Ash cleaning machine for repairing concrete member in scour-prevention area

By designing a dust cleaning machine for repairing concrete components in anti-smash zones, cleaning mechanisms and vacuum cleaners are used to remove dust from the repair part, solving the problem of low adhesion caused by dust adhesion and improving the quality of the repair project.

CN222469893UInactive Publication Date: 2025-02-14CHINA WATER CONSERVANCY & HYDROPOWER NO 9 ENG BUREAU CO LTD
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Patent Information

Application Number
CN202421020608.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the repair of concrete components, the dust generated by chiseling is easily adhered to the surface of the repair site, resulting in low adhesion force on the bonding surface of the new and old concrete, prone to cracks and falls, affecting the quality of the repair project.

Method used

A cleaning machine for repairing concrete components in anti-smash zone is designed, including an L-shaped installation plate, a cleaning mechanism, a vacuum cleaner and a collection mechanism. The cleaning mechanism drives the bristles to clean dust through the drive shaft and cleaning column driven by the servo motor; the vacuum cleaner component drives air flow through the ventilation duct and fan blades, sucking the dust into the collection mechanism for filtering and collecting.

Benefits of technology

Effectively remove dust generated by chiseling before repair of concrete components, improve the adhesion of the bonding surfaces of new and old concrete, prevent cracks and falls, and improve the quality of the repair project.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ash removal machines, in particular to an ash removal machine for repairing concrete members in an anti-scour area. In order to solve the problems that a large amount of dust generated by chiseling stays on the surface of a repaired part, so that after concrete is poured again, the bonding force of the bonding surface of new concrete and old concrete is low, and the quality of a repair project is influenced, the following technical scheme is provided: the device comprises an L-shaped mounting plate and a handle mounted on one side of the L-shaped mounting plate; the sweeping mechanism is mounted on the mounting plate and is used for sweeping dust; the dust collection assembly is arranged in the sweeping mechanism and used for collecting dust, and the collection mechanism is mounted on the mounting plate and used for collecting dust. The dust removal device can effectively remove dust generated by chiseling before the concrete member is repaired, improves the binding power of the new and old concrete combined surface, prevents cracks and falling off, and improves the quality of the repair project.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust cleaning machines, in particular to a dust cleaning machine for repairing concrete components in an anti-collision zone. Background Art

[0002] Concrete components refer to concrete components, which are made of cement, sand, aggregate (usually crushed stone or crushed stone) and water mixed in a certain proportion. They are used in the energy dissipation and anti-collision area of ​​hydropower stations. They have the characteristics of good durability, low construction cost, and strong plasticity. The repair of defects in concrete components is to chisel the defective parts, and then re-pour concrete on the chiseled parts. When chiseling, the larger debris produced by chiseling can be removed by sweeping, but a large amount of dust produced by chiseling will remain on the surface of the repaired part. As a result, after re-pour of concrete, the bonding strength of the bonding surface between the new and old concrete is low, and cracks and falling off are prone to occur, affecting the quality of the repair project. In view of this, the utility model proposes a dust cleaning machine for repairing concrete components in anti-collision areas. Utility Model Content

[0003] The utility model aims to propose a dust cleaning machine for repairing concrete components in anti-collision areas in order to solve the problem in the background technology that a large amount of dust is generated by chiseling and stays on the surface of the repaired part, so that after re-pour of concrete, the bonding strength of the bonding surface between new and old concrete is low, affecting the quality of the repair project.

[0004] The technical solution of the utility model is: a dust cleaning machine for repairing concrete components in an anti-collision area, comprising an L-shaped mounting plate and a handle mounted on one side thereof; a cleaning mechanism mounted on the mounting plate for sweeping dust; a dust suction component arranged in the cleaning mechanism for absorbing dust, and a collecting mechanism mounted on the mounting plate for collecting dust.

[0005] Optionally, the cleaning mechanism includes a servo motor, a transmission shaft, a cleaning column, and bristles. The servo motor is installed on the side of the mounting plate, the output end of the servo motor passes through the mounting plate and is fixedly connected to the transmission shaft, the cleaning column is installed at one end of the transmission shaft away from the servo motor, and multiple groups of bristles are distributed in a circular array on the outside of the cleaning column.

[0006] Optionally, the dust collection assembly includes a ventilation pipe and a fixing seat. The ventilation pipe is L-shaped and fixedly connected to a mounting plate via the fixing seat. The transmission shaft passes through the ventilation pipe. One end of the ventilation pipe close to the cleaning column is horn-shaped.

