Dynamic intelligent supervision device for concrete mixing station

Abstract

The utility model relates to the technical field of commercial concrete production supervision, in particular to a dynamic intelligent supervision device for a concrete mixing station. The system comprises a data acquisition module, a process monitoring module, a data storage module and an exit following module, the data acquisition module comprises an environment data detection module and a concrete data detection module, and the process monitoring module comprises a monitoring system, a control computer and an alarm device. The data acquisition module is used for collecting multiple items of working data in the concrete mixing station, comprehensive judgment and guarantee of the concrete production quality are facilitated, the process monitoring module is used for monitoring and controlling the production process of the concrete in the whole process, the production process is monitored and mastered, the quality control of the concrete production is further improved, and the working efficiency is improved. The data storage module is used for storing data and monitoring information collected by the data acquisition module and the process monitoring module, and the delivery following module is used for monitoring the delivery condition of finished concrete after the finished concrete is delivered, so that the whole-course quality control is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of commercial concrete production supervision, in particular to a dynamic intelligent supervision device for a concrete mixing station. Background Art

[0002] With the rapid development of our society, the construction industry has also developed rapidly, which has led to an increasing demand for commercial concrete. The emergence of commercial concrete has become a significant symbol of the industrialization of construction, and it plays an important role in improving labor productivity, reducing production costs, saving raw materials and construction land, and protecting the surrounding environment. The continuous improvement of concrete technology has promoted the improvement of the output and quality of commercial concrete.

[0003] In the production process of concrete mixing plants, the weighing, proportioning, mixing and unloading of materials all affect the production quality of concrete. Therefore, the control system of the concrete mixing plant is required to have strong control capabilities and excellent anti-interference performance. However, the current monitoring level and quality control of concrete mixing plants can no longer meet the use needs of my country's construction industry. At the same time, automated and intelligent control has gradually become the development direction of concrete mixing plants. Utility Model Content

[0004] In order to meet the needs of automated and intelligent production monitoring of concrete mixing stations and improve the production efficiency and quality of concrete mixing stations, the utility model provides a dynamic intelligent monitoring device for concrete mixing stations.

[0005] The utility model provides a dynamic intelligent monitoring device for a concrete mixing station, which adopts the following technical solutions:

[0006] A dynamic intelligent monitoring device for a concrete mixing station comprises a data acquisition module, a process monitoring module, a data storage module and an exit follow-up module, wherein the data acquisition module and the process monitoring module are installed in a concrete mixing station plant and equipment, and the data storage module and the exit follow-up module are installed in a management office and at an exit of the mixing station plant, the data acquisition module, the process monitoring module and the exit follow-up module are respectively communicated and connected to the data storage module, the data acquisition module comprises an environmental data detection module and a concrete data detection module, the process monitoring module comprises a monitoring system, a control computer and an alarm device, the monitoring system and the data acquisition module are respectively communicated and connected to the control computer, and the control computer controls the communication connection to the alarm device.

[0007] By adopting the above technical solution, the data acquisition module is used to collect multiple working data in the concrete mixing station, which is conducive to comprehensively judging and ensuring the quality of concrete production. The process monitoring module is used to monitor and control the entire concrete production process, monitor and master the production process, and further improve the quality control of concrete production. The data storage module is used to store the data and monitoring information collected by the data acquisition module and the process monitoring module, which is convenient for subsequent calls and viewing. The output follow-up module is used to monitor the delivery status of the finished concrete after it exits the plant, so as to achieve full quality control.

[0008] Preferably, the environmental data detection module includes an environmental temperature acquisition sensor, an environmental humidity acquisition sensor and an environmental particle concentration acquisition sensor, which are respectively installed in the concrete mixing station building and in contact with the internal air, and the environmental temperature acquisition sensor, environmental humidity acquisition sensor and environmental particle concentration acquisition sensor are respectively transmitted and communicated to connect the control computer.

