Shearing equipment for automobile decoration strip production

By using the measuring mechanism of the meter wheel and encoder in the shearing equipment for the production of automobile decorative strips, combined with the stable conveying mechanism of the reset spring and the positioning roller, the problems of inaccurate shear and cut offset are solved, and a higher level is achieved shear accuracy and lower defect rate.

CN222472673UActive Publication Date: 2025-02-14GUANGZHOU HIGHTEEN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420825674.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2025-02-14
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

The existing shearing equipment for the production of automobile decorative strips lacks measurement functions, resulting in inaccurate shearing and lack of anti-offset function, resulting in tilting of the cut and increasing the defective rate.

Method used

A shearing device including a mounting box, a protective box and a chassis is designed. The measurement mechanism is used to combine the meter wheel with an encoder. Through the rotation of the meter wheel and the encoder, the transmission length of the car decorative strip is calculated, and the Shear when the predetermined length is reached. At the same time, through the combination of reset spring and positioning roller, the car decoration strip remains stable during the transmission process and avoids position deviation.

Benefits of technology

It improves the accuracy and uniformity of the shear length of the car decorative strips, reduces the defective rate, and ensures the improvement of shear quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222472673U_ABST
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Abstract

The utility model relates to the technical field of trim strip production, in particular to shearing equipment for automobile trim strip production. According to the technical scheme, the device comprises an installation box, a protection box and a bottom frame, a measuring mechanism is fixedly installed on one side of the installation box and comprises an installation rod, an encoder is installed on the outer side of the installation rod through a threaded rotary knob, and meter counting wheels are installed on the two sides of the encoder through shaft rods. According to the meter counting device, the meter counting wheel is in contact with the top surface of the automobile trim strip, the meter counting wheel is driven to rotate in the conveying process of the automobile trim strip, meanwhile, the encoder is used for metering the number of rotation turns of the meter counting wheel, and a metering electric signal is transmitted to the controller to calculate the conveying length of the automobile trim strip. When the controller calculates that the conveying length of the automobile trim strip reaches the shearing length, the controller controls the electric push rod, the servo motor and the driving motor to be powered on and run to shear the automobile trim strip, and therefore the precision of the shearing length of the automobile trim strip is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of decorative strip production, in particular to a shearing device for producing automobile decorative strips. Background Art

[0002] The body protection strips used on cars increase the beauty of the side of the car body, are highly consistent with the curvature of the car body, are durable and do not deform, and at the same time, provide effective protection for the car body paint that is easily bumped when the car door is opened and closed. Shearing is required in the production process of automobile decorative strips, so shearing equipment for automobile decorative strip production is required. Among them, the "a cutting device for the production of plastic decorative strips" disclosed in the application number "CN210850463U" has solved the problem that when cutting plastic decorative strips, the traditional method is that the operator holds the plastic strip and puts it on the cutting machine for cutting, which greatly increases the danger of the operator, and the stability is high during cutting. The cutting accuracy is not good, and there are many disadvantages of cutting errors. However, in actual use, there are still many defects in the shearing equipment for the production of automobile decorative strips with similar structures, such as: it does not have the function of measuring the cutting length of automobile decorative strips, resulting in the inability to accurately cut the automobile decorative strips during shearing, reducing the uniformity of the cutting length of the automobile decorative strips and increasing the defective rate of the cutting of the automobile decorative strips; it does not have the anti-deviation function, resulting in the position of the automobile decorative strips being easily offset during the transmission process, resulting in the tilt of the cut of the automobile decorative strips, reducing the shearing quality and increasing the defective rate of the automobile decorative strips. Therefore, it is necessary to design a shearing equipment for the production of automobile decorative strips. Utility Model Content

[0003] The purpose of the utility model is to provide a shearing device for producing automobile decorative strips to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shearing device for producing automobile decorative strips, comprising an installation box, a protection box and a base frame, a screw rod is rotatably installed inside the protection box, a screw sleeve frame is threadedly installed on the outer side of the screw rod, a measuring mechanism is fixedly installed on one side of the installation box, and the measuring mechanism comprises a mounting rod, an encoder is installed on the outer side of the mounting rod through a threaded knob, and meter wheels are installed on both sides of the encoder through an axle rod, a positioning mechanism is fixedly installed on both sides of the top of the base frame, and the positioning mechanism comprises a fixing rod, a mounting sleeve rod is sleeved on the bottom of the outer side of the fixing rod, a mounting frame is movably installed on the outer side of the mounting sleeve rod, and a positioning roller is installed on one side of the mounting frame through a rotating shaft, a reset spring is sleeved on the outer side of the mounting sleeve rod, and the reset spring is located on the upper and lower sides of the mounting frame.

