Granulator for rubber processing

By designing the adjustment mechanism and the pelletizing mechanism in the pelletizer, the problem that the existing pelletizing device cannot adjust the height of the segmentation hob and the low cutting efficiency of a single-pole are solved, and efficient pelletizing is achieved to adapt to rubber strips of different thicknesses.

CN222472758UActive Publication Date: 2025-02-14SHANGHAI BEST RING TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421282869.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When cutting rubber strips, the existing pellet cutting device cannot adjust the height of the segmentation hob according to the thickness of the rubber strip, resulting in incomplete segmentation of some rubber strips, affecting the subsequent pellet cutting process, and single-pole cutting is easy to damage and inefficient.

Method used

A pelletizer for rubber processing is designed, including a regulating mechanism and a pelletizing mechanism. The adjustment mechanism drives the threaded rod up and down through the transmission gear and transmission chain to adjust the height of the cutting round knife; the pelletizing mechanism works synchronously with the cylinder and the conveyor belt, and realizes cutting and pelleting through the up and down cutting knife.

Benefits of technology

Effectively adjust the height of the cutting round knife, adapt to rubber strips of different thicknesses, improve the efficiency of pellet cutting, and avoid the problems of damage and inefficiency of single-pole cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222472758U_ABST
    Figure CN222472758U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of rubber processing granulation, and discloses a rubber processing granulator which comprises a base, side plates are fixedly connected to the two sides of the upper surface of the base, a first conveying belt and a second conveying belt are connected between the opposite sides of the side plates respectively, and the first conveying belt and the second conveying belt are arranged on the base. A shell is fixedly connected to the upper surfaces of the side plates, an adjusting mechanism is arranged on one side of the shell and comprises a connecting frame, a threaded rod, a fixing block, a transmission chain, a second transmission gear and a first transmission gear, a rotating roller is rotationally connected to the interior of the shell, side grooves are formed in the two sides of the shell, and the rotating roller is arranged in the side grooves. The ends of the rotating rollers are rotationally connected with the interiors of the side grooves, and the interiors of the connecting frames are attached to the ends of the rotating rollers. According to the granulator for rubber processing, the height of the cutting circular knife can be effectively adjusted, so that the cutting work of existing rubber strips with different thicknesses is met, the working efficiency of the granulator is improved, and meanwhile, adjustment is also convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing and pelletizing, in particular to a pelletizer for rubber processing. Background Art

[0002] Rubber processing is the process of making rubber into rubber products. The basic process of processing various rubber products includes plasticizing, mixing, calendering or extrusion, molding and vulcanization. Each process has different requirements for the product and is combined with a number of auxiliary operations. Among them, rubber pelletizing is convenient for heating and melting plastic particles.

[0003] However, the following problems still exist in actual use:

[0004] The existing pelletizing device first needs to split the rubber strips into thin strips and then perform the pelletizing operation. However, the height of the splitting roller cannot be changed during use, resulting in the inability to change the height according to the thickness of the rubber strips during the splitting process, causing some rubber strips to be incompletely split, resulting in the inability to perform subsequent pelletizing normally. At the same time, pelletizing is mostly performed in a single-knife manner. Single-knife cutting is not only easy to damage the sharpness of the blade, but also if the knife force is not enough, it will lead to the inability to perform pelletizing normally, affecting the overall processing progress. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a pelletizer for rubber processing, which has the advantages of being able to effectively adjust the height of the dividing hob and improve the efficiency of pelletizing, thereby solving the problems raised in the background technology.

[0006] The utility model provides the following technical solution: a pelletizer for rubber processing, comprising: a base, both sides of the upper surface of the base are fixedly connected with side plates, the opposite sides of the side plates are respectively connected with a conveyor belt 1 and a conveyor belt 2, the upper surface of the side plates is fixedly connected with a shell, one side of the shell is provided with an adjustment mechanism, the adjustment mechanism comprises a connecting frame, a threaded rod, a fixing block, a transmission chain, a transmission gear 2 and a transmission gear 1, a rotating roller is rotatably connected inside the shell, side grooves are provided on both sides of the shell, and the end of the rotating roller is rotatably connected with the inside of the side groove, The interior of the connecting frame is fitted with the end of the rotating roller, the end of the threaded rod is rotatably sleeved with the inner upper side of the connecting frame, the lower surface of the fixed block is fixedly connected to the upper surface of the shell, the lower surface of the transmission gear one is rotatably sleeved with the upper surface of the fixed block, the outer surface of the threaded rod is movably connected to the interior of the fixed block, the interior of the transmission gear one is threadedly connected to the outer surface of the threaded rod, both ends of the transmission chain are rotatably engaged with the transmission gear one, the lower surface of the transmission gear two is fitted with the upper surface of the shell, and the outer side of the transmission gear two is rotatably engaged with the interior of the transmission chain.

