Electrostatic dust collection device
By using electrostatic ionization and water wall absorption methods in the dust removal device, the problem of low dust removal efficiency of traditional manual cleaning is solved, and a more efficient dust removal effect is achieved.
Patent Information
- Application Number
- CN202421242760.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The traditional dust removal method relies on manual cleaning, which is inefficient and prone to errors and omissions.
An electrostatic dust removal device is designed, including a first ionizing rod and a second ionizing rod, ionizes the dust through an electric field, and uses an air pump and a spray head to form a water wall to absorb the dust.
It improves dust removal efficiency, reduces the need for manual cleaning, and enhances the practicality of the equipment.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dust removal equipment, and in particular to an electrostatic dust removal device. Background Art
[0002] Spraying is a coating method that uses a spray gun or a disc atomizer to disperse the spray into uniform and fine droplets by pressure or centrifugal force and apply it to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivative methods of the above basic spraying forms, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc. Before spraying the coating on the workpiece surface, the dust and debris on the workpiece surface need to be cleaned.
[0003] At present, the traditional cleaning method is manual cleaning by staff, but manual cleaning by staff is inefficient and prone to errors. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an electrostatic dust removal device, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: an electrostatic dust removal device, comprising a shell, a conveyor belt is fixedly connected to the interior of the shell, a lifting mechanism is provided on the top of the shell, an electric push rod is provided on the bottom of the lifting mechanism, a mounting bracket is fixedly connected to one side of the electric push rod, an electrostatic dust removal mechanism is provided on one side of the mounting bracket, the electrostatic dust removal mechanism comprises a first ionization rod, the first ionization rod is fixedly connected to the mounting bracket, a second ionization rod is provided on one side of the first ionization rod, the second ionization rod is fixedly connected to the mounting bracket, a ventilation mechanism is provided between the first ionization rod and the second ionization rod, a dust reduction mechanism is provided on the side of the top of the shell away from the lifting mechanism, and a collection mechanism is provided on one side of the conveyor belt.
[0006] As a preferred embodiment, the lifting mechanism includes a motor, the motor is fixedly connected to the shell, the output end of the motor is fixedly connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a fixing frame, the side of the fixing frame away from the threaded rod is slidably connected to a limiting rod, and the interior of the fixing frame is fixedly connected to an electric push rod.
[0007] By adopting the above technical solution, the output end of the motor rotates to drive the threaded rod to rotate, and the threaded rod rotates to drive the fixed frame to move, and the limiting rod limits the fixed frame, so that the fixed frame can be moved better.
[0008] As a preferred embodiment, the ventilation mechanism includes an air pump, which is fixedly connected to the shell, the output end of the air pump is fixedly connected to a delivery pipe, the end of the delivery pipe away from the air pump is fixedly connected to an air outlet, and the air outlet is fixedly connected to the mounting bracket.
[0009] By adopting the above technical solution, air is sucked into the interior of the conveying pipe through the air pump, and then the air is conveyed to the air outlet through the conveying pipe, and then the dust and debris are blown away from the surface of the workpiece through the air outlet, so that the dust and debris can be better blown away from the surface of the workpiece.
[0010] As a preferred embodiment, the dust reduction mechanism includes a water pump, which is fixedly connected to the outer shell, one side of the water pump is fixedly connected to a water tank, the side of the water pump away from the water tank is fixedly connected to a water pipe, the outside of the water pipe is provided with a fixed plate, the fixed plate is fixedly connected to the outer shell, the surface of the fixed plate is fixedly connected to a nozzle, and the nozzle is fixedly connected to the water pipe.
[0011] By adopting the above technical solution, the water inside the water tank is sucked into the water pipe through the water pump, and then transported to the nozzle by the water pipe. The nozzle is then fixed by the fixing plate, and the water is then sprayed out by the nozzle to form a water wall, which can better melt and absorb the generated dust and debris.
[0012] As a preferred embodiment, the collecting mechanism includes a water collecting trough, the water collecting trough is fixedly connected to the outer shell, one side of the water collecting trough is fixedly connected to a water outlet pipe, and the water outlet pipe passes through the outer shell.
[0013] By adopting the above technical solution, water is collected by the water collecting tank and then discharged by the water outlet pipe, so that water can be collected better.
[0014] As a preferred embodiment, curtains are fixedly connected to both sides of the shell.
[0015] By adopting the above technical solution, curtains are fixedly connected to both sides of the shell, which can better prevent external dust from entering the interior of the shell.
[0016] Beneficial effects of this application:
[0017] 1. The electrostatic dust removal device is provided with a first ionization rod and a second ionization rod, and the first ionization rod and the second ionization rod are energized to discharge the first ionization rod and the second ionization rod, and then an electric field is formed between the first ionization rod and the second ionization rod to ionize dust and debris on the surface of the workpiece, thereby avoiding the problem of low efficiency of manual cleaning by staff in the traditional cleaning method, and improving practicality.
