Portable cold cutting flying saw machine integrated device

Abstract

The utility model discloses a portable cold cutting flying saw machine integrated device in the technical field of flying saw machines, which comprises a support, a sliding block arranged at the upper end of the support, a flying saw machine body fixedly mounted on the sliding block, a saw blade fixedly mounted at the transmission end of the flying saw machine body, a drainage mechanism arranged below the sliding block, and a regulation and control mechanism arranged above the sliding block. The cold cutting flying saw machine integrated device is additionally provided with the regulation and control mechanism and the drainage mechanism, the regulation and control mechanism and the drainage mechanism supplement each other, the regulation and control mechanism adopts a heat exchange mode, and the heat exchange bin is installed on the flying saw machine body and used in cooperation with cooling liquid, so that heat on the flying saw machine body can be rapidly treated, the temperature of the flying saw machine body is reduced, and the cooling efficiency is improved. And the drainage mechanism is used for guiding the cooling liquid in the regulation and control mechanism to enable the cooling liquid to flow into the collecting tank, and the difference is that a liquid leakage plate in the drainage mechanism isolates the miscellaneous scraps and guides the cooling liquid to flow into the collecting tank, so that the effect of circularly using the cooling liquid can be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of flying saw machines, in particular to a convenient integrated device for cold-cut flying saw machines. Background Art

[0002] Flying saw is an automated metal material cutting equipment that uses a high-speed rotating saw blade to cut metal materials. It has the characteristics of fast cutting speed, high precision and high efficiency. Flying saw is usually composed of a saw blade, a saw blade shaft, a transmission system, a control system, etc. The saw blade material is usually carbide or high-speed steel. The saw blade shaft is connected to the motor through a transmission system to achieve high-speed rotation. The control system can adjust the saw blade's rotation speed, feed speed and other parameters to meet different cutting requirements. Flying saws are widely used in metal processing, manufacturing and other fields. They can be used to cut metal plates, pipes, bars, etc., and have high practical value and market prospects.

[0003] The hardness and toughness of metal materials will generate greater friction and heat during the cutting process. This will not only slow down the cutting speed, but also affect the cutting quality, making the cut uneven and even generating burrs. These problems directly affect the working efficiency and cutting quality of the flying saw, and also cause unnecessary losses in the processing of metal materials. Secondly, the flying saw machine that runs for a long time will generate a lot of waste heat, which will not only have an adverse effect on the working environment of the flying saw machine, but also cause additional workload on the motor and other components inside the flying saw machine, and may even cause damage to the components. Utility Model Content

[0004] The purpose of the utility model is to provide a convenient integrated cold-cut flying saw device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a convenient integrated cold-cut flying saw device, comprising a support, a slider is provided at the upper end of the support, a flying saw body is fixedly mounted on the slider, a saw blade is fixedly mounted on the transmission end of the flying saw body, a drainage mechanism is provided below the slider, a regulating mechanism is provided above the slider, the drainage mechanism comprises a collecting trough, a baffle plate, a drainage trough, a leakage plate and a handle, a collecting trough is provided inside the support, a drainage trough is fixedly provided at the lower end of the slider, a baffle plate is fixedly mounted at the lower end of the drainage trough, a leakage plate is provided in the middle of the drainage trough, and a handle is fixedly mounted on the upper end of the leakage plate.

[0006] Optionally, the regulating mechanism includes a coolant tank, a liquid injection pipe, a first liquid pump, a liquid extraction pipe, a liquid spray pipe, a second liquid pump, a heat exchange chamber, a liquid injection branch pipe and a liquid discharge branch pipe, and the heat exchange chamber is fixedly installed on the outer wall of the flying saw body.

[0007] Optionally, a coolant tank is fixedly mounted on the upper end of the slider, and a liquid injection pipe is fixedly mounted on the middle portion of the coolant tank.

[0008] Optionally, a first liquid pump is fixedly installed at the left end of the coolant tank, and a liquid extraction pipe is fixedly connected to the rear end of the first liquid pump.

[0009] Optionally, a liquid spray pipe is fixedly connected to the front end of the first liquid pump, and the nozzle of the liquid spray pipe is close to the saw blade.

[0010] Optionally, a second liquid pump is fixedly installed on the right end of the coolant tank, and a liquid injection branch pipe and a liquid discharge branch pipe are fixedly plugged into the upper end of the heat exchange chamber.