[0007] Optionally, the dust collection assembly also includes a first fixed sleeve, a second fixed sleeve, and a fixed plate. The first fixed sleeve is arranged in the ventilation pipe and one end is fixedly connected to the ventilation pipe. The transmission shaft is rotatably connected to the first fixed sleeve. The second fixed sleeve is arranged in the ventilation pipe and sleeved on the outer ring of the transmission shaft. Multiple groups of the fixed plates are distributed in a ring array and one end is fixedly connected to the outer ring of the second fixed sleeve. The ends of the multiple groups of fixed plates away from the second fixed sleeve are all fixedly connected to the inner wall of the ventilation pipe.

[0008] Optionally, the dust collection assembly also includes a sealing block arranged at one end of the second fixed sleeve away from the first fixed sleeve, the sealing block is fixedly connected to the outer ring of the transmission shaft, the sealing block is rotatably connected to one end of the second fixed sleeve and the cross-section is L-shaped and cooperates with each other.

[0009] Optionally, the dust suction assembly also includes a rotating sleeve and fan blades. The rotating sleeve is arranged between the first fixed sleeve and the second fixed sleeve and fixedly connected to the outer ring of the transmission shaft. Multiple groups of fan blades are distributed in a ring-shaped arrangement on the outer ring of the rotating sleeve. The first fixed sleeve and the second fixed sleeve are both provided with convex rings at one end close to the rotating sleeve, and sliding grooves corresponding to the convex rings are provided at both ends of the rotating sleeve.

[0010] Optionally, the collection mechanism includes a sealing cover, a collection tank, and a filter screen. The sealing cover is fixedly connected to one side of the mounting plate, the sealing cover is fixedly connected to one end of the ventilation pipe away from the cleaning column, the collection tank is threadedly connected to the sealing cover, a plurality of ventilation holes are provided on a side of the collection tank away from the sealing cover, and the filter screen is installed in the collection tank.

[0011] Compared with the prior art, the utility model has the following beneficial technical effects:

[0012] 1. The utility model can clean the repair position by setting the cleaning mechanism, so that the dust no longer adheres to the surface of the repair part, but diffuses in the air;

[0013] 2. Through the setting of the dust collection component, when the bristles are cleaning the dust, the fan blades rotate to drive the air flow, thereby driving the dust in the air into the collection mechanism for collection, reducing the residual dust on the surface of the repaired part and facilitating the combination of new and old concrete;

[0014] In summary, the utility model can effectively remove dust generated by chiseling before repairing concrete components, improve the bonding strength of the new and old concrete bonding surfaces, prevent cracks and falling off, and improve the quality of the repair project. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The schematic diagram of the structure of a dust cleaning machine for repairing concrete components in an anti-collision area;

[0016] Figure 2 yes Figure 1 A schematic cross-sectional structure diagram of ;

[0017] Figure 3 yes Figure 2 The enlarged schematic diagram of point A in the middle;

[0018] Figure 4 yes Figure 1 A cross-sectional schematic diagram of

[0019] Figure 5 yes Figure 4 A magnified schematic diagram of point B in the middle.

[0020] Reference numerals:

[0021] 1. Mounting plate; 11. Handle;

[0022] 2. Cleaning mechanism; 21. Servo motor; 22. Transmission shaft; 23. Cleaning column; 24. Brush;

[0023] 3. Dust collection assembly; 31. Ventilation pipe; 32. Fixed seat; 33. First fixed sleeve; 34. Second fixed sleeve; 35. Fixed plate; 36. Sealing block; 37. Rotating sleeve; 38. Fan blade;

[0024] 4. Collection mechanism; 41. Sealing cover; 42. Collection tank; 43. Filter. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] Example

[0031] like Figure 1 and Figure 2 As shown, the utility model proposes a dust cleaning machine for repairing concrete components in an anti-collision area, comprising an L-shaped mounting plate 1 and a handle 11 mounted on one side thereof, the handle 11 being arranged for easy gripping. It also comprises a cleaning mechanism 2 mounted on the mounting plate 1 for sweeping dust, the cleaning mechanism 2 comprising a servo motor 21, a transmission shaft 22, a cleaning column 23, and bristles 24. The servo motor 21 is mounted on the side of the mounting plate 1, the output end of the servo motor 21 passes through the mounting plate 1 and is fixedly connected to the transmission shaft 22, and the servo motor 21 drives the transmission shaft 22 to rotate after starting. The cleaning column 23 is mounted on one end of the transmission shaft 22 away from the servo motor 21, and the transmission shaft 22 drives the cleaning column 23 to rotate when rotating. Multiple groups of bristles 24 are distributed in a circular array on the outside of the cleaning column 23, and the cleaning column 23 drives the bristles 24 to rotate when rotating, and at the same time cleans the dust, so that the dust attached to the repaired part is diffused in the air.