[0009] By adopting the above technical solution, the ambient temperature acquisition sensor is used to collect the ambient temperature of the production workshop, and the heating and cooling of the equipment are adjusted according to the ambient temperature of the production workshop to achieve the optimal concrete production temperature. The ambient humidity acquisition sensor is used to collect the ambient humidity of the production workshop, and the spray size of the equipment is adjusted according to the ambient humidity of the production workshop to meet the humidity requirements of concrete production. The ambient particle concentration acquisition sensor is used to detect the dust particle impurity concentration in the air and control the exhaust system, effectively providing a good working environment for production personnel.

[0010] Preferably, the environmental data detection module further comprises a radar counting device, which is installed in the concrete mixing plant building and at the exit and faces the area where personnel and vehicles pass through, and the radar counting device transmits a communication connection to the control computer.

[0011] By adopting the above technical solution, the radar counting device is used to record the number and frequency of personnel and vehicle flows in the production workshop to ensure production efficiency.

[0012] Preferably, the concrete data detection module includes a concrete temperature acquisition sensor, a concrete moisture content acquisition sensor and a concrete weight acquisition sensor. The concrete temperature acquisition sensor and the concrete moisture content acquisition sensor are installed on the concrete mixing equipment and inserted into the concrete. The concrete weight acquisition sensor is installed at the bottom of the concrete mixing equipment. The concrete temperature acquisition sensor, the concrete moisture content acquisition sensor and the concrete weight acquisition sensor are respectively transmitted and communicated to connect the control computer.

[0013] By adopting the above technical solution, the concrete temperature collection sensor and the concrete moisture content collection sensor monitor the temperature and moisture content of the concrete respectively, which facilitates timely adjustment of the temperature and moisture content of the concrete to meet the transportation and use needs of the concrete and ensure the quality requirements of the concrete. The concrete weight collection sensor is used to detect the concrete production volume to ensure production efficiency and avoid waste.

[0014] Preferably, the concrete data detection module further comprises an ultrasonic detection device, which is mounted on the top of the concrete mixing equipment and faces the concrete, and the ultrasonic detection device is connected to the control computer for transmission communication.

[0015] By adopting the above technical solution, the ultrasonic detection device is used to detect the uniformity of concrete mixing, thereby avoiding uneven concrete mixing and affecting the quality of concrete in use.

[0016] Preferably, the monitoring system includes a video monitor and a sound collector, which are installed in the mixing plant building and at the exit and facing the production equipment and the area where personnel and vehicles pass through, and the video monitor and sound collector transmit communication respectively to the control computer.

[0017] By adopting the above technical solution, video monitors and sound collectors are used to collect monitoring information during production, which is convenient for subsequent problem troubleshooting.

[0018] Preferably, the alarm device includes a light alarm, a sound alarm and a display alarm, and the light alarm, sound alarm and display alarm are installed next to the equipment in the mixing plant plant and in the management office, and the light alarm, sound alarm and display alarm are respectively controlled and connected to the control computer.

[0019] By adopting the above technical solution, the light alarm, sound alarm and display alarm all alarm and display the abnormal conditions detected by the data acquisition module and the process monitoring module through obvious prompts, prompting the staff to make timely adjustments.

[0020] Preferably, the data storage module includes a storage database and a data printer, the storage database is installed in the management office, the data printer is respectively installed in the management office and at the exit of the mixing plant building, the storage database transmission communication connection control computer, and the data printer is controlled by the communication connection control computer.

[0021] By adopting the above technical solution, the storage database is used to store the data information and monitoring information collected by the data acquisition module and the process monitoring module, which is convenient for subsequent viewing and calling. The data printer is used to print concrete production data and take it away with the vehicle, which is convenient for the construction party or processing party to view the production data.

[0022] Preferably, the storage database includes a hard disk group and a cloud sending device, and the hard disk group and the cloud sending device are respectively connected to a control computer for transmission communication.