[0011] Optionally, the ends of the liquid injection branch pipe and the liquid discharge branch pipe away from the heat exchange chamber are both connected to the second liquid pump.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] In the utility model, a regulating mechanism and a drainage mechanism are provided. The regulating mechanism can ensure the continuous supply and circulation of coolant during the cutting process by accurately controlling the operation of the first liquid pump and the second liquid pump, which helps to maximize the cooling effect, reduce friction and heat generation during the cutting process, and thus improve the cutting speed and quality. The regulating mechanism starts the heat exchange chamber so that the coolant can quickly absorb and remove the heat on the flying saw body, which not only ensures that the temperature of the flying saw body is controlled within a safe range, but also helps to extend the life of the saw blade and reduce maintenance costs. By accessing the control terminal, the operator can easily adjust the flow and pressure of the coolant to adapt to different cutting conditions and materials; the coolant of the drainage mechanism can be continuously recycled during the cutting process, which not only helps to reduce the consumption of the coolant, but also helps to reduce the operating cost. Through the leakage plate and the collection tank in the drainage mechanism, the debris in the coolant is effectively isolated, which ensures the cleanliness of the coolant and improves the recovery purity of the coolant. Since the drainage mechanism realizes the recycling of the coolant and the isolation of the debris, the generation of waste liquid is reduced, which helps to reduce the impact on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;

[0015] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;

[0016] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional cutaway view;

[0017] Figure 4 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;

[0018] Figure 5 This is a schematic diagram of the structure of the three-dimensional rear view of the utility model;

[0019] Figure 6 For this utility model Figure 3 Schematic diagram of the three-dimensional enlarged structure at point A in the middle.

[0020] In the figure: 1. support; 2. slider; 3. flying saw body; 4. saw blade; 5. regulating mechanism; 501. coolant tank; 502. filling pipe; 503. first liquid pump; 504. suction pipe; 505. spray pipe; 506. second liquid pump; 507. heat exchange chamber; 508. filling branch pipe; 509. discharge branch pipe; 6. drainage mechanism; 601. collecting tank; 602. baffle plate; 603. discharge tank; 604. leakage plate; 605. handle. DETAILED DESCRIPTION

[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 6 In the embodiment of the utility model, a portable integrated cold-cut flying saw device comprises a support 1, a slider 2 is arranged at the upper end of the support 1, a flying saw body 3 is fixedly mounted on the slider 2, a saw blade 4 is fixedly mounted on the transmission end of the flying saw body 3, a drainage mechanism 6 is arranged below the slider 2, a regulating mechanism 5 is arranged above the slider 2, the drainage mechanism 6 comprises a collecting trough 601, a baffle plate 602, a drainage trough 603, a leakage plate 604 and a handle 605, a collecting trough 601 is provided inside the support 1, a drainage trough 603 is fixedly provided at the lower end of the slider 2, a baffle plate 602 is fixedly mounted at the lower end of the drainage trough 603, a leakage plate 604 is arranged in the middle of the drainage trough 603, and a handle 605 is fixedly mounted on the upper end of the leakage plate 604;

[0025] The collecting tank 601 is used to collect the coolant filtered by the drainage mechanism 6, so as to realize the recycling of the coolant and reduce the operation cost. The drain tank 603 effectively isolates the debris in the coolant and avoids the debris from affecting the cutting quality. The handle 605 allows the leakage plate 604 to be easily moved, so as to facilitate the maintenance and cleaning work of the operator.

[0026] The regulating mechanism 5 includes a cooling liquid tank 501, a liquid injection pipe 502, a first liquid pump 503, a liquid extraction pipe 504, a liquid injection pipe 505, a second liquid pump 506, a heat exchange chamber 507, a liquid injection branch pipe 508 and a liquid discharge branch pipe 509. The heat exchange chamber 507 is fixedly installed on the outer wall of the flying saw body 3, the cooling liquid tank 501 is fixedly installed on the upper end of the slider 2, the liquid injection pipe 502 is fixedly installed in the middle of the cooling liquid tank 501, and the first liquid is fixedly installed on the left end of the cooling liquid tank 501. The first liquid pump 503 is fixedly connected to the rear end of the first liquid pump 503 with a liquid extraction pipe 504, and the front end of the first liquid pump 503 is fixedly connected to a liquid injection pipe 505, the nozzle of the liquid injection pipe 505 is close to the saw blade 4, the right end of the coolant tank 501 is fixedly installed with a second liquid pump 506, and the upper end of the heat exchange chamber 507 is fixedly plugged with a liquid injection branch pipe 508 and a liquid discharge branch pipe 509, and the ends of the liquid injection branch pipe 508 and the liquid discharge branch pipe 509 away from the heat exchange chamber 507 are both connected to the second liquid pump 506;

[0027] The first liquid pump 503 is responsible for extracting the coolant from the coolant tank 501 and spraying it onto the saw blade 4. Through high-pressure spraying, the contact area between the coolant and the saw blade 4 is increased, thereby improving the cooling effect. The second liquid pump 506 is responsible for extracting the coolant from the heat exchange chamber 507 and circulating it back to the coolant tank 501, thereby realizing the recycling of the coolant and reducing the consumption of the coolant. The continuous operation of the second liquid pump 506 ensures that the coolant can be continuously supplied, thereby maintaining the continuous cooling of the flying saw body 3 during the cutting process. A cooling medium is provided inside the heat exchange chamber 507, which can continuously absorb the heat from the flying saw body 3 during the cutting process, thereby realizing rapid heat removal. Through the heat exchange function of the heat exchange chamber 507, sensitive components such as the motor inside the flying saw machine are effectively protected, thereby extending the service life of the equipment.

