Hammering forging equipment for sleeve forging

By designing a forging equipment for casing forging, the stability of the forging process is achieved using hydraulic cylinder mechanism and counterweight thrust installation and upsetting, the problems of unstable forging workpieces and high labor costs are solved, and the size, shape and performance of workpieces are realized. stability consistency and cost savings.

CN222470587UActive Publication Date: 2025-02-14CHONGQING KAIREN MASCH MFG CO LTD
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Patent Information

Application Number
CN202421116115.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing forging technology has problems such as unstable size, shape and performance of forging workpieces, poor consistency and high labor costs.

Method used

A thrust forging equipment for casing forging is designed, and the counterweight thrust installation and upward movement is carried out in the vertical direction by using hydraulic cylinder mechanism to drive the counterweight thrust installation and upward movement in the vertical direction. It is combined with the forging mold structure and the detachable forging punch structure to achieve a stable forging process.

Benefits of technology

Through this equipment, the size, shape and performance of forged workpieces are stable and consistent, saving labor costs, and have strong applicability, which can adapt to different forging manufacturing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

Hammering forging equipment for sleeve forging comprises an equipment body frame, a hydraulic cylinder body mechanism is arranged at the top of the equipment body frame and provided with a piston rod moving back and forth in the vertical direction, and a balance weight hammering installation upset is installed at the bottom of the piston rod. A forging and hammering punch structure is detachably mounted on the lower surface of the balance weight hammering mounting upset, a forging pedestal is arranged below the forging and hammering punch structure, and a forging die structure is detachably mounted in the middle of the forging pedestal. The die is simple in structure, the size, shape and performance of forged workpieces are stable and consistent, labor cost is saved, and applicability is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of forging, and in particular relates to a hammer forging device for sleeve forging. Background Art

[0002] Forging is a processing method that uses forging machinery to apply pressure to metal blanks to cause them to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes and sizes. Forging and stamping are two major components. Forging can eliminate defects such as loose cast metal produced during the smelting process, optimize the microstructure, and because the complete metal flow lines are preserved, the mechanical properties of forgings are generally better than those of castings of the same material. The general forging method is to use a handheld fixture to flip the forging and continuously hammer it into shape on a hammering machine. However, this method is not only extremely wasteful of labor costs, the forged workpiece cannot be stable and consistent, and it also requires a high level of technical skills from the operator.

[0003] In the prior art, the patent document with the announcement number CN 216027821 U discloses a hammering device for composite forging of a left steering arm, in which a front baffle cover is arranged in front of the forging hammering device base, a front end face of the forging hammering device base is provided with a reserved mounting hole groove, and the reserved mounting hole groove is integrally built with the forging hammering device base, one end of the front baffle cover is installed inside the reserved mounting hole groove, an observation window is arranged above the inside of the front baffle cover, and the observation window is integrally built with the front baffle cover, and a door panel is arranged below the observation window, the door panel is rotatably connected to the front baffle cover through a rotating shaft body, and two rotating shaft bodies are provided, and a handle bar is arranged on the front end face of the door panel, and the handle bar is fixedly connected to the door panel. The above scheme solves the problem of injuries caused by splashing of high-temperature materials, but does not solve the problem of stable and consistent size, shape and performance of forged workpieces and labor costs. Utility Model Content

[0004] 1. Technical Problems Solved

[0005] In view of the deficiencies in the prior art, the utility model provides a hammer forging device for sleeve forging which has a simple structure, stable and consistent forging workpiece size, shape and performance, saves labor costs and has strong applicability.

[0006] 2. Specific technical solutions

[0007] A hammer forging device for sleeve forging includes an equipment main frame, a hydraulic cylinder mechanism is arranged on the top of the equipment main frame, the hydraulic cylinder mechanism has a piston rod which moves back and forth in the vertical direction, a counterweight hammer mounting upsetting is installed at the bottom of the piston rod, a forging hammer punch structure is detachably installed on the lower surface of the counterweight hammer mounting upsetting, a forging pedestal is arranged below the forging hammer punch structure, and a forging die structure is detachably installed in the middle of the forging pedestal.

[0008] Preferably, a mounting cavity is provided in the middle of the forging pedestal, a boss structure is provided in the middle of the bottom wall of the mounting cavity, and a mold mounting telescopic frame is provided on the top of the forging pedestal for mounting the forging mold structure.

[0009] Preferably, the mold mounting telescopic frame includes a mounting ring structure and a telescopic connection mechanism, the telescopic connection mechanism is arranged in the forging pedestal, the mounting ring structure is installed on the top of the forging pedestal through the telescopic connection mechanism, and the mounting ring structure is arranged around the edge of the mounting cavity, and the inner ring portion of the mounting ring structure is evenly surrounded by mounting threaded holes for mounting the forging mold structure through a bolt structure.