[0032] For details, please refer to Figure 2-5The dust cleaning machine also includes a dust collecting assembly 3 arranged in the cleaning mechanism 2 for absorbing dust. The dust collecting assembly 3 includes a ventilation pipe 31 and a fixing seat 32. The ventilation pipe 31 is L-shaped and is a passage for circulating air. The ventilation pipe 31 is fixedly connected to the mounting plate 1 through the fixing seat 32, and the position of the ventilation pipe 31 is fixed. The transmission shaft 22 passes through the ventilation pipe 31, and one end of the ventilation pipe 31 close to the cleaning column 23 is set in a trumpet shape to facilitate air to enter the ventilation pipe 31. The dust collecting assembly 3 also includes a first fixing sleeve 33, a second fixing sleeve 34, and a fixing plate 35. The first fixing sleeve 33 is arranged in the ventilation pipe 31 and one end is fixedly connected to the ventilation pipe 31. The transmission shaft 22 is rotatably connected to the first fixing sleeve 33. The position of the ventilation pipe 31 is fixed, so that the transmission shaft 22 will not drive the ventilation pipe 31 to rotate when rotating. The second fixed sleeve 34 is arranged on the ventilation pipe 31 and sleeved on the outer ring of the transmission shaft 22. Multiple groups of fixed plates 35 are arranged in a circular array and one end is fixedly connected to the outer ring of the second fixed sleeve 34. The ends of the multiple groups of fixed plates 35 away from the second fixed sleeve 34 are all fixedly connected to the inner wall of the ventilation pipe 31. The fixed plates 35 make the second fixed sleeve 34 fixedly connected to the inner wall of the ventilation pipe 31, so that the transmission shaft 22 rotates smoothly. The dust collection component 3 also includes a sealing block 36 arranged at the end of the second fixed sleeve 34 away from the first fixed sleeve 33. The sealing block 36 is fixedly connected to the outer ring of the transmission shaft 22. The sealing block 36 is rotatably connected to one end of the second fixed sleeve 34 and the cross-section is L-shaped and cooperates with each other to prevent dust from entering the gap between the transmission shaft 22 and the second fixed sleeve 34. The dust collection component 3 also includes a rotating sleeve 37 and a fan blade 38. The rotating sleeve 37 is arranged between the first fixed sleeve 33 and the second fixed sleeve 34 and is fixedly connected to the outer ring of the transmission shaft 22. When the transmission shaft 22 rotates, the rotating sleeve 37 is driven to rotate synchronously. The plurality of blades 38 are arranged in an annular shape on the outer ring of the rotating sleeve 37. When the rotating sleeve 37 rotates, the blades 38 are driven to rotate, thereby allowing air to flow. The first fixed sleeve 33 and the second fixed sleeve 34 are both provided with convex rings at one end close to the rotating sleeve 37. The two ends of the rotating sleeve 37 are provided with sliding grooves corresponding to the convex rings to prevent dust from entering the gap between the first fixed sleeve 33 and the second fixed sleeve 34 and the transmission shaft 22.

[0033] Finally, the dust cleaning machine also includes a collection mechanism 4 installed on the mounting plate 1 for collecting dust. The collection mechanism 4 includes a sealing cover 41, a collection tank 42, and a filter screen 43. The sealing cover 41 is fixedly connected to one side of the mounting plate 1. The sealing cover 41 is fixedly connected to one end of the ventilation pipe 31 away from the cleaning column 23. The position of the sealing cover 41 is fixed. The fan blades 38 drive the air flow. The air enters from one end of the ventilation pipe 31 close to the cleaning column 23, and is discharged from the other end and passes through the sealing cover 41. The collection tank 42 is threadedly connected to the sealing cover 41. A plurality of ventilation holes are provided on the side of the collection tank 42 away from the sealing cover 41 to facilitate air circulation, so that the air flowing into the ventilation pipe 31 passes through the collection tank 42. The filter screen 43 is installed in the collection tank 42 to facilitate filtering dust in the air, prevent secondary pollution, and not hinder the flow of air.

[0034] In this embodiment, after the chiseling of the repair position is completed, the handle 11 is held and the servo motor 21 is started. The servo motor 21 drives the cleaning column 23 to rotate through the transmission shaft 22, so that the bristles 24 rotate synchronously, so that the bristles 24 are close to the chiseling position. Therefore, the bristles 24 can sweep larger debris away from the repair position when rotating. At the same time, the dust generated by the chiseling diffuses into the surrounding environment due to the sweeping of the bristles 24. At the same time, the transmission shaft 22 drives the rotating sleeve 37 to rotate and drives the fan blades 38 to rotate, so that the air enters the ventilation pipe 31 through one end of the ventilation pipe 31 close to the cleaning column 23, and is discharged from the other end of the ventilation pipe 31 to the collection tank 42, and the air flows out through the ventilation hole opened on the side of the collection tank 42 away from the sealing cover 41. When the air passes through the filter 43, the dust in the air is filtered to prevent the dust from falling into the repair position again and causing secondary pollution, thereby effectively cleaning the dust at the chiseling position, and then after re-casting the concrete, the bonding strength of the new and old concrete bonding surfaces is improved to prevent cracks and falling off, thereby improving the quality of the repair project.