[0023] By adopting the above technical solution, the cloud sending device is used to send the data information in the hard disk group to the remote calling device, which is convenient for remote viewing and calling.

[0024] Preferably, the exit following module includes an exit vehicle recording device, a vehicle following monitoring device and a delivery receipt transceiver. The exit vehicle recording device is installed at the exit of the mixing station building, and the vehicle following monitoring device and the delivery receipt transceiver are installed on the transport vehicle. The exit vehicle recording device, the vehicle following monitoring device and the delivery receipt transceiver are respectively connected to the control computer for transmission communication.

[0025] By adopting the above technical solution, the exit vehicle recording device is used to record the transportation registration information of the transport vehicle, the vehicle following monitoring device is used to monitor the transportation time of the transport vehicle to facilitate reminding the transport personnel, and the delivery receipt sending and receiving device is used to send the delivery receipt to ensure that the processing party or the construction party receives the concrete.

[0026] In summary, the utility model has the following beneficial technical effects:

[0027] 1. The data acquisition module is used to collect multiple working data in the concrete mixing station, which is conducive to comprehensively judging and ensuring the quality of concrete production. The process monitoring module is used to monitor and control the entire concrete production process, monitor and master the production process, and further improve the quality control of concrete production. The data storage module is used to store the data and monitoring information collected by the data acquisition module and the process monitoring module, which is convenient for subsequent calls and viewing. The output follow-up module is used to monitor the delivery status of the finished concrete after output, so as to achieve full quality control.

[0028] 2. The ambient temperature acquisition sensor is used to collect the ambient temperature of the production workshop, and adjust the heating and cooling of the equipment according to the ambient temperature of the production workshop to achieve the optimal concrete production temperature. The ambient humidity acquisition sensor is used to collect the ambient humidity of the production workshop, and adjust the spray size of the equipment according to the ambient humidity of the production workshop to meet the humidity requirements of concrete production. The ambient particle concentration acquisition sensor is used to detect the concentration of dust particle impurities in the air and control the exhaust system to effectively provide a good working environment for production personnel. The radar counting device is used to record the number and frequency of personnel and vehicle flows in the production workshop to ensure production efficiency. The concrete temperature acquisition sensor and the concrete moisture content acquisition sensor monitor the temperature and moisture content of the concrete respectively, which is convenient for timely adjustment of the temperature and moisture content of the concrete to meet the transportation and use needs of the concrete and ensure the quality requirements of the concrete. The concrete weight acquisition sensor is used to detect the concrete production volume, ensure production efficiency and avoid waste. The ultrasonic detection device is used to detect the uniformity of concrete mixing to avoid uneven concrete mixing and affect the quality of concrete use.

[0029] 3. Video monitors and sound collectors are used to collect monitoring information during production to facilitate subsequent problem troubleshooting. Light alarms, sound alarms, and display alarms all warn and display abnormal conditions detected by the data acquisition module and process monitoring module through obvious prompts, prompting staff to make timely adjustments. The storage database is used to store data and monitoring information collected by the data acquisition module and process monitoring module to facilitate subsequent viewing and calling. The data printer is used to print concrete production data and take it away with the vehicle to facilitate the construction party or processing party to view the production data. The cloud sending device is used to send the data information in the hard disk group to the remote calling device to facilitate remote viewing and calling.

[0030] 4. The vehicle recording device is used to record the transportation registration information of the transport vehicle. The vehicle following monitoring device is used to monitor the transportation time of the transport vehicle to remind the transport personnel. The delivery receipt sending and receiving device is used to send the delivery receipt to ensure that the processing party or the construction party receives the concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of module connection of the utility model;

[0032] Figure 2 This is a connection diagram of the data acquisition module of the utility model;

[0033] Figure 3 This is a connection diagram of the process monitoring module of the utility model;

[0034] Figure 4 This is a schematic diagram of the data storage module connection of the utility model;

[0035] Figure 5 This is a connection diagram of the appearance follower module of the utility model.