[0007] Preferably, a pelletizing mechanism is provided on the other side of the shell, and the pelletizing mechanism includes cylinder 1, a U-shaped frame, an upper cutting knife, a connecting rod, cylinder 2, a receiving block and a lower cutting knife. The upper end of cylinder 1 is fixedly connected to the inner top of the shell, the upper surface of the U-shaped frame is fixedly connected to the lower end of cylinder 1, the outer side of the upper cutting knife is connected to the inside of the U-shaped frame, the upper end of cylinder 2 is fixedly connected to the lower surface of the base, the lower end of cylinder 2 is fixedly connected with a movable plate, the lower end of the connecting rod is fixedly connected to the middle position of the upper surface of the movable plate, a notch is provided on the base, the outer surface of the receiving block is movably connected to the inside of the notch, the upper end of the connecting rod is fixedly connected to the lower surface of the receiving block, and the lower side of the lower cutting knife is connected to the upper surface of the receiving block.

[0008] Preferably, the outer surface of the rotating roller is connected to a plurality of groups of circular cutting knives, and the end of the rotating roller is connected to an external driving source.

[0009] Preferably, a motor is mounted on the upper surface of the housing, and an output shaft of the motor is fixedly connected to the upper surface of the second transmission gear.

[0010] Preferably, two groups of receiving plates are fixedly installed at both ends of opposite sides of the side plate, and one side of the two groups of receiving plates are respectively in contact with the surface of the conveyor belt 2 and the conveyor belt 1.

[0011] Preferably, the notch is opened at the opposite sides of the conveyor belt 2 and the conveyor belt 1, and the lower cutting knife and the upper cutting knife are arranged opposite to each other.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The rubber processing pelletizer is provided with an adjustment mechanism. When it is necessary to cut rubber strips of different thicknesses into thin strips, first, both ends of the rotating roller carrying the cutting circular knife extend out of the side grooves provided on both sides of the shell, and the extended two ends are rotatably connected to the inside of the connecting frame, and a threaded rod is movably sleeved on the inner upper end of the connecting frame, and the outer surface of the threaded rod is threadedly connected to a transmission gear 1 rotatably sleeved on the fixed block, and both sets of transmission gears 1 are transmission-engaged with a transmission chain, and at the same time, the outer surface of the transmission gear 2 connected to the output shaft of the motor is transmission-engaged with the transmission chain, and the diameter of the transmission gear 2 is larger than the diameter of the transmission gear 1, so that the transmission gear 2 is driven to rotate through the work of the motor, and the transmission gear 2 drives the transmission chain, so that the transmission chain drives the transmission gear 1 to rotate, so that the threaded rod threadedly connected on the transmission gear 1 can move up and down, so that the distance between the cutting circular knife and the rubber strip can be adjusted, so that it can adapt to the rubber strips of different thicknesses for strip cutting operations, and the setting of this structure can effectively adjust the height of the cutting circular knife, so as to meet the existing rubber strip cutting work of different thicknesses, improve its work efficiency, and also facilitate adjustment.

[0014] 2. The pelletizer for rubber processing is provided with a pelletizing mechanism. When pelletizing the thin rubber strips, the conveyor belt 1 drives the thin rubber strips to move, so that the thin rubber strips move to the relative position of the conveyor belt 2 and the conveyor belt 1. At this time, the cylinder 1 and the cylinder 2 work synchronously. The cylinder 1 drives the U-shaped frame to move, and the U-shaped frame drives the upper cutting knife connected inside it to cut from top to bottom. The cylinder 2 drives the movable plate to move, and the movable plate drives the connecting rod to move, and the connecting rod drives the lower cutting knife on the receiving block to move from bottom to top, so that the thin rubber strips can be cut in half, thereby completing the pelletizing operation of the thin rubber strips. The setting of this structure can effectively pelletize the thin rubber strips, and the relative cutting can completely present a complete cutting state, avoiding the situation that the single knife cutting cannot be completely cut, and reducing the wear of the single knife cutting, thereby improving the efficiency of pelletizing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0016] Figure 2 For this utility model Figure 1 Side view of the structure;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the shell of the utility model.