[0010] Preferably, the telescopic connection mechanism is a hydraulic cylinder or an adjustable threaded rod.

[0011] Preferably, the main frame of the equipment is in the shape of a door frame, and the hydraulic cylinder mechanism is arranged at the center of the cross beam of the door frame of the main frame of the equipment.

[0012] Preferably: the lower surface of the counterweight hammering mounting upsetting is evenly provided with a T-slot structure, the forging hammering punch structure comprises a hammering punch and a mounting plate frame, the hammering punch is arranged at the center of the mounting plate frame, and the hammering punch is arranged downward, a plurality of mounting holes are arranged on the mounting plate frame, and the mounting holes are evenly distributed around the hammering punch, a bolt structure is installed in the mounting hole, and the bolt structure cooperates with the T-slot structure.

[0013] The beneficial effects of the utility model are as follows: the counterweight hammering installation upset is driven by the hydraulic cylinder mechanism to move up and down in the vertical direction, so that the forging hammer punch structure continuously hammers the forging in the forging die structure, and the gravity of the counterweight hammering installation upset falls, making the hammering effect more stable, avoiding the punch rigid bouncing, which makes the forging effect poor, and cooperates with the forging die structure to form, so the size, shape and performance of the forged workpiece are stable and consistent, saving labor costs; and the bottom of the forging die structure is also movably matched with a boss structure, so that the chain segments can pass The forging die structure is movably mounted on the die mounting telescopic frame. When the die mounting telescopic frame drives the forging die structure to move downward, the forging is ejected by the bottom boss structure, thereby facilitating demoulding. At the same time, the forging pedestal with the mounting cavity ensures the stability of the forging die structure installation, avoids sparks, and maintains temperature stability. The forging die structure and the forging hammer punch structure are detachable and replaceable, so they can adapt to the manufacture of different forgings and have strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model as a whole.

[0015] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0016] Figure 3 It is a structural schematic diagram of the forging pedestal in the utility model.

[0017] In the figure: the main frame of the equipment 1; the hydraulic cylinder mechanism 2; the counterweight hammer installation upsetting 3; the forging hammer punch structure 4; the forging pedestal 5; the forging die structure 6; the die installation telescopic frame 7;

[0018] T-slot structure 31; hammer punch 41; mounting plate frame 42; mounting cavity 51; boss structure 52;

[0019] Mounting ring structure 71; telescopic connection mechanism 72; mounting threaded hole 73. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Example:

[0024] like Figure 1 , Figure 2 and Figure 3 As shown: a hammer forging device for sleeve forging is provided with a main frame 1 of the device, a hydraulic cylinder mechanism 2 is provided on the top of the main frame 1 of the device, the main frame 1 of the device is in the shape of a door frame, and the hydraulic cylinder mechanism 2 is provided at the center of the door frame crossbeam of the main frame 1 of the device. Other shapes are also acceptable, but the moment bearing is prone to imbalance and instability. The hydraulic cylinder mechanism 2 has a piston rod that moves back and forth in the vertical direction, and a counterweight hammer installation upsetting 3 is installed at the bottom of the piston rod. A forging hammer punch structure 4 is detachably installed on the lower surface of the counterweight hammer installation upsetting 3, and a forging pedestal 5 is provided below the forging hammer punch structure 4, and a forging die structure 6 is detachably installed in the middle of the forging pedestal 5.

[0025] An installation cavity 51 is provided in the middle of the forging pedestal 5 , a boss structure 52 is provided in the middle of the bottom wall of the installation cavity 51 , and a mold installation telescopic frame 7 is provided on the top of the forging pedestal 5 for installing the forging mold structure 6 .

[0026] The above-mentioned mold installation telescopic frame 7 includes a mounting ring structure 71 and a telescopic connection mechanism 72. The telescopic connection mechanism 72 is arranged in the forging pedestal 5, wherein the telescopic connection mechanism 72 is a hydraulic cylinder or an adjusting threaded rod. The adjusting threaded rod is more stable by rotation adjustment, but the operation is inconvenient, while the hydraulic cylinder is the opposite. The mounting ring structure 71 is installed on the top of the forging pedestal 5 through the telescopic connection mechanism 72, and the mounting ring structure 71 is arranged around the edge of the mounting cavity 51. The inner ring of the mounting ring structure 71 is evenly surrounded by mounting threaded holes 73 for mounting the forging mold structure 6 through a bolt structure.