[0036] Description of reference numerals:

[0037] 1. Data acquisition module, 11. Environmental data detection module, 111. Environmental temperature acquisition sensor, 112. Environmental humidity acquisition sensor, 113. Environmental particle concentration acquisition sensor, 114. Radar counting device, 12. Concrete data detection module, 121. Concrete temperature acquisition sensor, 122. Concrete moisture content acquisition sensor, 123. Concrete weight acquisition sensor, 124. Ultrasonic detection device, 2. Process monitoring module, 21. Monitoring system, 211. Video monitor, 212. Sound collector, 22. Control computer, 23. Alarm device, 231. Light alarm, 232. Sound alarm, 233. Display alarm, 3. Data storage module, 31. Storage database, 311. Hard disk group, 312. Cloud sending device, 32. Data printer, 4. Exit follow-up module, 41. Exit vehicle recording device, 42. Vehicle following monitoring device, 43. Delivery receipt sending and receiving device. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1-5 The utility model is described in further detail.

[0039] Embodiment 1:

[0040] The utility model discloses a dynamic intelligent monitoring device for a concrete mixing station, referring to Figure 1-3 , including a data acquisition module 1, a process monitoring module 2, a data storage module 3 and an exit follow-up module 4. The data acquisition module 1 and the process monitoring module 2 are installed in the concrete mixing station plant and equipment, and the data storage module 3 and the exit follow-up module 4 are installed in the management office and the exit position of the mixing station plant. The data acquisition module 1, the process monitoring module 2 and the exit follow-up module 4 are respectively communicated and connected to the data storage module 3. The data acquisition module 1 includes an environmental data detection module 11 and a concrete data detection module 12. The process monitoring module 2 includes a monitoring system 21, a control computer 22 and an alarm device 23. The monitoring system 21 and the data acquisition module 1 are respectively transmitted and communicated to the control computer 22, and the control computer 22 controls the communication connection alarm device 23.

[0041] The data and monitoring information collected by the data acquisition module 1 and the process monitoring module 2 are sent to the data storage module 3 for processing and storage, and the data storage module 3 and the exit follow-up module 4 perform data transmission with each other.

[0042] The control computer 22 includes data collection and processing software, data sorting and display software, and data calculation and estimation software.

[0043] The computer system combines and associates the monitoring data of the same production batch of concrete by the data acquisition module 1 and the process monitoring module 2 for storage, so as to facilitate mutual retrieval and viewing.

[0044] Embodiment 2:

[0045] On the basis of Example 1, add:

[0046] Reference Figure 2 The environmental data detection module 11 includes an environmental temperature acquisition sensor 111, an environmental humidity acquisition sensor 112 and an environmental particle concentration acquisition sensor 113. The environmental temperature acquisition sensor 111, the environmental humidity acquisition sensor 112 and the environmental particle concentration acquisition sensor 113 are respectively installed in the concrete mixing station plant and in contact with the internal air. The environmental temperature acquisition sensor 111, the environmental humidity acquisition sensor 112 and the environmental particle concentration acquisition sensor 113 are respectively transmitted and communicated to connect the control computer 22.

[0047] When the temperature detected by the ambient temperature acquisition sensor 111 is too low, the air conditioning system or heating system is controlled to heat the ambient temperature; when the temperature is too high, the air conditioning system is controlled to cool and lower the ambient temperature;

[0048] When the humidity detected by the environmental humidity collection sensor 112 is too low, the humidification device is controlled to spray and humidify the environment; when the humidity is too high, the dehumidification device is controlled to dehumidify the environment;

[0049] When the environmental particle concentration collection sensor 113 detects that the environmental particle impurities are too concentrated, it reminds the production management personnel or the automatic control ventilation system to ventilate the environment.