[0035] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.

Claims

1. A dust cleaning machine for repairing concrete components in anti-collision areas, characterized in that: include: An L-shaped mounting plate (1) and a handle (11) mounted on one side thereof; A cleaning mechanism (2) mounted on the mounting plate (1) for sweeping away dust; A dust collecting assembly (3) is arranged in the cleaning mechanism (2) for collecting dust, and a collecting mechanism (4) is installed on the mounting plate (1) for collecting dust.

2. A dust cleaning machine for repairing concrete components in an anti-collision area according to claim 1, characterized in that: The cleaning mechanism (2) comprises a servo motor (21), a transmission shaft (22), a cleaning column (23), and bristles (24); the servo motor (21) is mounted on a side of a mounting plate (1); an output end of the servo motor (21) passes through the mounting plate (1) and is fixedly connected to the transmission shaft (22); the cleaning column (23) is mounted on an end of the transmission shaft (22) away from the servo motor (21); and a plurality of groups of bristles (24) are distributed on the outside of the cleaning column (23) in a ring array.

3. A dust cleaning machine for repairing concrete components in an anti-collision area according to claim 2, characterized in that: The dust collection assembly (3) comprises a ventilation pipe (31) and a fixing seat (32); the ventilation pipe (31) is arranged in an L shape; the ventilation pipe (31) is fixedly connected to the mounting plate (1) via the fixing seat (32); the transmission shaft (22) passes through the ventilation pipe (31); and one end of the ventilation pipe (31) close to the cleaning column (23) is arranged in a trumpet shape.

4. A dust cleaning machine for repairing concrete components in an anti-collision area according to claim 3, characterized in that: The dust collecting assembly (3) further comprises a first fixing sleeve (33), a second fixing sleeve (34), and a fixing plate (35); the first fixing sleeve (33) is arranged in the ventilation pipe (31) and one end of the fixing sleeve is fixedly connected to the ventilation pipe (31); the transmission shaft (22) is rotatably connected to the first fixing sleeve (33); the second fixing sleeve (34) is arranged in the ventilation pipe (31) and sleeved on the outer ring of the transmission shaft (22); a plurality of groups of fixing plates (35) are arranged in an annular array and one end of the fixing plates (35) is fixedly connected to the outer ring of the second fixing sleeve (34); and one end of the fixing plates (35) away from the second fixing sleeve (34) is fixedly connected to the inner wall of the ventilation pipe (31).

5. A dust cleaning machine for repairing concrete components in an anti-collision area according to claim 4, characterized in that: The dust collection assembly (3) further comprises a sealing block (36) arranged at one end of the second fixed sleeve (34) away from the first fixed sleeve (33); the sealing block (36) is fixedly connected to the outer ring of the transmission shaft (22); the sealing block (36) is rotatably connected to one end of the second fixed sleeve (34) and the cross-sections are L-shaped structures that cooperate with each other.

6. A dust cleaning machine for repairing concrete components in an anti-collision area according to claim 4, characterized in that: The dust collecting assembly (3) further comprises a rotating sleeve (37) and fan blades (38); the rotating sleeve (37) is arranged between the first fixed sleeve (33) and the second fixed sleeve (34) and fixedly connected to the outer ring of the transmission shaft (22); a plurality of groups of fan blades (38) are arranged in a circular shape and arranged in an orderly manner on the outer ring of the rotating sleeve (37); a convex ring is arranged at one end of the first fixed sleeve (33) and the second fixed sleeve (34) close to the rotating sleeve (37); and sliding grooves corresponding to the convex rings are provided at both ends of the rotating sleeve (37).

7. The dust cleaning machine for repairing concrete components in the anti-collision area according to claim 3 is characterized in that: The collecting mechanism (4) comprises a sealing cover (41), a collecting tank (42), and a filter screen (43); the sealing cover (41) is fixedly connected to one side of the mounting plate (1); the sealing cover (41) is fixedly connected to one end of the ventilation pipe (31) away from the cleaning column (23); the collecting tank (42) is threadedly connected to the sealing cover (41); a plurality of ventilation holes are provided on one side of the collecting tank (42) away from the sealing cover (41); and the filter screen (43) is installed in the collecting tank (42).