Rust removal device for steel member machining
By designing a steel component processing and rust removal device including clamping device and rust removal sand mesh, the problems of low rust removal efficiency and metal material loss in the prior art are solved, and an efficient and accurate rust removal process is achieved, ensuring that Dimensional stability of steel components.
Patent Information
- Application Number
- CN202420847136.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing steel component processing and rust removal device is inefficient and is prone to lose the metal material of the steel component during the rust removal process, resulting in dimensional changes.
A rust removal device including a base plate, a moving plate, a clamping device and a rust removal sand mesh is designed. The clamping device realizes stable clamping and flip of the steel member through a motor-driven worm and a bidirectional threaded rod, and the rust removal sand mesh removes rust when the clamping device drives the steel member to move.
The efficiency and accuracy of rust removal are improved, excessive loss of metal materials in the steel component during the rust removal process is avoided, and the dimensional stability of the steel component is ensured.
Smart Images
Figure CN222472004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel component processing, in particular to a steel component processing and rust removal device. Background Art
[0002] Steel components refer to structural components made of steel, such as steel beams, steel columns, steel trusses, etc. They are commonly used in construction, bridges, machinery and other fields. Steel components have many advantages, such as high strength, light weight, good corrosion resistance, easy processing and installation, etc. However, steel components may also be affected by rust, which will reduce their strength and durability. Therefore, there is an urgent need for a steel component processing and rust removal device in the market.
[0003] However, the prior art still has the following problems:
[0004] First of all, most of the existing steel component processing and rust removal devices remove rust from the surface by grinding. Because manual grinding is usually unable to remove rust from multiple surfaces, if you want to perform comprehensive rust removal, you need to turn the steel component over. Manually turning over the steel component is too laborious, which greatly reduces the efficiency of rust removal.
[0005] Secondly, the existing steel component processing and rust removal devices are mostly composed of grinding plates, but because the grinding plates are too hard, part of the metal material of the steel component will be lost while removing the rust, causing the tiny size of the steel component to change, which may affect the precise assembly or connection.
[0006] In view of the above problems, the inventor proposes a steel component processing and rust removal device to solve the above problems. Utility Model Content
[0007] In order to solve the problem of low rust removal efficiency and loss of part of the metal material of the steel component during rust removal, the utility model aims to provide a steel component processing and rust removal device.
[0008] In order to solve the above technical problems, the utility model adopts the following technical solutions: a steel component processing and rust removal device, comprising a bottom plate, a long groove is provided at the top of the bottom plate, a movable plate is provided on the inner surface of the long groove, a clamping device is provided on the top of the movable plate, the clamping device comprises a first motor, the bottom end of the first motor is fixedly connected to the movable plate, a worm is fixedly connected to the output end of the first motor, a fixed plate is fixedly connected to the top of the movable plate, one end of the fixed plate is rotatably connected to one end of the worm, a rod groove is provided at the top of the movable plate, two side inner walls of the rod groove are rotatably connected with a bidirectional threaded rod, a groove is provided on one side of the top of the movable plate, one end of the bidirectional threaded rod penetrates The worm gear is meshed with a worm wheel on the outer surface of the worm gear, and one end of the worm wheel is fixedly connected to one end of the two-way threaded rod located in the groove. Moving blocks are threadedly sleeved at different thread directions engraved on the outer surface of the two-way threaded rod. The top ends of the two moving blocks are fixedly connected to clamps, and the opposite ends of the two clamps are rotatably connected to rotating rods, one end of one of the rotating rods passes through the clamp and is fixedly connected to a handle, and the outer surfaces of the two rotating rods are fixedly connected to clamp blocks, and the opposite ends of the two clamp blocks are provided with clamping grooves. The setting of the clamping grooves can effectively clamp steel components while also supporting the steel components and sharing part of the force of the two-way threaded rod.
[0009] Preferably, the bottom end of the movable plate is fixedly connected to four rollers distributed in a rectangular array, the outer surface of the movable plate fits in with the inner walls on both sides of the long groove, and the lower inner wall of the long groove is provided with two movable grooves, and the two rollers on the same horizontal side respectively fit in with the inner surfaces of the two movable grooves, the top of the movable plate is rotatably connected to a connecting rod, one end of the bottom plate is fixedly connected to a supporting plate, the top of the support plate is provided with a second motor, the bottom end of the second motor is fixedly connected to the top of the supporting plate, the output end of the second motor is fixedly connected to a turntable, the top of the turntable is rotatably connected to one end of the connecting rod, the top of the bottom plate is fixedly connected to two vertical plates, and the opposite ends of the vertical plates are fixedly connected to rust removal sand nets, which can remove rust on steel components without excessive grinding, thereby causing excessive loss of part of the metal material due to excessive rust removal, resulting in size changes.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The utility model can be provided with a clamping device. Under the action of the clamping device and the handle, the steel member can be stably clamped and the steel member can be flipped, so that more comprehensive rust removal can be carried out, and the rust removal efficiency is effectively improved.