[0005] The meter wheel contacts the top surface of the automobile decorative strip, drives the meter wheel to rotate during the transmission process of the automobile decorative strip, and uses an encoder to measure the number of rotations of the meter wheel, and transmits the measured electrical signal to the controller to calculate the transmission length of the automobile decorative strip. When the controller calculates that the transmission length of the automobile decorative strip reaches the cutting length, the controller controls the electric push rod, the servo motor, and the drive motor to be powered on to cut the automobile decorative strip, thereby improving the precision of the cutting length of the automobile decorative strip; the mounting frame is elastically pressed by the reset spring, so that the mounting frame can elastically press and transmit the automobile decorative strip during the transmission process through the positioning roller, ensuring that the automobile decorative strip remains stable during the transmission process, effectively avoiding the position deviation of the automobile decorative strip during the transmission process, solving the problem of defective products caused by the deviation of the incision of the automobile decorative strip, improving the cutting precision of the automobile decorative strip, and reducing the defective rate of the automobile decorative strip.

[0006] Preferably, an electric push rod is fixedly installed inside the installation box, a protective box is fixedly installed at the bottom end of the electric push rod, and a controller is fixedly installed on the front of the installation box. The electric push rod is powered on to drive the protective box to move up and down, and the protective box that moves up and down drives the shearing cutter disc to move up and down, so that automobile decorative strips of different thicknesses can be sheared, and the controller is electrically connected to the electric push rod, servo motor, drive motor, encoder, and feeding mechanism through wires, which is convenient for the operation of the intelligent control device.

[0007] Preferably, a servo motor is fixedly installed on one side of the protection box, the output end of the servo motor is fixedly connected to the screw rod, and a moving slot is provided at the bottom of the protection box. When the servo motor is powered on, it drives the screw rod to rotate forward and reversely, and the screw rod that rotates forward and reversely drives the wire sleeve frame to move horizontally back and forth, and the moving slot can provide a position for the shearing disc to move.

[0008] Preferably, a drive motor is fixedly mounted on one side of the wire sleeve frame, and a shearing disc is fixedly mounted on the output end of the drive motor. When the drive motor is powered on, the shearing disc is driven to rotate at high speed, and the shearing disc rotating at high speed can shear the automobile decorative strips.

[0009] Preferably, the two ends of the mounting rod are movably mounted with sliding rods through mounting parts, the outer side of the sliding rod is sleeved with a resisting spring, and the top of the resisting spring is fixedly mounted on one side of the mounting box through an angle piece. The resisting spring elastically squeezes the sliding rod through the mounting part, so that the meter wheel on the sliding rod has elastic adjustment performance, so that the meter wheel can elastically adjust the vertical position according to the thickness of the automobile decorative strip, so that the meter wheel can measure automobile decorative strips of different specifications.

[0010] Preferably, a feeding mechanism is rotatably installed inside the chassis, and an installation box is movably installed on the top of the chassis. The feeding mechanism can be powered on to deliver the car decorative strips, realizing the function of automatic feeding, and the installation box can provide an installation position for the electric push rod, ensuring the stability of the installation of the electric push rod.

[0011] Preferably, a dust box is fixedly mounted at the bottom of the chassis, and a material baffle is movably mounted at the bottom of the dust box, support rods are fixedly mounted on both sides of the bottom of the chassis, and a cutting groove is provided at the top of the chassis. The thread ends and rags generated by shearing are transported to the inside of the dust box for collection through the cutting groove, and then the thread ends and rags in the dust box are discharged and collected by pulling the material baffle, and the chassis is supported by the support rod so that the dust box at the bottom of the chassis is on the ground, which is convenient for collecting thread ends and rags in the dust box.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The meter wheel contacts the top surface of the automobile decorative strip, drives the meter wheel to rotate during the transmission process of the automobile decorative strip, and uses the encoder to measure the number of rotations of the meter wheel, and transmits the measured electrical signal to the controller to calculate the transmission length of the automobile decorative strip. When the controller calculates that the transmission length of the automobile decorative strip reaches the cutting length, the controller controls the electric push rod, the servo motor, and the drive motor to energize and run to cut the automobile decorative strip, thereby improving the accuracy of the cutting length of the automobile decorative strip, ensuring the uniformity of the cutting length of the automobile decorative strip, and the adjustability of the cutting length of the automobile decorative strip, and reducing the defective rate of the cutting of the automobile decorative strip.