[0050] Reference Figure 2 The environmental data detection module 11 also includes a radar counting device 114, which is installed in the concrete mixing plant building and at the exit and faces the area where people and vehicles pass through. The radar counting device 114 transmits a communication connection to the control computer 22.

[0051] Reference Figure 2 The concrete data detection module 12 includes a concrete temperature acquisition sensor 121, a concrete moisture content acquisition sensor 122 and a concrete weight acquisition sensor 123. The concrete temperature acquisition sensor 121 and the concrete moisture content acquisition sensor 122 are installed on the concrete mixing equipment and inserted into the concrete. The concrete weight acquisition sensor 123 is installed at the bottom of the concrete mixing equipment. The concrete temperature acquisition sensor 121, the concrete moisture content acquisition sensor 122 and the concrete weight acquisition sensor 123 are respectively transmitted and communicated to connect the control computer 22.

[0052] Use heating rods to heat the concrete to increase the concrete temperature, use air cooling equipment to cool the concrete to lower the concrete temperature, use water replenishment devices to spray water on the concrete to increase the concrete moisture content, and use infiltration devices to filter water from the concrete to reduce the concrete moisture content.

[0053] Reference Figure 2 The concrete data detection module 12 further includes an ultrasonic detection device 124 , which is installed on the top of the concrete mixing equipment and faces the concrete. The ultrasonic detection device 124 is connected to the control computer 22 for transmission communication.

[0054] When the ultrasonic detection device 124 detects that the concrete is unevenly mixed or has severe sedimentation, the mixing device is started to mix the concrete.

[0055] Embodiment 3:

[0056] On the basis of Example 1, add:

[0057] Reference Figure 3 The monitoring system 21 includes a video monitor 211 and a sound collector 212. The video monitor 211 and the sound collector 212 are installed in the mixing plant building and the exit position and face the production equipment and the area where personnel and vehicles pass through. The video monitor 211 and the sound collector 212 transmit communication connection control computer 22 respectively.

[0058] Reference Figure 3 The alarm device 23 includes a light alarm 231, a sound alarm 232 and a display alarm 233. The light alarm 231, the sound alarm 232 and the display alarm 233 are installed next to the equipment in the mixing plant and in the management office. The light alarm 231, the sound alarm 232 and the display alarm 233 are respectively controlled and communicated with the control computer 22.

[0059] The light alarm 231 is used to indicate serious fault prompts, the sound alarm 232 includes two alarm modes: buzzer and voice, and the display alarm 233 is a display to conveniently display specific fault problems and treatment methods.

[0060] Reference Figure 4 The data storage module 3 includes a storage database 31 and a data printer 32. The storage database 31 is installed in the management office, and the data printer 32 is installed in the management office and the exit of the mixing plant respectively. The storage database 31 transmits a communication connection to the control computer 22, and the data printer 32 is controlled to communicate with the control computer 22.

[0061] Reference Figure 4The storage database 31 includes a hard disk group 311 and a cloud sending device 312, and the hard disk group 311 and the cloud sending device 312 are respectively connected to the control computer 22 for transmission communication.

[0062] The data printer 32 prints information such as the concrete production batch, the predetermined manufacturer, concrete parameters and an identification QR code. Scanning the identification QR code facilitates remote viewing of concrete data information through the cloud sending device 312.

[0063] Embodiment 4:

[0064] On the basis of Example 1, add:

[0065] Reference Figure 5 The exit following module 4 includes an exit vehicle recording device 41, a vehicle following monitoring device 42 and a delivery receipt transceiver 43. The exit vehicle recording device 41 is installed at the exit of the mixing plant, and the vehicle following monitoring device 42 and the delivery receipt transceiver 43 are installed on the transport vehicle. The exit vehicle recording device 41, the vehicle following monitoring device 42 and the delivery receipt transceiver 43 are respectively connected to the control computer 22 for transmission communication.

