processing end. When processing is required, the water pump 3012 is used to output power to drive the output end to operate, so that after the water pump 3012 outputs power, the water in the water pump 3012 is drawn into the hose 3011, and the output power of the water pump 3012 can drive the water to enter the water outlet 3010 and spray onto one group of rollers 309 of the processing chamber shell 307, and then the gear motor 303 is used to output power to drive the output end to operate. After the gear motor 303 outputs power, the gear box 302 drives the operation, so that After the spiral operation of the threaded sleeve 305, the lifting and lowering pressure plate 306 moves downward, and the processing chamber shell 307, the pressure-resistant plate 308, and the roller 309 are more strongly aligned with the product on the carrying plate 108 to perform high-pressure treatment. After the high-pressure treatment, the fan 208 is used to output power to drive the output end to operate. After the fan 208 outputs power, the air duct 207 inputs air into the area between the side plate shell 202, the end partition 203, and the top cabin 204. Then, the heating rod 206 on the temperature control end block 205 is used to heat the air to increase the evaporation rate of the water body. When deep treatment is required, the driving cylinder 402 is used to output power to drive the output end to operate, so that the driving cylinder 402 output power can drive the push rod 403 to telescopically operate to move the lifting base plate 404 to a suitable height. When the lifting base plate 404 moves to a suitable height, the laser light 406 on the lampshade 405 is turned on to effectively perform deep treatment on the product on the carrying plate 108 to complete the coating processing.
[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A DLC surface coating device, comprising a material feeding and discharging component (1) and a deep processing mechanism (4), characterized in that: A fixed plug-in sealing cover air supply component (2) is arranged above the side of the material inlet and outlet component (1), a sleeve-mounted preliminary processing mechanism (3) is arranged above one end of the sealing cover air supply component (2), and a sleeve-mounted deep processing mechanism (4) is arranged above the other end of the sealing cover air supply component (2); The deep processing mechanism (4) comprises an assembly base (401), a driving cylinder (402), a push rod (403), a lifting base plate (404), a lampshade (405) and a laser lamp (406); the assembly base (401) is arranged above the other end of the sealing air supply component (2); a push rod (403) connected to the output end of the driving cylinder (402) is arranged below the assembly base (401); a lifting base plate (404) is arranged below the push rod (403); a lampshade (405) is arranged below the lifting base plate (404); and a laser lamp (406) is arranged on the inner side of the lampshade (405).
2. A DLC surface coating device according to claim 1, characterized in that: The lifting base plate (404) and the central axis of the lampshade (405) are located on the same straight line, and the laser lamps (406) are distributed in an array along the central axis of the lampshade (405).
3. A DLC surface coating device according to claim 1, characterized in that: The material inlet and outlet component (1) comprises a support frame (101), a support plate (102), a bottom frame (103), a gearbox (104), a drive motor (105), a roller shaft rod (106), a conveyor belt (107), a mounting plate (108), a double-spacer plate (109) and an internal shock absorber (1010). The support plate (102) is arranged on the top side of the support frame (101), and bottom frames (103) are arranged on both sides of the support plate (102). A side frame (103), a gearbox (104) connected to the output end of a drive motor (105) is arranged on the outer side of one end of the bottom frame (103), a roller shaft rod (106) is arranged on the output end of the gearbox (104), and a conveyor belt (107) for mounting a mounting plate (108) is wound around the roller shaft rod (106), and a double-plate (109) for mounting an internal shock absorber (1010) is arranged on the inner side of the bottom frame (103).
4. A DLC surface coating device according to claim 3, characterized in that: The enclosure air supply assembly (2) comprises a lower insert block (201), a side plate shell (202), an end partition (203), a top compartment (204), a temperature control end block (205), a heating rod (206), an air duct (207) and a fan (208); the lower insert block (201) is arranged above the bottom frame (103); a side plate shell (202) is arranged above the lower insert block (201), and end partitions (203) are arranged at both ends of the side plate shell (202); a top compartment (204) is arranged on the top side of the side plate shell (202); a temperature control end block (205) on which a heating rod (206) is installed is arranged on the inner top side of the top compartment (204); a sleeve-mounted air duct (207) is arranged on the top side of the top compartment (204), and a fan (208) is arranged on the top side of the air duct (207).
5. A DLC surface coating device according to claim 4, characterized in that: The preliminary treatment mechanism (3) comprises a sleeve shaft seat (301), a gear box (302), a gear motor (303), a control panel (304), a threaded sleeve (305), a lifting and lowering plate (306), a treatment chamber shell (307), a pressure-resistant plate (308), a roller (309), a water spray nozzle (3010), a hose (3011), a water pump (3012) and a water tank (3013); the sleeve shaft seat (301) is arranged on the inner side of one end of the top chamber (204); a gear box (302) connected to the output end of the gear motor (303) is arranged on the top side of the sleeve shaft seat (301); a control panel (304) is arranged at one end of the gear box (302); a threaded sleeve (305) is arranged at the output end of the gear box (302); and a lifting and lowering plate (306) is arranged at the output end of the threaded sleeve (305).
6. A DLC surface coating device according to claim 5, characterized in that: A processing chamber shell (307) is arranged below the lifting and pressure plate (306), and a pressure-resistant plate (308) is arranged at the inner bottom chamber of the processing chamber shell (307), rolling rods (309) are arranged on the inner sides of both ends of the processing chamber shell (307), a water outlet (3010) is arranged on one end of the processing chamber shell (307), a hose (3011) is arranged on one side of the water outlet (3010), and a water pump (3012) for installing a water tank (3013) is arranged at one end of the hose (3011).
Citation Information
Patent Citations
Flexible DLC surface coating equipment for piston pin
CN219689824U