[0018] In the figure: 1. base; 2. side plate; 3. conveyor belt 1; 4. shell; 5. adjustment mechanism; 6. rotating roller; 7. cutting circular knife; 8. pelletizing mechanism; 9. cylinder 1; 10. movable plate; 11. cylinder 2; 12. connecting rod; 13. U-shaped frame; 14. upper cutting knife; 15. connecting frame; 16. threaded rod; 17. fixing block; 18. transmission gear 1; 19. transmission chain; 20. transmission gear 2; 21. motor; 22. conveyor belt 2; 23. notch; 24. receiving block; 25. lower cutting knife; 26. receiving plate; 27. side groove. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1 , Figure 2 and Figure 3A rubber processing pelletizer comprises: a base 1, side plates 2 are fixedly connected to both sides of the upper surface of the base 1, a conveyor belt 3 and a conveyor belt 2 22 are respectively connected between opposite sides of the side plates 2, a shell 4 is fixedly connected to the upper surface of the side plates 2, an adjustment mechanism 5 is arranged on one side of the shell 4, the adjustment mechanism 5 comprises a connecting frame 15, a threaded rod 16, a fixing block 17, a transmission chain 19, a transmission gear 20 and a transmission gear 1 18, a rotating roller 6 is rotatably connected inside the shell 4, side grooves 27 are provided on both sides of the shell 4, the end of the rotating roller 6 is rotatably connected to the inside of the side grooves 27, the inner part of the connecting frame 15 is provided with a rotating roller 6, and the inner part of the rotating roller 6 is provided with a rotating roller 6. The end of the threaded rod 16 is fitted with the end of the rotating roller 6, the end of the threaded rod 16 is rotatably sleeved with the inner upper side of the connecting frame 15, the lower surface of the fixing block 17 is fixedly connected to the upper surface of the shell 4, the lower surface of the transmission gear 18 is rotatably sleeved with the upper surface of the fixing block 17, the outer surface of the threaded rod 16 is movably connected to the inside of the fixing block 17, the inside of the transmission gear 18 is threadedly connected to the outer surface of the threaded rod 16, the two ends of the transmission chain 19 are rotatably meshed with the transmission gear 18, the lower surface of the transmission gear 20 is fitted with the upper surface of the shell 4, the outer side of the transmission gear 20 is rotatably meshed with the inside of the transmission chain 19, and the shell A motor 21 is installed on the upper surface of the body 4, and the output shaft of the motor 21 is fixedly connected to the upper surface of the transmission gear 20. The outer surface of the rotating roller 6 is connected to a plurality of groups of cutting circular knives 7. The end of the rotating roller 6 is connected to an external driving source. The height of the cutting circular knives 7 is adjusted according to the thickness of the rubber strip. Since both ends of the rotating roller 6 carrying the cutting circular knives 7 extend out of the side grooves 27 provided on both sides of the shell 4, and both ends extended are rotatably connected to the inside of the connecting frame 15, and the upper end of the inner part of the connecting frame 15 is movably sleeved with a threaded rod 16, and the outer surface of the threaded rod 16 is threadedly connected to the transmission gear 18 rotatably sleeved on the fixed block 17, And both sets of transmission gears 18 are transmission-engaged with a transmission chain 19, and at the same time, the outer surface of the transmission gear 2 20 connected to the output shaft of the motor 21 is transmission-engaged with the transmission chain 19, and the diameter of the transmission gear 2 20 is larger than the diameter of the transmission gear 1 18, so that the transmission gear 2 20 is driven to rotate by the operation of the motor 21, and the transmission gear 2 20 drives the transmission chain 19, so that the transmission chain 19 drives the transmission gear 1 18 to rotate, so that the threaded rod 16 threadedly connected to the transmission gear 1 18 can move up and down, so as to adjust the distance between the cutting circular knife 7 and the rubber strip.