[0027] T-slot structures 31 are evenly opened on the lower surface of the counterweight hammering mounting upsetting 3, and the forging hammering punch structure 4 has a hammering punch 41 and a mounting plate frame 42. The hammering punch 41 is arranged in the center of the mounting plate frame 42, and the hammering punch 41 is arranged downward. A plurality of mounting holes are provided on the mounting plate frame 42, and the mounting holes are evenly distributed around the hammering punch 41. A bolt structure is installed in the mounting hole, and the bolt structure cooperates with the T-slot structure 31. The forging hammering punch structure 4 cooperates with the T-slot structure 31 through the bolt structure, so that it is stably and detachably installed on the lower surface of the counterweight hammering mounting upsetting 3.

[0028] The principle is as follows: the counterweight hammering installation upsetting 3 is driven by the hydraulic cylinder mechanism 2 to move up and down in the vertical direction, so that the forging hammering punch structure 4 continuously hammers the forging in the forging die structure 6. The gravity of the counterweight hammering installation upsetting 3 makes the hammering effect more stable when it falls, avoiding the punch rigid bouncing, which makes the forging effect poor, and cooperates with the forging die structure 6 to form, so the size, shape and performance of the forged workpiece are stable and consistent, saving labor costs; and the bottom of the forging die structure 6 is also movably matched with a boss structure 52, so that the chain segments can be ventilated, avoiding Excessive sealing causes air holes to form during the forging process, wherein the forging die structure 6 is movably mounted on the die mounting telescopic frame 7. When the forging die structure 6 is moved downward by the die mounting telescopic frame 7, the forging is ejected by the bottom boss structure 52, thereby facilitating demolding. At the same time, the forging base 5 with the mounting cavity 51 ensures the stability of the installation of the forging die structure 6, avoids sparks, and maintains temperature stability. The forging die structure 6 and the forging hammer punch structure 4 are detachable and replaceable, so they can adapt to the manufacture of different forgings and have strong applicability.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.

Claims

1. A hammer forging device for casing forging, characterized in that: The invention comprises an equipment main frame (1), a hydraulic cylinder mechanism (2) is arranged on the top of the equipment main frame (1), the hydraulic cylinder mechanism (2) has a piston rod which moves back and forth in the vertical direction, a counterweight hammer mounting upsetting (3) is installed at the bottom of the piston rod, a forging hammer punch structure (4) is detachably installed on the lower surface of the counterweight hammer mounting upsetting (3), a forging pedestal (5) is arranged below the forging hammer punch structure (4), and a forging die structure (6) is detachably installed in the middle of the forging pedestal (5).

2. The hammer forging equipment for casing forging according to claim 1, characterized in that: A mounting cavity (51) is provided in the middle of the forging pedestal (5), a boss structure (52) is provided in the middle of the bottom wall of the mounting cavity (51), and a mold mounting telescopic frame (7) is also provided on the top of the forging pedestal (5) for mounting the forging mold structure (6).

3. The hammer forging equipment for casing forging according to claim 2, characterized in that: The mold mounting telescopic frame (7) comprises a mounting ring structure (71) and a telescopic connection mechanism (72), wherein the telescopic connection mechanism (72) is arranged in the forging pedestal (5), the mounting ring structure (71) is mounted on the top of the forging pedestal (5) via the telescopic connection mechanism (72), and the mounting ring structure (71) is arranged around the edge of the mounting cavity (51), and the inner ring portion of the mounting ring structure (71) is evenly surrounded by mounting threaded holes (73) for mounting the forging mold structure (6) via a bolt structure.

4. The hammer forging equipment for casing forging according to claim 3, characterized in that: The telescopic connection mechanism (72) is a hydraulic cylinder or an adjusting threaded rod.

5. The hammer forging equipment for casing forging according to claim 1, characterized in that: The equipment main frame (1) is in the shape of a door frame, and the hydraulic cylinder mechanism (2) is arranged at the center of the door frame crossbeam of the equipment main frame (1).

6. The hammer forging equipment for casing forging according to any one of claims 1 to 5, characterized in that: The counterweight hammer mounting upset (3) has a T-slot structure (31) evenly formed on its lower surface. The forging hammer punch structure (4) comprises a hammer punch (41) and a mounting plate frame (42). The hammer punch (41) is arranged at the center of the mounting plate frame (42) and is arranged downward. The mounting plate frame (42) has a plurality of mounting holes evenly distributed around the hammer punch (41). Bolt structures are installed in the mounting holes and the bolt structures cooperate with the T-slot structure (31).

Citation Information

Patent Citations

  • Hammering device for composite forging of left steering arm

    CN216027821U