[0018] 2. This electrostatic dust removal device is equipped with a water tank, a water pump, a water pipe, a fixing plate and a nozzle. The water inside the water tank is sucked into the water pipe by the water pump, and then transported to the nozzle by the water pipe. The nozzle is fixed by the fixing plate, and then the nozzle sprays water to form a water wall. This avoids the problem of existing devices that require staff to frequently clean the dust inside the shell, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the front structure of this application;
[0020] Figure 2 It is a side structural cross-sectional view of the present application;
[0021] Figure 3 This is a schematic diagram of the lifting mechanism structure of this application;
[0022] Figure 4 This is a schematic diagram of the dust reduction mechanism structure of this application.
[0023] Numbers in the figure: 1. Shell; 2. Conveyor belt; 3. Lifting mechanism; 31. Limit rod; 32. Motor; 33. Threaded rod; 34. Fixed bracket; 4. Electric push rod; 5. Ventilation mechanism; 51. Air pump; 52. Conveying pipe; 53. Air outlet; 6. Collecting mechanism; 61. Water collecting tank; 62. Water outlet pipe; 7. Electrostatic dust removal mechanism; 71. First ionization rod; 72. Second ionization rod; 8. Dust reduction mechanism; 81. Water tank; 82. Water pump; 83. Water pipe; 84. Fixed plate; 85. Sprinkler; 9. Door curtain; 10. Mounting bracket. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0025] Reference Figure 1-3 FIG. 1 shows an electrostatic dust removal device, comprising a shell 1, a conveyor belt 2 is fixedly connected to the inside of the shell 1, a lifting mechanism 3 is provided on the top of the shell 1, an electric push rod 4 is provided on the bottom of the lifting mechanism 3, and the lifting mechanism 3 comprises a motor 32, the motor 32 is fixedly connected to the shell 1, a threaded rod 33 is fixedly connected to the output end of the motor 32, a fixing frame 34 is threadedly connected to the outer surface of the threaded rod 33, a side of the fixing frame 34 away from the threaded rod 33 is slidably connected to a limiting rod 31, and an electric push rod 4 is fixedly connected to the inside of the fixing frame 34; the threaded rod 33 is driven to rotate by the output end of the motor 32, and the fixing frame 34 is driven to move by the rotation of the threaded rod 33, and the fixing frame 34 is limited by the limiting rod 31, so that the fixing frame 34 can be better moved.
[0026] Reference Figure 2-3 Figure, one side of the electric push rod 4 is fixedly connected with a mounting bracket 10, one side of the mounting bracket 10 is provided with an electrostatic dust removal mechanism 7, the electrostatic dust removal mechanism 7 includes a first ionization rod 71, the first ionization rod 71 is fixedly connected to the mounting bracket 10, one side of the first ionization rod 71 is provided with a second ionization rod 72, the second ionization rod 72 is fixedly connected to the mounting bracket 10, a ventilation mechanism 5 is provided between the first ionization rod 71 and the second ionization rod 72, the ventilation mechanism 5 includes an air pump 51, the air pump 51 is fixedly connected to the housing 1, the output end of the air pump 51 is fixedly connected with a delivery pipe 52, the end of the delivery pipe 52 away from the air pump 51 is fixedly connected with an air outlet 53, and the air outlet 53 is fixedly connected to the mounting bracket 10; air is sucked into the interior of the delivery pipe 52 by the air pump 51, and then the air is transported to the air outlet 53 by the delivery pipe 52, and then the dust and debris are blown away from the surface of the workpiece by the air outlet 53, so that the dust and debris can be better blown away from the surface of the workpiece.
[0027] Reference Figure 2-4 In the figure, a dust reduction mechanism 8 is provided on the side of the top of the shell 1 away from the lifting mechanism 3, and the dust reduction mechanism 8 includes a water pump 82, which is fixedly connected to the shell 1, and one side of the water pump 82 is fixedly connected to a water tank 81, and the side of the water pump 82 away from the water tank 81 is fixedly connected to a water pipe 83, and the outside of the water pipe 83 is provided with a fixing plate 84, and the fixing plate 84 is fixedly connected to the shell 1, and a nozzle 85 is fixedly connected to the surface of the fixing plate 84, and the nozzle 85 is fixedly connected to the water pipe 83; the water inside the water tank 81 is sucked into the water pipe 83 by the water pump 82, and then transported to the nozzle 85 by the water pipe 83, and then the nozzle 85 is fixed by the fixing plate 84, and then the nozzle 85 sprays water to form a water wall, which can better melt and absorb the generated dust and debris.
[0028] Reference Figure 2 A collecting mechanism 6 is provided on one side of the conveyor belt 2, and the collecting mechanism 6 includes a water collecting trough 61, and the water collecting trough 61 is fixedly connected to the outer shell 1. One side of the water collecting trough 61 is fixedly connected with a water outlet pipe 62, and the water outlet pipe 62 runs through the outer shell 1; water is collected by the water collecting trough 61 and then discharged by the water outlet pipe 62, so that the water can be better collected.
