Aluminum profile extrusion grinding tool for doors and windows
By designing the combination of the first tooth plate, gear and second tooth plate in the aluminum profile extrusion abrasive for doors and windows, the downward force is converted into an upward force, and the uneven extrusion of aluminum in the prior art is solved The problem of improving the uniformity of molding and sealing effect.
Patent Information
- Application Number
- CN202421277271.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing aluminum profile extrusion abrasives for doors and windows only apply downward force when extruding aluminum, resulting in uneven extrusion of aluminum and possible molding defects.
An extrusion abrasive tool including a housing, an upper plate and a lower mold is designed, and the downward force is converted into an upward force through the arrangement of the first tooth plate, the gear and the second tooth plate, and transmitted to the lower through the gear. The mold allows it to rise to apply upward force to the aluminum material to achieve bidirectional extrusion.
Through bidirectional extrusion, the forming uniformity of aluminum material is improved, the probability of defects in the molded aluminum profile is reduced, and the sealing effect between the upper plate and the lower mold is enhanced.
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Figure CN222470267U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum profiles, and in particular to an aluminum profile extrusion mold for doors and windows. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: melting, extrusion and coloring. Among them, coloring mainly includes: oxidation, electrophoretic coating, fluorocarbon spraying, powder spraying, wood grain transfer and other processes.
[0003] The existing patent (publication number: CN212598012U) discloses an aluminum profile extrusion mold for doors and windows, which belongs to the field of aluminum profile technology, including a panel, the top of which is fixedly connected to two connecting modules, the tops of the two connecting modules are fixedly connected to two connecting buckles, the top of the panel is provided with a fluid inlet, the fluid inlet is located on the opposite side of the two connecting modules, and the panel is provided with a diversion cavity inside, the diversion cavity is located at the bottom of the fluid inlet and is connected to the inside.
[0004] The above-mentioned comparative document points out that in this device and this utility model, the metal fluid enters the diversion chamber through the fluid inlet, and the diversion chamber can make the metal fluid flow to the inside of the bottom plate at a uniform speed. When the extrusion is completed and needs to be separated, the horizontal plate is lifted and the rotating rod is rotated ninety degrees, and the two vertical rods are inserted into the clamping holes on the front and rear sides. At this time, the strip block is not restricted by the clamping block and can move up and down freely, and then the panel can be moved up, which solves the previous problem of uneven metal fluid flow rate and gap between the devices. However, when the device extrude the aluminum profile, the panel is connected to the extrusion device and the downward force is provided by the extrusion device to extrude the aluminum. Since the force applied to the aluminum is only downward pressure, it is easy to cause uneven extrusion of the aluminum, which may cause defects in the formed aluminum profile. Utility Model Content
[0005] In view of the shortcomings of the prior art, the present application provides an aluminum profile extrusion mold for doors and windows, which has the advantages of bidirectional extrusion of aluminum materials, etc., and solves the problem that when the device extrudes the aluminum profile, the panel is connected to the extrusion device and the extrusion device provides a downward force to extrude the aluminum material. Since the force applied to the aluminum material is only downward pressure, it is easy to cause uneven extrusion of the aluminum material, which may cause defects in the aluminum profile after forming.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: an aluminum profile extrusion mold for doors and windows, comprising an outer shell and an upper plate, wherein both sides of the inner part of the outer shell are rotatably connected to a rotating shaft, and the outer walls of the two rotating shafts are rotatably connected to gears, slots are provided on both sides of the upper end of the outer shell, a lower mold is slidably connected to the inner part of the outer shell, and a first tooth plate is fixedly connected to both sides of the lower mold.
[0007] The second tooth plates are fixedly connected to both sides of the bottom end of the upper plate, and the connection modules are fixedly connected to both sides of the upper end of the upper plate.
[0008] Through the above scheme, by setting the first tooth plate, the gear and the second tooth plate, it can be achieved that when the aluminum material is extruded, the power device applies a downward force to the upper plate to make it descend, and the two second tooth plates at the bottom end of the upper plate drive the gear to rotate. The downward force applied by the upper plate is converted into an upward force through the rotation of the gear and transmitted to the lower mold through the first tooth plate, so that the lower mold rises through the rotation of the gear to apply an upward force to the aluminum material in the lower mold, which cooperates with the downward force generated by the power device, thereby extruding the aluminum material, and making the sealing effect between the upper plate and the lower mold better, thereby reducing the probability of defects in the formed aluminum profile.
[0009] Furthermore, an exhaust hole is provided through the upper end of the upper plate, a feeding funnel is fixedly connected to the interior of the upper plate, an upper mold is fixedly connected to the bottom end of the upper plate, and a material distribution pipe is fixedly provided inside the upper mold.
[0010] Through the above scheme, the setting of the feed funnel is used to facilitate the metal fluid to enter the lower mold, and the setting of the distribution pipe can guide the metal fluid to the two sides of the lower mold respectively, and the setting of the exhaust hole is used to discharge the air inside the lower mold.
[0011] Furthermore, four first positioning columns and four second positioning columns are fixedly connected to the bottom end of the upper plate.