[0021] See also Figure 1 , Figure 2 and Figure 3A pelletizing mechanism 8 is provided on the other side of the shell 4, and the pelletizing mechanism 8 includes a cylinder 19, a U-shaped frame 13, an upper cutting knife 14, a connecting rod 12, a cylinder 211, a receiving block 24 and a lower cutting knife 25. The upper end of the cylinder 19 is fixedly connected to the inner top of the shell 4, the upper surface of the U-shaped frame 13 is fixedly connected to the lower end of the cylinder 19, the outer side of the upper cutting knife 14 is connected to the inside of the U-shaped frame 13, the upper end of the cylinder 211 is fixedly connected to the lower surface of the base 1, and the lower end of the cylinder 211 is fixedly connected with a movable plate 10, the lower end of the connecting rod 12 is fixedly connected to the middle position of the upper surface of the movable plate 10, a notch 23 is opened on the base 1, the outer surface of the receiving block 24 is movably connected to the inside of the notch 23, and the upper end of the connecting rod 12 is fixedly connected to the lower surface of the receiving block 24 The lower side of the lower cutting knife 25 is connected to the upper surface of the receiving block 24, and the thin strip of rubber is moved by the conveyor belt 13, so that the thin strip of rubber moves to the relative position of the conveyor belt 22 and the conveyor belt 13. At this time, the cylinder 19 and the cylinder 21 work synchronously. The cylinder 19 drives the U-shaped frame 13 to move, and the U-shaped frame 13 drives the upper cutting knife 14 connected inside it to cut from top to bottom. The work of the cylinder 21 drives the movable plate 10 to move, and the movable plate 10 drives the connecting rod 12 to move, and the connecting rod 12 drives the lower cutting knife 25 on the receiving block 24 to move from bottom to top, so that the thin strip of rubber can be cut in half, completing the granulation operation of the thin strip of rubber, and transporting it out through the conveyor belt 22.

[0022] See also Figure 3 Two sets of receiving plates 26 are fixedly installed at both ends of the opposite sides of the side plate 2. One side of the two sets of receiving plates 26 is respectively in contact with the surface of the conveyor belt 22 and the conveyor belt 1 3. The setting of the receiving plates 26 prevents the diced rubber from falling.

[0023] See also Figure 3 The slot 23 is opened at the opposite side of the conveyor belt 22 and the conveyor belt 1 3, and the lower cutting knife 25 and the upper cutting knife 14 are arranged opposite to each other.

[0024] Working principle: when in use, first, adjust the height of the cutting circular knife 7 according to the thickness of the rubber strip. Since both ends of the rotating roller 6 carrying the cutting circular knife 7 extend out of the side grooves 27 opened on both sides of the shell 4, and the two ends extending out are rotatably connected to the inside of the connecting frame 15, and the upper end of the inner part of the connecting frame 15 is movably sleeved with a threaded rod 16, the outer surface of the threaded rod 16 is threadedly connected to a transmission gear 18 rotatably sleeved on the fixed block 17, and the two sets of transmission gears 18 are both transmission-engaged with a transmission chain 19, and the output shaft of the motor 21 is connected to the transmission gear The outer surface of the transmission gear 20 is meshed with the transmission chain 19, and the diameter of the transmission gear 20 is larger than the diameter of the transmission gear 1 18, so that the transmission gear 20 is driven to rotate through the operation of the motor 21, and the transmission gear 20 drives the transmission chain 19, so that the transmission chain 19 drives the transmission gear 1 18 to rotate, so that the threaded rod 16 threadedly connected to the transmission gear 1 18 can move up and down, thereby adjusting the distance between the cutting circular knife 7 and the rubber strip, so that the cutting circular knife 7 can reach the actual cutting height.

[0025] At this time, the rubber strip is placed on the surface of the conveyor belt 3 and is conveyed by the conveyor belt 3. At the same time, an external driving source drives the rotating roller 6 to rotate, so that the cutting circular knife 7 set on the rotating roller 6 rotates synchronously to cut the rubber strip into thin strips.