[0014] 2. The mounting frame is elastically pressed by the reset spring, so that the mounting frame can elastically press and convey the automobile decorative strips during the conveying process through the positioning roller, ensuring that the automobile decorative strips remain stable during the conveying process, effectively avoiding the position shift of the automobile decorative strips during the conveying process, solving the problem of defective products caused by the offset of the cut of the automobile decorative strips, improving the cutting accuracy of the automobile decorative strips, and reducing the defective rate of the automobile decorative strips. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the partial structure of the chassis of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the protective box of the utility model;

[0019] Figure 5 It is a schematic diagram of the local structure of the measuring mechanism of the utility model;

[0020] Figure 6 It is a partial structural schematic diagram of the positioning mechanism of the utility model.

[0021] In the figure: 1. installation box; 101. controller; 102. electric push rod; 2. protection box; 201. servo motor; 202. lead screw; 203. thread sleeve rack; 204. drive motor; 205. shearing knife disc; 3. measuring mechanism; 301. installation rod; 302. encoder; 303. meter wheel; 304. installation part; 305. slide rod; 306. resistance spring; 4. positioning mechanism; 401. fixing rod; 402. installation sleeve rod; 403. reset spring; 404. installation frame; 405. positioning roller; 5. base frame; 501. support rod; 502. dust collecting box; 503. material baffle plate; 504. cutting groove; 6. feeding mechanism. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0023] Embodiment 1

[0024] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the utility model proposes a shearing device for producing automobile decorative strips, comprising an installation box 1, a protection box 2 and a base frame 5, wherein a feeding mechanism 6 is rotatably installed inside the base frame 5, and the installation box 1 is movably installed on the top of the base frame 5, a controller 101 is fixedly installed on the front of the installation box 1, an electric push rod 102 is fixedly installed inside the installation box 1, and a protection box 2 is fixedly installed on the bottom end of the electric push rod 102, a screw rod 202 is rotatably installed inside the protection box 2, a wire sleeve frame 203 is threadedly installed on the outer side of the screw rod 202, a driving motor 204 is fixedly installed on one side of the wire sleeve frame 203, and a shearing blade 205 is fixedly installed on the output end of the driving motor 204, a servo motor 201 is fixedly installed on one side of the protection box 2, and the output end of the servo motor 201 is fixedly connected to the screw rod 202, and a movable groove is provided at the bottom of the protection box 2;

[0025] A measuring mechanism 3 is fixedly mounted on one side of the mounting box 1, and the measuring mechanism 3 includes a mounting rod 301, an encoder 302 is mounted on the outer side of the mounting rod 301 through a threaded knob, and meter wheels 303 are mounted on both sides of the encoder 302 through shafts;

[0026] A positioning mechanism 4 is fixedly installed on both sides of the top of the base frame 5, and the positioning mechanism 4 includes a fixing rod 401, a mounting sleeve rod 402 is sleeved on the bottom of the outer side of the fixing rod 401, a mounting frame 404 is movably installed on the outer side of the mounting sleeve rod 402, and a positioning roller 405 is installed on one side of the mounting frame 404 through a rotating shaft, a return spring 403 is sleeved on the outer side of the mounting sleeve rod 402, and the return spring 403 is located on the upper and lower sides of the mounting frame 404.

[0027] The working principle of the shearing device for producing automobile decorative strips based on the first embodiment is as follows: the automobile decorative strips can be conveyed by energizing the feeding mechanism 6 to realize the function of automatic feeding, and at the same time, the mounting frame 404 is elastically pressed by the reset spring 403, so that the mounting frame 404 can elastically press and convey the automobile decorative strips during the conveying process through the positioning roller 405, thereby ensuring that the automobile decorative strips remain stable during the conveying process, effectively avoiding the position deviation of the automobile decorative strips during the conveying process, and improving the shearing accuracy of the automobile decorative strips;

[0028] At the same time, the meter wheel 303 contacts the top surface of the automobile decorative strip, and drives the meter wheel 303 to rotate during the transmission of the automobile decorative strip. At the same time, the encoder 302 is used to measure the number of rotations of the meter wheel 303, and the measured electrical signal is transmitted to the controller 101 to calculate the transmission length of the automobile decorative strip. When the controller 101 calculates that the transmission length of the automobile decorative strip reaches the cutting length, the controller 101 controls the electric push rod 102, the servo motor 201, and the drive motor 204 to energize and operate;

[0029] The powered electric push rod 102 drives the protective box 2 to move up and down, and the up and down moving protective box 2 drives the shearing knife disc 205 to move up and down, so that automobile decorative strips of different thicknesses can be sheared, and the powered driving motor 204 drives the shearing knife disc 205 to rotate at high speed, and at the same time, the powered servo motor 201 drives the screw rod 202 to rotate, and the rotating screw rod 202 drives the wire sleeve frame 203 to move horizontally, and the horizontally moving wire sleeve frame 203 drives the high-speed rotating shearing knife disc 205 to shear the automobile decorative strips.