[0028] The working principle of the utility model is as follows: the integrated cold-cut flying saw machine device is additionally provided with a regulating mechanism 5 and a drainage mechanism 6. Before using the integrated cold-cut flying saw machine device, it is necessary to pre-connect the flying saw body 3, the first liquid pump 503 and the second liquid pump 506 to electricity and the control terminal. When using the integrated cold-cut flying saw machine device, the flying saw body 3 is used to cut the material. During the cutting process, the regulating mechanism 5 is enabled, the first liquid pump 503 is started, liquid is pumped through the liquid pumping pipe 504, and the liquid is sprayed on the saw blade 4 through the liquid spraying pipe 505 to reduce the friction and heat of the cutting. At the same time, the second liquid pump 506 is started to achieve the effect of continuously replacing the coolant in the heat exchange chamber 507. The coolant will continuously absorb the heat on the flying saw body 3 to achieve the effect of cooling the flying saw body 3. The coolant sprayed by the regulating mechanism 5 will be sprayed on the slider 2, and the coolant will flow along the slider 2 to the drainage mechanism 6, and leaks down to the collecting tank 601 through the leakage plate 604, thereby realizing the effect of coolant recovery. The difference is that the drainage tank 603 can isolate cutting debris to prevent cutting debris from falling into the collecting tank 601, thereby realizing the effect of recovering coolant with higher purity. In summary, the regulating mechanism 5 and the drainage mechanism 6 complement each other. The regulating mechanism 5 adopts a heat exchange method, and a heat exchange bin 507 is installed on the flying saw body 3. When used in conjunction with the coolant, the heat on the flying saw body 3 can be quickly disposed of, so that the temperature of the flying saw body 3 is reduced, and the safety of the flying saw body 3 is ensured. The drainage mechanism 6 is used to guide the coolant in the regulating mechanism 5 so that the coolant flows to the collecting tank 601. The difference is that the leakage plate 604 in the drainage mechanism 6 isolates debris and guides the coolant to flow to the collecting tank 601, thereby realizing the effect of recycling the coolant.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable integrated cold-cutting flying saw device, comprising a support (1), a slider (2) being arranged at the upper end of the support (1), a flying saw body (3) being fixedly mounted on the slider (2), a saw blade (4) being fixedly mounted at the transmission end of the flying saw body (3), characterized in that: A drainage mechanism (6) is arranged below the slider (2), and a regulating mechanism (5) is arranged above the slider (2). The drainage mechanism (6) comprises a collecting groove (601), a baffle plate (602), a drainage groove (603), a leakage plate (604) and a handle (605). The support (1) is provided with a collecting groove (601) inside, and a drainage groove (603) is fixedly arranged at the lower end of the slider (2). The baffle plate (602) is fixedly installed at the lower end of the drainage groove (603). A leakage plate (604) is arranged in the middle of the drainage groove (603), and a handle (605) is fixedly installed at the upper end of the leakage plate (604).

2. A portable integrated cold-cut flying saw device according to claim 1, characterized in that: The regulating mechanism (5) comprises a cooling liquid tank (501), a liquid injection pipe (502), a first liquid pump (503), a liquid extraction pipe (504), a liquid spray pipe (505), a second liquid pump (506), a heat exchange chamber (507), a liquid injection branch pipe (508) and a liquid discharge branch pipe (509), and the heat exchange chamber (507) is fixedly installed on the outer wall of the flying saw body (3).

3. The portable integrated cold-cut flying saw device according to claim 1, characterized in that: A coolant tank (501) is fixedly mounted on the upper end of the slider (2), and a liquid injection pipe (502) is fixedly mounted on the middle portion of the coolant tank (501).

4. The portable integrated cold-cut flying saw device according to claim 3, characterized in that: A first liquid pump (503) is fixedly installed at the left end of the cooling liquid tank (501), and a liquid extraction pipe (504) is fixedly connected to the rear end of the first liquid pump (503).

5. The portable integrated cold-cut flying saw device according to claim 4, characterized in that: The front end of the first liquid pump (503) is fixedly connected to a liquid spraying pipe (505), and the spraying port of the liquid spraying pipe (505) is close to the saw blade (4).

6. The portable integrated cold-cut flying saw device according to claim 2, characterized in that: A second liquid pump (506) is fixedly installed at the right end of the cooling liquid tank (501), and a liquid injection branch pipe (508) and a liquid discharge branch pipe (509) are fixedly plugged into the upper end of the heat exchange chamber (507).

7. A portable integrated cold-cut flying saw device according to claim 6, characterized in that: The ends of the liquid injection branch pipe (508) and the liquid discharge branch pipe (509) away from the heat exchange chamber (507) are both connected to the second liquid pump (506).

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