Solar cell conveying and detecting device
By designing an automatic material distribution transmission mechanism and material conveyor, the automatic separation of solar cells is achieved, and the problem of manual sorting in the existing technology is solved, which improves detection efficiency and work safety.
Patent Information
- Application Number
- CN202420744635.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing solar cell conveying and testing devices cannot automatically separate the detected qualified products from the unqualified products, and require manual sorting, which increases the working intensity.
A solar cell conveying and detection device is designed, including an automatic material distribution transmission mechanism, a material conveyor and a detector. The qualified and unqualified solar cell cells are transported to the corresponding conveyor through the automatic material distribution transmission mechanism to realize automatic Separation.
It realizes automatic separation of solar cell cells, reduces the working intensity of manual sorting, improves detection efficiency, and facilitates the follow-up processing of unqualified products.
Smart Images

Figure CN222469842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell detection, in particular to a solar cell conveying detection device. Background Art
[0002] After the production of solar cells is completed, they need to be inspected using a conveying and inspection device. The conveying mechanism automatically transports the solar cells to the inspection mechanism, and then the inspection mechanism inspects the solar cells. However, the existing conveying and inspection device can only simply transport the solar cells, but cannot automatically separate the qualified products from the unqualified products. Manual sorting of unqualified products is required, which is not only troublesome, but also increases the workload of the staff. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a solar cell conveying and detecting device which can automatically separate qualified products from unqualified products.
[0004] The technical solution adopted by the utility model is as follows: the utility model provides a solar cell conveying and detecting device, comprising a base, an automatic material dividing and transmitting mechanism, a material conveyor and a detector, the automatic material dividing and transmitting mechanism and the material conveyor are arranged on the base, the detector is arranged on the base and mounted on the material conveyor for detecting solar cells, the automatic material dividing and transmitting mechanism comprises a material dividing conveyor, a qualified product conveyor and a non-qualified product conveyor, a first pillar is provided on the base, the qualified product conveyor and the non-qualified product conveyor are arranged on the first pillar from bottom to top in sequence, the material dividing conveyor is arranged on the base, and the material dividing conveyor is used to respectively convey qualified solar cells and unqualified solar cells to the qualified product conveyor and the non-qualified product conveyor.
[0005] Furthermore, the material distribution conveyor includes a first frame, a first active roller, a first driven roller and a first transmission belt, a bracket is provided on the base, the first frame is hinged on the bracket, a cylinder is hinged on the base, the first frame is hinged on the cylinder, the first active roller and the first driven roller are symmetrically rotatable on the first frame, the first transmission belt is sleeved on the first active roller and the first driven roller, the first frame is provided with a first motor, and the roller shaft of the first active roller is provided on the output shaft of the first motor.
[0006] Furthermore, the qualified product conveyor includes a second frame, a second active roller, a second driven roller and a second transmission belt, the second frame is arranged on the first pillar, the second active roller and the second driven roller are symmetrically rotatable on the second frame, and the second transmission belt is sleeved on the second active roller and the second driven roller, and the unqualified product conveyor includes a third frame, a third active roller, a third driven roller and a third transmission belt, the third frame is arranged on the first pillar and is located above the second frame, the third active roller and the third driven roller are symmetrically rotatable on the third frame, and the third transmission belt is sleeved on the third active roller and the third driven roller.
[0007] Furthermore, a first pulley is sleeved on the roller shaft of the second active roller, a second pulley is sleeved on the roller shaft of the third active roller, a transmission belt is sleeved on the first pulley and the second pulley, a second motor is provided on the third frame, and the roller shaft of the third active roller is arranged on the output shaft of the second motor.
[0008] Furthermore, the material conveyor includes a fourth frame, a fourth active roller, a fourth driven roller and a fourth transmission belt, the base is provided with a second pillar, the fourth frame is provided on the second pillar, the fourth active roller and the fourth driven roller are symmetrically rotatably provided on the fourth frame, the fourth transmission belt is sleeved on the fourth active roller and the fourth driven roller, the fourth frame is provided with a third motor, and the roller shaft of the fourth active roller is provided on the output shaft of the third motor.
[0009] Furthermore, the fourth conveyor belt, the first conveyor belt, and the second conveyor belt are arranged in sequence from right to left and are located at the same height.
[0010] The beneficial effects achieved by the utility model using the above-mentioned structure are as follows: this scheme can separately transport qualified solar cells and unqualified solar cells, thereby making it more convenient to subsequently reprocess unqualified solar cells and saving more manpower. When the detected solar cells are qualified products, the angle of the material separation conveyor does not change. At this time, the qualified solar cells are transferred to the second conveyor belt for continued transportation. When the detected solar cells are unqualified products, the end of the material separation conveyor away from the fourth conveyor belt is lifted. At this time, the unqualified solar cells are transferred to the third conveyor belt for continued transportation, thereby achieving the separation of qualified products and unqualified products. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0012] Figure 1 A three-dimensional diagram of an embodiment of the utility model;
[0013] Figure 2 It is a front view of an embodiment of the utility model;
[0014] Figure 3 It is a left side view of an embodiment of the utility model;
[0015] Figure 4 for Figure 3 Sectional view along section AA;
[0016] Figure 5 It is a top view of an embodiment of the utility model.