[0012] Through the above solution, the first positioning column and the second positioning column are provided to position the upper plate.
[0013] Furthermore, the upper end of the lower mold is provided with four first positioning holes, and the upper end of the shell is provided with four second positioning holes.
[0014] Through the above solution, the first positioning hole is used to position the lower mold, and the second positioning hole is used to position the shell.
[0015] Furthermore, the four first positioning posts are all slidably disposed inside the first positioning hole, and the four second positioning posts are all slidably disposed inside the second positioning hole.
[0016] Through the above solution, the first positioning column is slidably arranged inside the first positioning hole to position the upper mold and the lower mold, and the second positioning column is slidably arranged inside the second positioning hole to position the upper plate and the shell.
[0017] Furthermore, heat dissipation grooves are provided on both sides of the shell.
[0018] Through the above scheme, the heat sink is designed to dissipate heat from the lower die during the forming of the aluminum material.
[0019] Furthermore, the two gears are respectively meshed with the first gear plate and the second gear plate.
[0020] Through the above solution, the second tooth plate moves downward and meshes with the gear, thereby driving the gear to rotate and drive the first tooth plate to lift upward.
[0021] Furthermore, the two second tooth plates are both slidably disposed inside the slot.
[0022] Through the above solution, the slot is arranged to enable the second tooth plate to slide in the housing.
[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0024] The aluminum profile extrusion mold for doors and windows can achieve the following by arranging the first tooth plate, the gear and the second tooth plate: when extruding the aluminum material, the power device applies a downward force to the upper plate to make it descend, and the two second tooth plates at the bottom of the upper plate drive the gear to rotate, and the downward force applied by the upper plate is converted into an upward force through the rotation of the gear and transmitted to the lower mold through the first tooth plate, so that the lower mold is raised by the rotation of the gear to apply an upward force to the aluminum material in the lower mold, which cooperates with the downward force generated by the power device, thereby extruding the aluminum material, and making the sealing effect between the upper plate and the lower mold better, thereby reducing the probability of defects in the aluminum profile after forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of this application;
[0026] Figure 2 It is a cross-sectional view of the overall structure of the structure of this application;
[0027] Figure 3 This is a schematic diagram of the upper cover structure of the present application;
[0028] Figure 4 This is a schematic diagram of the shell structure of the present application.
[0029] In the figure:
[0030] 1. Shell; 2. Rotating shaft; 3. Gear; 4. Slot; 5. Lower mold; 6. First tooth plate; 7. Upper plate; 8. Second tooth plate; 9. Connecting module; 10. Exhaust hole; 11. Feed funnel; 12. Upper mold; 13. Distributing pipe; 14. First positioning column; 15. Second positioning column; 16. First positioning hole; 17. Second positioning hole; 18. Heat dissipation groove. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0032] See also Figure 1 , Figure 2 and Figure 3 In this embodiment, an aluminum profile extrusion mold for doors and windows includes a shell 1 and an upper plate 7. Both sides of the shell 1 are rotatably connected with a rotating shaft 2. The outer walls of the two rotating shafts 2 are rotatably connected with gears 3. The gears 3 are rotatably arranged inside the shell 1 through the rotating shaft 2. Slots 4 are provided on both sides of the upper end of the shell 1. A lower mold 5 is slidably connected inside the shell 1. Both sides of the lower mold 5 are fixedly connected with a first tooth plate 6. The lower mold 5 is lifted by rotating the first tooth plate 6 through the gear 3. Second tooth plates 8 are fixedly connected on both sides of the bottom end of the upper plate 7. Connecting modules 9 are fixedly connected on both sides of the upper end of the upper plate 7. The connecting module 9 is used to connect a power device.
[0033] See also Figure 2 and Figure 3 An exhaust hole 10 is provided at the upper end of the upper plate 7, and the exhaust hole 10 is used to exhaust the air inside the lower mold 5. A feed funnel 11 is fixedly connected to the upper plate 7, and an upper mold 12 is fixedly connected to the bottom end of the upper plate 7. A distribution pipe 13 is fixedly provided inside the upper mold 12. The feed funnel 11 is used to facilitate the metal fluid to enter the lower mold 5, and the metal fluid can be guided to the two sides of the lower mold 5 respectively through the distribution pipe 13. Four first positioning columns 14 and four second positioning columns 15 are fixedly connected to the bottom end of the upper plate 7, and the first positioning columns 14 and the second positioning columns 15 are used to position the upper plate 7.
[0034] See also Figure 1 , Figure 3 and Figure 4Four first positioning holes 16 are provided at the upper end of the lower mold 5, and four second positioning holes 17 are provided at the upper end of the shell 1. The first positioning holes 16 are used to position the lower mold 5, and the second positioning holes 17 are used to position the shell 1. The four first positioning posts 14 are slidably arranged inside the first positioning holes 16, and the second positioning posts 15 are slidably arranged inside the second positioning holes 17. The first positioning posts 14 are slidably arranged inside the first positioning holes 16 to position the upper mold 12 and the lower mold 5, and the second positioning posts 15 are slidably arranged inside the second positioning holes 17 to position the upper plate 7 and the shell 1. Heat dissipation grooves 18 are provided on both sides of the shell 1. The heat dissipation grooves 18 are designed to dissipate heat for the lower mold 5 during aluminum forming. The two gears 3 are respectively meshed with the first tooth plate 6 and the second tooth plate 8. The second tooth plate 8 moves downward and drives the gear 3 to rotate through meshing with the gear 3, which will drive the first tooth plate 6 to lift upward. The two second tooth plates 8 are slidably arranged inside the slot 4, and the slot 4 is set to enable the second tooth plate 8 to slide in the shell 1.