[0012] 2. The utility model can be provided with a second motor. Under the action of the second motor and the rust removal sand net, the steel component on the clamping device can be driven to reciprocate. While removing rust, it can also avoid excessive loss of metal materials due to rust removal, which leads to changes in the size of the steel component. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the movable plate of the utility model.
[0016] Figure 3 It is a schematic diagram of the clamping device of the utility model.
[0017] In the figure: 1. bottom plate; 2. clamping device; 3. rust removal net; 4. support plate; 5. vertical plate; 6. long groove; 7. moving groove; 8. roller; 9. connecting rod; 10. turntable; 11. second motor; 21. worm gear; 22. groove; 23. first motor; 24. handle; 25. rod groove; 26. clamping groove; 27. rotating rod; 28. clamping block; 29. clamping plate; 30. moving block; 31. moving plate; 32. two-way threaded rod; 33. fixed plate; 34. worm. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Embodiment 1: Figure 1-3As shown, the utility model provides a steel component processing and rust removal device, a steel component processing and rust removal device, including a bottom plate 1, a long groove 6 is opened at the top of the bottom plate 1, a moving plate 31 is provided on the inner surface of the long groove 6, a clamping device 2 is provided at the top of the moving plate 31, the clamping device 2 includes a first motor 23, the bottom end of the first motor 23 is fixedly connected to the moving plate 31, through the above technical scheme, the first motor 23 will be more stable when working, the output end of the first motor 23 is fixedly connected to a worm 34, the top of the moving plate 31 is fixedly connected to a fixed plate 33, one end of the fixed plate 33 is rotatably connected to one end of the worm 34, through the above technical scheme, the worm 34 can be made 34 will be more stable during movement, a rod groove 25 is provided at the top of the moving plate 31, and the inner walls on both sides of the rod groove 25 are rotatably connected with a bidirectional threaded rod 32, a groove 22 is provided on one side of the top of the moving plate 31, one end of the bidirectional threaded rod 32 passes through the rod groove 25 and extends into the groove 22, the outer surface of the worm 34 is meshed with a worm wheel 21, one end of the worm wheel 21 is fixedly connected to one end of the bidirectional threaded rod 32 located in the groove 22, and the moving blocks 30 are threadedly sleeved at the different thread directions engraved on the outer surface of the bidirectional threaded rod 32, the tops of the two moving blocks 30 are fixedly connected with a splint 29, and the opposite ends of the two splints 29 are rotatably connected with a rotating rod 27.
[0020] One end of one of the rotating rods 27 passes through the clamping plate 29 and is fixedly connected to the handle 24. Through the above technical solution, the clamping block 28 can be rotated by twisting the handle 24, thereby rotating the steel component. The outer surfaces of the two rotating rods 27 are fixedly connected to the clamping blocks 28, and the opposite ends of the two clamping blocks 28 are provided with clamping grooves 26. Through the above technical solution, the clamping grooves 26 can effectively prevent the steel component from falling off.
[0021] Embodiment 2: Figure 1-2 As shown, the bottom end of the movable plate 31 is fixedly connected with four rollers 8 distributed in a rectangular array, and the lower inner wall of the long groove 6 is provided with two movable grooves 7. The two rollers 8 on the same lateral side are respectively fitted with the inner surfaces of the two movable grooves 7. Through the above technical scheme, the movable plate 31 can move more smoothly, and it is more convenient to drive the movable plate 31 to move. The top of the movable plate 31 is rotatably connected with a connecting rod 9, one end of the bottom plate 1 is fixedly connected with a support plate 4, and the top of the support plate 4 is provided with a second motor 11, and the bottom end of the second motor 11 is fixedly connected to the top of the support plate 4. Through the above technical scheme, the second motor 11 will be more stable when working, and the output end of the second motor 11 is fixedly connected with a turntable 10, and the top of the turntable 10 is rotatably connected to one end of the connecting rod 9.
[0022] Two vertical plates 5 are fixedly connected to the top of the bottom plate 1 , and rust and sand removal nets 3 are fixedly connected to opposite ends of the vertical plates 5 .