[0026] After the cutting is completed, the thin rubber strip is moved by the conveyor belt 3, so that the thin rubber strip moves to the relative position of the conveyor belt 2 22 and the conveyor belt 3. At this time, the cylinder 19 and the cylinder 2 11 work synchronously. The cylinder 19 drives the U-shaped frame 13 to move, and the U-shaped frame 13 drives the upper cutting knife 14 connected inside it to cut from top to bottom. The work of the cylinder 2 11 drives the movable plate 10 to move, and the movable plate 10 drives the connecting rod 12 to move, and the connecting rod 12 drives the lower cutting knife 25 on the receiving block 24 to move from bottom to top, so that the thin rubber strip can be cut in half, completing the granulation operation of the thin rubber strip and transporting it out through the conveyor belt 22.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pelletizer for rubber processing, characterized in that: include: A base (1), side panels (2) are fixedly connected to both sides of the upper surface of the base (1), a conveyor belt (3) and a conveyor belt (22) are respectively connected between opposite sides of the side panels (2), a shell (4) is fixedly connected to the upper surface of the side panels (2), an adjustment mechanism (5) is provided on one side of the shell (4), the adjustment mechanism (5) comprises a connecting frame (15), a threaded rod (16), a fixing block (17), a transmission chain (19), a transmission gear (20) and a transmission gear (18), a rotating roller (6) is rotatably connected inside the shell (4), side grooves (27) are provided on both sides of the shell (4), an end of the rotating roller (6) is rotatably connected to the inside of the side groove (27), and the connecting frame (15) is provided with a plurality of rotating rollers (6). The interior is fitted with the end of the rotating roller (6), the end of the threaded rod (16) is rotatably sleeved with the inner upper side of the connecting frame (15), the lower surface of the fixing block (17) is fixedly connected with the upper surface of the shell (4), the lower surface of the transmission gear 1 (18) is rotatably sleeved with the upper surface of the fixing block (17), the outer surface of the threaded rod (16) is movably connected with the interior of the fixing block (17), the interior of the transmission gear 1 (18) is threadedly connected with the outer surface of the threaded rod (16), the two ends of the transmission chain (19) are rotatably meshed with the transmission gear 1 (18), the lower surface of the transmission gear 2 (20) is fitted with the upper surface of the shell (4), and the outer side of the transmission gear 2 (20) is rotatably meshed with the interior of the transmission chain (19).

2. A rubber processing pelletizer according to claim 1, characterized in that: A pelletizing mechanism (8) is provided on the other side of the shell (4), and the pelletizing mechanism (8) comprises a cylinder 1 (9), a U-shaped frame (13), an upper cutting knife (14), a connecting rod (12), a cylinder 2 (11), a receiving block (24) and a lower cutting knife (25), wherein the upper end of the cylinder 1 (9) is fixedly connected to the inner top of the shell (4), the upper surface of the U-shaped frame (13) is fixedly connected to the lower end of the cylinder 1 (9), the outer side of the upper cutting knife (14) is connected to the inner side of the U-shaped frame (13), and the cylinder 2 (11) is fixedly connected to the inner side of the U-shaped frame (13). The upper end of the cylinder (1) is fixedly connected to the lower surface of the base (1), the lower end of the cylinder (11) is fixedly connected to the movable plate (10), the lower end of the connecting rod (12) is fixedly connected to the middle position of the upper surface of the movable plate (10), a notch (23) is provided on the base (1), the outer surface of the receiving block (24) is movably connected to the inside of the notch (23), the upper end of the connecting rod (12) is fixedly connected to the lower surface of the receiving block (24), and the lower side of the lower cutting knife (25) is connected to the upper surface of the receiving block (24).

3. A pelletizer for rubber processing according to claim 1, characterized in that: The outer surface of the rotating roller (6) is connected to a plurality of groups of cutting circular knives (7), and the end of the rotating roller (6) is connected to an external driving source.

4. A pelletizer for rubber processing according to claim 1, characterized in that: A motor (21) is mounted on the upper surface of the housing (4), and an output shaft of the motor (21) is fixedly connected to the upper surface of the second transmission gear (20).

5. A pelletizer for rubber processing according to claim 1, characterized in that: Two groups of receiving plates (26) are fixedly installed at both ends of the opposite sides of the side plate (2), and one side of the two groups of receiving plates (26) is respectively in contact with the surface of the second conveyor belt (22) and the first conveyor belt (3).

6. A pelletizer for rubber processing according to claim 2, characterized in that: The notch (23) is opened at the opposite side of the conveyor belt 2 (22) and the conveyor belt 1 (3), and the lower cutting knife (25) and the upper cutting knife (14) are arranged opposite to each other.