[0017] Among them, 1. base, 2. automatic material distribution and transmission mechanism, 3. material conveyor, 4. detector, 5. first pillar, 6. second pillar, 7. material distribution conveyor, 8. qualified product conveyor, 9. unqualified product conveyor, 10. cylinder, 11. bracket, 12. first frame, 13. first active roller, 14. first driven roller, 15. first transmission belt, 16. first motor, 17. second frame, 18. second active roller, 19. second driven roller, 20. second transmission belt, 21. third frame, 22. third active roller, 23. third driven roller, 24. third transmission belt, 25. first pulley, 26. second pulley, 27. transmission belt, 28. second motor, 29. fourth frame, 30. fourth active roller, 31. fourth driven roller, 32. fourth transmission belt, 33. third motor. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0020] like Figure 1-Figure 5As shown, the utility model is a solar cell conveying and detecting device, comprising a base 1, an automatic material dividing and conveying mechanism 2, a material conveyor 3 and a detector 4, the automatic material dividing and conveying mechanism 2 and the material conveyor 3 are arranged on the base 1, the detector 4 is arranged on the base 1 and mounted on the material conveyor 3 for detecting the solar cells, the automatic material dividing and conveying mechanism 2 comprises a material dividing conveyor 7, a qualified product conveyor 8 and a non-qualified product conveyor 9, a first pillar 5 is provided on the base 1, the qualified product conveyor 8 and the non-qualified product conveyor 9 are arranged on the first pillar 5 from bottom to top, the material dividing conveyor 7 is arranged on the base 1, and the material dividing conveyor 7 is used to convey qualified solar cells and unqualified solar cells to the qualified product conveyor 8 and the non-qualified product conveyor 9 respectively.
[0021] The material distribution conveyor 7 includes a first frame 12, a first active roller 13, a first driven roller 14 and a first transmission belt 15. A bracket 11 is provided on the base 1. The first frame 12 is hinged on the bracket 11. A cylinder 10 is hinged on the base 1. The first frame 12 is hinged on the cylinder 10. The first active roller 13 and the first driven roller 14 are symmetrically rotated on the first frame 12. The first transmission belt 15 is sleeved on the first active roller 13 and the first driven roller 14. A first motor 16 is provided on the first frame 12. The roller shaft of the first active roller 13 is arranged on the output shaft of the first motor 16; the qualified product conveyor 8 includes a second frame 17, a second active roller 18, a second driven roller 19 and a second transmission belt 20. The second frame 17 is arranged on the first pillar 5. The second active roller 18 and the second driven roller 19 are symmetrically rotated on the second On the frame 17, the second transmission belt 20 is sleeved on the second active roller 18 and the second driven roller 19. The non-conforming product conveyor 9 includes a third frame 21, a third active roller 22, a third driven roller 23 and a third transmission belt 24. The third frame 21 is arranged on the first pillar 5 and is located above the second frame 17. The third active roller 22 and the third driven roller 23 are symmetrically rotated on the third frame 21. The third transmission belt 24 is sleeved on the third active roller 22 and the third driven roller 23; a first pulley 25 is sleeved on the roller shaft of the second active roller 18, a second pulley 26 is sleeved on the roller shaft of the third active roller 22, a transmission belt 27 is sleeved on the first pulley 25 and the second pulley 26, a second motor 28 is provided on the third frame 21, and the roller shaft of the third active roller 22 is provided on the output shaft of the second motor 28.
[0022] The material conveyor 3 includes a fourth frame 29, a fourth active roller 30, a fourth driven roller 31 and a fourth transmission belt 32. A second pillar 6 is provided on the base 1, the fourth frame 29 is provided on the second pillar 6, the fourth active roller 30 and the fourth driven roller 31 are symmetrically rotated on the fourth frame 29, the fourth transmission belt 32 is sleeved on the fourth active roller 30 and the fourth driven roller 31, the fourth frame 29 is provided with a third motor 33, and the roller shaft of the fourth active roller 30 is provided on the output shaft of the third motor 33.
[0023] The fourth conveyor belt 32 , the first conveyor belt 15 , and the second conveyor belt 20 are arranged in sequence from right to left and are located at the same height.