[0035] In this embodiment, the aluminum profile extrusion mold for doors and windows can be realized by setting the first tooth plate 6, the gear 3 and the second tooth plate 8. When the aluminum material is extruded, the power device applies a downward force to the upper plate 7 to make it descend, and the two second tooth plates 8 at the bottom of the upper plate 7 drive the gear 3 to rotate. The downward force applied by the upper plate 7 is converted into an upward force through the rotation of the gear 3 and transmitted to the lower mold 5 through the first tooth plate 6, so that the lower mold 5 rises through the rotation of the gear 3, exerting an upward force on the aluminum material in the lower mold 5, cooperating with the downward force generated by the power device, thereby extruding the aluminum material, and making the sealing effect between the upper plate 7 and the lower mold 5 better, thereby reducing the probability of defects in the formed aluminum profile.
[0036] It should be noted that the first tooth plate 6, the gear 3 and the second tooth plate 8 are all made of high-carbon steel. The high-carbon steel has high hardness, excellent wear resistance, and outstanding elasticity and toughness.
[0037] The working principle of the above embodiment is:
[0038] First, the aluminum material to be extruded is placed in the feed hopper 11, and the power device connected to the connection module 9 is started. The power device will generate a downward force, which is applied to the upper plate 7, causing it to begin to descend. As the upper plate 7 descends, the two second tooth plates 8 at its bottom will enter the slot 4 and mesh with the gear 3. When the second tooth plates 8 descend, they will drive the gear 3 to rotate. The rotation of the gear 3 will convert the downward force applied by the upper plate 7 into an upward force, and transmit it to the lower mold 5 through the first tooth plate 6. Due to the rotation of the gear 3, the lower mold 5 will rise, exerting an upward force on the aluminum material in the lower mold 5. At the same time, the power device continues to exert downward force. The cooperation of these two forces will extrude the aluminum material. During the extrusion process, the exhaust hole 10 will exhaust the air inside the lower mold 5, and the setting of the feed funnel 11 and the material distribution pipe 13 ensures that the metal fluid can flow smoothly into the lower mold 5 and is guided to the two sides of the lower mold 5 through the material distribution pipe 13. Under the action of the heat dissipation grooves 18 on both sides of the shell 1, the lower mold 5 dissipates heat during the aluminum forming process. The first positioning column 14 and the second positioning column 15 are slidably arranged in the first positioning hole 16 and the second positioning hole 17 respectively to ensure the correct positioning between the upper plate 7, the lower mold 5 and the shell 1. This also helps to maintain the sealing effect between the upper mold 12 and the lower mold 5.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0040] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An aluminum profile extrusion mold for doors and windows, comprising a housing (1) and an upper plate (7), characterized in that: The housing (1) has rotating shafts (2) rotatably connected to both sides of the interior, and the outer walls of the two rotating shafts (2) are rotatably connected to gears (3). Slots (4) are provided on both sides of the upper end of the housing (1). The housing (1) has a lower mold (5) slidably connected to the interior, and the lower mold (5) has first tooth plates (6) fixedly connected to both sides. Second tooth plates (8) are fixedly connected to both sides of the bottom end of the upper plate (7), and connection modules (9) are fixedly connected to both sides of the top end of the upper plate (7).
2. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: An exhaust hole (10) is provided through the upper end of the upper plate (7), a feeding funnel (11) is fixedly connected inside the upper plate (7), an upper mold (12) is fixedly connected to the bottom end of the upper plate (7), and a material distribution pipe (13) is fixedly provided inside the upper mold (12).
3. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: Four first positioning columns (14) and four second positioning columns (15) are respectively fixedly connected to the bottom end of the upper plate (7).
4. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: The upper end of the lower mold (5) is provided with four first positioning holes (16), and the upper end of the housing (1) is provided with four second positioning holes (17).
5. The aluminum profile extrusion mold for doors and windows according to claim 3, characterized in that: The four first positioning columns (14) are all slidably disposed inside the first positioning hole (16), and the four second positioning columns (15) are all slidably disposed inside the second positioning hole (17).
6. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: Heat dissipation grooves (18) are provided on both sides of the housing (1).
7. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: The two gears (3) are respectively meshed with the first tooth plate (6) and the second tooth plate (8).
8. The aluminum profile extrusion mold for doors and windows according to claim 1, characterized in that: The two second tooth plates (8) are both slidably arranged inside the slot (4).
Citation Information
Patent Citations
Aluminum profile extrusion grinding tool for doors and windows
CN212598012U