[0029] Reference Figure 1 , curtains 9 are fixedly connected to both sides of the shell 1; by fixing the curtains 9 on both sides of the shell 1, it is possible to better prevent external dust from entering the interior of the shell 1.
[0030] Working principle: the workpiece is placed on the surface of the conveyor belt 2, and then the conveyor belt 2 conveys the workpiece to the inside of the housing 1, and then the output end of the motor 32 rotates to drive the threaded rod 33 to rotate, and then the threaded rod 33 rotates to drive the fixed frame 34 to move, and then the limit rod 31 limits the fixed frame 34, and then the telescopic end of the electric push rod 4 is extended to drive the mounting bracket 10 to move, and then the mounting bracket 10 moves to drive the first ionization rod 71 and the second ionization rod 72 to adjust the position, and then the first ionization rod 71 and the second ionization rod 72 are energized to discharge the first ionization rod 71 and the second ionization rod 72, and then the first ionization rod 71 and the second ionization rod 72 are electrically charged. An electric field is formed between an ionization rod 71 and a second ionization rod 72 to ionize dust and debris on the surface of the workpiece. The air pump 51 then draws air into the interior of the delivery pipe 52, and the delivery pipe 52 delivers the air to the air outlet 53, and the dust and debris are blown out from the air outlet 53 to blow the dust and debris away from the surface of the workpiece. The water pump 82 then draws water from the interior of the water tank 81 into the water pipe 83, and the water pipe 83 delivers the water to the nozzle 85, and the nozzle 85 is fixed by the fixing plate 84, and the nozzle 85 sprays water to form a water wall, which can better absorb the generated dust and debris. The water is then collected by the water collecting tank 61 and discharged by the water outlet pipe 62.
[0031] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.
Claims
1. An electrostatic precipitator, comprising a housing (1), characterized in that: A conveyor belt (2) is fixedly connected to the interior of the shell (1); a lifting mechanism (3) is provided at the top of the shell (1); an electric push rod (4) is provided at the bottom of the lifting mechanism (3); a mounting bracket (10) is fixedly connected to one side of the electric push rod (4); an electrostatic dust removal mechanism (7) is provided on one side of the mounting bracket (10); the electrostatic dust removal mechanism (7) comprises a first ionization rod (71); the first ionization rod (71) is fixedly connected to the mounting bracket (10); a second ionization rod (72) is provided on one side of the first ionization rod (71); the second ionization rod (72) is fixedly connected to the mounting bracket (10); a ventilation mechanism (5) is provided between the first ionization rod (71) and the second ionization rod (72); a dust reduction mechanism (8) is provided on a side of the top of the shell (1) away from the lifting mechanism (3); and a collecting mechanism (6) is provided on one side of the conveyor belt (2).
2. An electrostatic precipitator according to claim 1, characterized in that: The lifting mechanism (3) comprises a motor (32), the motor (32) being fixedly connected to the housing (1), the output end of the motor (32) being fixedly connected to a threaded rod (33), the outer surface of the threaded rod (33) being threadedly connected to a fixing frame (34), a side of the fixing frame (34) away from the threaded rod (33) being slidably connected to a limit rod (31), and the interior of the fixing frame (34) being fixedly connected to an electric push rod (4).
3. An electrostatic precipitator according to claim 1, characterized in that: The ventilation mechanism (5) comprises an air pump (51), the air pump (51) being fixedly connected to the housing (1), the output end of the air pump (51) being fixedly connected to a delivery pipe (52), the end of the delivery pipe (52) away from the air pump (51) being fixedly connected to an air outlet (53), and the air outlet (53) being fixedly connected to the mounting bracket (10).
4. An electrostatic precipitator according to claim 1, characterized in that: The dust suppression mechanism (8) comprises a water pump (82), the water pump (82) being fixedly connected to the housing (1), one side of the water pump (82) being fixedly connected to a water tank (81), a side of the water pump (82) away from the water tank (81) being fixedly connected to a water pipe (83), a fixing plate (84) being provided on the outside of the water pipe (83), the fixing plate (84) being fixedly connected to the housing (1), a nozzle (85) being fixedly connected to the surface of the fixing plate (84), and the nozzle (85) being fixedly connected to the water pipe (83).
5. An electrostatic precipitator according to claim 1, characterized in that: The collecting mechanism (6) comprises a water collecting trough (61), the water collecting trough (61) being fixedly connected to the outer shell (1), one side of the water collecting trough (61) being fixedly connected to a water outlet pipe (62), and the water outlet pipe (62) passing through the outer shell (1).
6. An electrostatic precipitator according to claim 1, characterized in that: Curtain fabrics (9) are fixedly connected to both sides of the shell (1).