[0024] During specific use, the first motor 16, the second motor 28, the third motor 33 and the detector 4 are started, and the first motor 16 drives the first active roller 13 to rotate, thereby driving the first transmission belt 15 to start transmission, and the second motor 28 can drive the third active roller 22 to rotate, and the third active roller 22 drives the second pulley 26 to rotate, and the second pulley 26 drives the first pulley 25 to rotate through the transmission belt 27, and the first pulley 25 drives the second active roller 18 to rotate, thereby driving the third transmission belt 24 and the second transmission belt 20 to start transmission, and the fourth active roller 30 is driven to rotate by the third motor 33, thereby driving the fourth transmission belt 32 to start transmission. When it is necessary to inspect the solar cells, the solar cells to be inspected are placed on the fourth conveyor belt 32, and the solar cells are transported to the detector 4 through the fourth conveyor belt 32. The solar cells are inspected by the detector 4. After the inspection, the solar cells are transported to the first conveyor belt 15 through the fourth conveyor belt 32 for further transportation. If the inspected solar cells are qualified products, the angle of the feeder conveyor 7 does not change. At this time, the qualified solar cells are transported to the second conveyor belt 20 for further transportation. When the inspected solar cells are unqualified products, the cylinder 10 is started, and the output end of the cylinder 10 is extended outward, so that the end of the feeder conveyor 7 away from the fourth conveyor belt 32 is lifted, and the unqualified solar cells are transported to the third conveyor belt 24 for further transportation, thereby achieving the separation of qualified products and unqualified products.
[0025] To sum up, the present scheme can separately transport qualified solar cells and unqualified solar cells, thereby making it more convenient for the subsequent reprocessing of unqualified solar cells and saving more manpower. When the detected solar cells are qualified products, the angle of the dividing conveyor 7 does not change. At this time, the qualified solar cells are transferred to the second conveyor belt 20 for continued transportation. When the detected solar cells are unqualified products, the end of the dividing conveyor 7 away from the fourth conveyor belt 32 is lifted. At this time, the unqualified solar cells are transferred to the third conveyor belt 24 for continued transportation, thereby achieving the separation of qualified products and unqualified products.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A solar cell conveying and detecting device, comprising a base (1), an automatic material distribution and transmission mechanism (2), a material conveyor (3) and a detector (4), wherein the automatic material distribution and transmission mechanism (2) and the material conveyor (3) are arranged on the base (1), and the detector (4) is arranged on the base (1) and mounted on the material conveyor (3) for detecting solar cells, characterized in that: The automatic material sorting and transmission mechanism (2) comprises a material sorting conveyor (7), a qualified product conveyor (8) and a non-qualified product conveyor (9); a first pillar (5) is provided on the base (1); the qualified product conveyor (8) and the non-qualified product conveyor (9) are arranged on the first pillar (5) from bottom to top in sequence; the material sorting conveyor (7) is arranged on the base (1); the material sorting conveyor (7) is used to respectively convey qualified solar cells and non-qualified solar cells to the qualified product conveyor (8) and the non-qualified product conveyor (9); the qualified product conveyor (8) comprises a second frame (17), a second active roller (18), a second driven roller (19) and a second transmission belt (20); the second frame (17) is provided with a On the first pillar (5), the second active roller (18) and the second driven roller (19) are symmetrically rotatably arranged on the second frame (17), the second transmission belt (20) is sleeved on the second active roller (18) and the second driven roller (19), the non-conforming product conveyor (9) comprises a third frame (21), a third active roller (22), a third driven roller (23) and a third transmission belt (24), the third frame (21) is arranged on the first pillar (5) and is located above the second frame (17), the third active roller (22) and the third driven roller (23) are symmetrically rotatably arranged on the third frame (21), and the third transmission belt (24) is sleeved on the third active roller (22) and the third driven roller (23).
2. The solar cell conveying detection device according to claim 1, characterized in that: The material distribution conveyor (7) comprises a first frame (12), a first active roller (13), a first driven roller (14) and a first transmission belt (15); a bracket (11) is provided on the base (1); the first frame (12) is hingedly arranged on the bracket (11); a cylinder (10) is hingedly arranged on the base (1); the first frame (12) is hingedly arranged on the cylinder (10); the first active roller (13) and the first driven roller (14) are symmetrically rotatably arranged on the first frame (12); the first transmission belt (15) is sleeved on the first active roller (13) and the first driven roller (14); a first motor (16) is provided on the first frame (12); and the roller shaft of the first active roller (13) is arranged on the output shaft of the first motor (16).
3. The solar cell conveying detection device according to claim 1, characterized in that: A first belt pulley (25) is sleeved on the roller shaft of the second active roller (18), a second belt pulley (26) is sleeved on the roller shaft of the third active roller (22), a transmission belt (27) is sleeved on the first belt pulley (25) and the second belt pulley (26), a second motor (28) is provided on the third frame (21), and the roller shaft of the third active roller (22) is arranged on the output shaft of the second motor (28).
4. The solar cell conveying detection device according to claim 3, characterized in that: The material conveyor (3) comprises a fourth frame (29), a fourth active roller (30), a fourth driven roller (31) and a fourth transmission belt (32); a second pillar (6) is provided on the base (1); the fourth frame (29) is arranged on the second pillar (6); the fourth active roller (30) and the fourth driven roller (31) are symmetrically rotatably arranged on the fourth frame (29); the fourth transmission belt (32) is sleeved on the fourth active roller (30) and the fourth driven roller (31); a third motor (33) is provided on the fourth frame (29); and the roller shaft of the fourth active roller (30) is arranged on the output shaft of the third motor (33).
5. The solar cell conveying detection device according to claim 4, characterized in that: The fourth conveyor belt (32), the first conveyor belt (15), and the second conveyor belt (20) are arranged in sequence from right to left and are located at the same height.