[0030] Embodiment 2

[0031] like Figure 4 and Figure 5As shown, the utility model proposes a shearing device for producing automobile decorative strips. Compared with the first embodiment, this embodiment also includes: sliding rods 305 are movably installed at both ends of the mounting rod 301 through mounting parts 304, and the outer side of the sliding rod 305 is sleeved with a resistance spring 306, and the top of the resistance spring 306 is fixedly installed on one side of the mounting box 1 through an angle piece, a dust box 502 is fixedly installed at the bottom of the base frame 5, and a material baffle plate 503 is movably installed at the bottom of the dust box 502, support rods 501 are fixedly installed on both sides of the bottom of the base frame 5, and a cutting groove 504 is opened at the top of the base frame 5.

[0032] In this embodiment, Figure 5 As shown, the resistance spring 306 elastically squeezes the slide bar 305 through the mounting member 304, so that the meter wheel 303 on the slide bar 305 has elastic adjustment performance, so that the meter wheel 303 can elastically adjust the vertical position according to the thickness of the automobile decorative strip, so that the meter wheel 303 can measure automobile decorative strips of different specifications; Figure 4 As shown, the thread ends and rags produced by shearing are transported to the dust box 502 for collection through the cutting groove 504, and then the thread ends and rags in the dust box 502 are discharged and collected by pulling out the baffle plate 503, and the base frame 5 is supported by the support rod 501 so that the dust box 502 at the bottom of the base frame 5 is on the ground, which is convenient for collecting the thread ends and rags in the dust box 502.

[0033] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A shearing device for producing automobile decorative strips, comprising a mounting box (1), a protection box (2) and a chassis (5), characterized in that: A screw rod (202) is rotatably mounted inside the protection box (2), a screw sleeve frame (203) is threadedly mounted on the outer side of the screw rod (202), a measuring mechanism (3) is fixedly mounted on one side of the installation box (1), and the measuring mechanism (3) comprises a mounting rod (301), an encoder (302) is mounted on the outer side of the mounting rod (301) via a threaded knob, meter wheels (303) are mounted on both sides of the encoder (302) via shafts, and two top sides of the bottom frame (5) are fixedly mounted A positioning mechanism (4) is provided, and the positioning mechanism (4) comprises a fixing rod (401), a mounting sleeve rod (402) is sleeved at the bottom of the outer side of the fixing rod (401), a mounting frame (404) is movably mounted on the outer side of the mounting sleeve rod (402), a positioning roller (405) is mounted on one side of the mounting frame (404) via a rotating shaft, a return spring (403) is sleeved on the outer side of the mounting sleeve rod (402), and the return spring (403) is located at the upper and lower sides of the mounting frame (404).

2. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: An electric push rod (102) is fixedly installed inside the installation box (1), a protection box (2) is fixedly installed at the bottom end of the electric push rod (102), and a controller (101) is fixedly installed on the front of the installation box (1).

3. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: A servo motor (201) is fixedly mounted on one side of the protection box (2), an output end of the servo motor (201) is fixedly connected to a lead screw (202), and a movable groove is provided at the bottom of the protection box (2).

4. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: A driving motor (204) is fixedly mounted on one side of the wire sleeve frame (203), and a shearing knife disc (205) is fixedly mounted on the output end of the driving motor (204).

5. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: Slide rods (305) are movably mounted on both ends of the mounting rod (301) via mounting pieces (304); a resisting spring (306) is sleeved on the outer side of the slide rod (305); and the top of the resisting spring (306) is fixedly mounted on one side of the mounting box (1) via an angle piece.

6. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: A feeding mechanism (6) is rotatably mounted inside the base frame (5), and a mounting box (1) is movably mounted on the top of the base frame (5).

7. The shearing device for producing automobile decorative strips according to claim 1, characterized in that: A dust box (502) is fixedly mounted at the bottom of the base frame (5), and a material blocking plate (503) is movably mounted at the bottom of the dust box (502). Support rods (501) are fixedly mounted on both sides of the bottom of the base frame (5), and a cutting groove (504) is provided at the top of the base frame (5).

Citation Information

Patent Citations

  • Cutting device for plastic trim strip production

    CN210850463U