[0023] Working principle: When it is necessary to remove rust from a steel component, first place the steel component between the two clamps 29, then turn on the first motor 23, the first motor 23 will drive the worm 34 to rotate, the worm 34 will drive the worm wheel 21 to rotate, the worm wheel 21 will drive the bidirectional threaded rod 32 to rotate, the bidirectional threaded rod 32 will drive the two moving blocks 30 to move toward the middle, the two moving blocks 30 will drive the two clamping blocks 28 to move toward the middle, the two clamping blocks 28 will drive the two rotating rods 27 to move toward the middle, the two rotating rods 27 will drive the two clamps 29 to move toward the middle, wait until the steel component is stably clamped, and then turn off the first motor 23.
[0024] Under the action of the clamping groove 26, the steel component can be supported while being clamped. By turning the handle 24, the rotating rod 27 will be driven to rotate, the rotating rod 27 will drive the clamping plate 29 to rotate, the clamping plate 29 will drive the clamping groove 26 to rotate, and the clamping groove 26 will drive the steel component on the inner surface to rotate, so that the steel component can be completely derusted.
[0025] When removing rust, turn on the second motor 11, the second motor 11 will drive the turntable 10 to rotate, the turntable 10 will drive the connecting rod 9 to rotate, and the connecting rod 9 will drive the movable plate 31 to reciprocate. At the same time, under the action of the four rollers 8 and the movable groove 7, the movable plate 31 can reciprocate more smoothly. When the movable plate 31 moves, it drives the steel components in the clamping device 2 to reciprocate.
[0026] The rust removal sand net 3 can remove rust from the surface of the steel component while the steel component is reciprocating.
[0027] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A steel component processing and rust removal device, comprising a bottom plate (1), characterized in that: A long groove (6) is provided at the top of the bottom plate (1), a movable plate (31) is provided on the inner surface of the long groove (6), and a clamping device (2) is provided at the top of the movable plate (31); The clamping device (2) comprises a first motor (23), an output end of the first motor (23) is fixedly connected to a worm (34), a top end of the movable plate (31) is provided with a rod groove (25), two inner walls of the two sides of the rod groove (25) are rotatably connected to bidirectional threaded rods (32), a groove (22) is provided on one side of the top end of the movable plate (31), one end of the bidirectional threaded rod (32) passes through the rod groove (25) and extends into the groove (22), and the outer surface of the worm (34) is meshed with the rod groove (25). A worm wheel (21) is connected, one end of the worm wheel (21) is fixedly connected to one end of a bidirectional threaded rod (32) located in the groove (22), and moving blocks (30) are threadedly sleeved at different thread directions engraved on the outer surface of the bidirectional threaded rod (32), the top ends of the two moving blocks (30) are fixedly connected to clamping plates (29), the opposite ends of the two clamping plates (29) are rotatably connected to rotating rods (27), and the outer surfaces of the two rotating rods (27) are fixedly connected to clamping blocks (28).
2. A steel component processing and rust removal device as claimed in claim 1, characterized in that: The bottom end of the movable plate (31) is fixedly connected to four rollers (8) distributed in a rectangular array, the top end of the movable plate (31) is rotatably connected to a connecting rod (9), one end of the bottom plate (1) is fixedly connected to a support plate (4), the top end of the support plate (4) is provided with a second motor (11), the output end of the second motor (11) is fixedly connected to a turntable (10), the top end of the turntable (10) is rotatably connected to one end of the connecting rod (9), the top end of the bottom plate (1) is fixedly connected to two vertical plates (5), and opposite ends of the vertical plates (5) are fixedly connected to a rust removal net (3).
3. A steel component processing and rust removal device as claimed in claim 1, characterized in that: One end of one of the rotating rods (27) passes through the clamping plate (29) and is fixedly connected to the handle (24).
4. A steel component processing and rust removal device as claimed in claim 1, characterized in that: A fixed plate (33) is fixedly connected to the top end of the movable plate (31), and one end of the fixed plate (33) is rotatably connected to one end of the worm (34).
5. A steel component processing and rust removal device as claimed in claim 1, characterized in that: The bottom end of the first motor (23) is fixedly connected to the moving plate (31).
6. A steel component processing and rust removal device as claimed in claim 1, characterized in that: A clamping groove (26) is formed at opposite ends of the two clamping blocks (28).
7. A steel component processing and rust removal device as claimed in claim 2, characterized in that: Two movable grooves (7) are provided on the lower inner wall of the long groove (6), and the two rollers (8) on the same lateral side are respectively fitted with the inner surfaces of the two movable grooves (7).
8. A steel component processing and rust removal device as claimed in claim 2, characterized in that: The bottom end of the second motor (11) is fixedly connected to the top end of the support plate (4).