[0066] Before the transport vehicle departs, the departure time and license plate number are recorded through the exit vehicle recording device 41. The vehicle following monitoring device 42 is used to monitor the transport route and transport time of the transport vehicle. After the transport vehicle transports to the destination, the recipient confirms receipt and sends a confirmation receipt through the delivery receipt receiving and sending device 43.

[0067] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A dynamic intelligent monitoring device for a concrete mixing station, characterized in that: The invention comprises a data acquisition module (1), a process monitoring module (2), a data storage module (3) and an exit follow-up module (4), wherein the data acquisition module (1) and the process monitoring module (2) are installed in a concrete mixing station plant and equipment, and the data storage module (3) and the exit follow-up module (4) are installed in a management office and at an exit of the mixing station plant, and the data acquisition module (1), the process monitoring module (2) and the exit follow-up module (4) are respectively connected to the data storage module (3) for communication; The data acquisition module (1) comprises an environmental data detection module (11) and a concrete data detection module (12); The process monitoring module (2) comprises a monitoring system (21), a control computer (22) and an alarm device (23); the monitoring system (21) and the data acquisition module (1) are respectively connected to the control computer (22) for transmission communication, and the control computer (22) controls the communication connection to the alarm device (23).

2. According to claim 1, a dynamic intelligent monitoring device for a concrete mixing station is characterized in that: The environmental data detection module (11) comprises an environmental temperature acquisition sensor (111), an environmental humidity acquisition sensor (112), and an environmental particle concentration acquisition sensor (113); the environmental temperature acquisition sensor (111), the environmental humidity acquisition sensor (112), and the environmental particle concentration acquisition sensor (113) are respectively installed in a concrete mixing station plant and are in contact with the internal air; the environmental temperature acquisition sensor (111), the environmental humidity acquisition sensor (112), and the environmental particle concentration acquisition sensor (113) are respectively connected to a control computer (22) for transmission communication.

3. A dynamic intelligent monitoring device for a concrete mixing station according to claim 2, characterized in that: The environmental data detection module (11) further comprises a radar counting device (114), wherein the radar counting device (114) is installed in the concrete mixing plant building and at the exit position and faces the area where personnel and vehicles pass through, and the radar counting device (114) is connected to the control computer (22) for transmission communication.

4. The dynamic intelligent monitoring device for a concrete mixing station according to claim 1 is characterized in that: The concrete data detection module (12) comprises a concrete temperature acquisition sensor (121), a concrete water content acquisition sensor (122) and a concrete weight acquisition sensor (123); the concrete temperature acquisition sensor (121) and the concrete water content acquisition sensor (122) are installed on the concrete mixing equipment and inserted into the concrete; the concrete weight acquisition sensor (123) is installed at the bottom of the concrete mixing equipment; the concrete temperature acquisition sensor (121), the concrete water content acquisition sensor (122) and the concrete weight acquisition sensor (123) are respectively connected to the control computer (22) for transmission communication.

5. A dynamic intelligent monitoring device for a concrete mixing station according to claim 4, characterized in that: The concrete data detection module (12) further comprises an ultrasonic detection device (124), the ultrasonic detection device (124) being installed on the top of the concrete mixing equipment and facing the concrete, and the ultrasonic detection device (124) being connected to the control computer (22) for transmission communication.

6. A dynamic intelligent monitoring device for a concrete mixing station according to claim 1, characterized in that: The monitoring system (21) comprises a video monitor (211) and a sound collector (212). The video monitor (211) and the sound collector (212) are installed in the mixing plant building and at the exit and facing the production equipment and the area where personnel and vehicles pass through. The video monitor (211) and the sound collector (212) are respectively connected to the control computer (22) for transmission communication.

7. The dynamic intelligent monitoring device for a concrete mixing station according to claim 1 is characterized in that: The alarm device (23) comprises a light alarm (231), a sound alarm (232) and a display alarm (233). The light alarm (231), the sound alarm (232) and the display alarm (233) are installed beside the equipment in the mixing plant and in the management office. The light alarm (231), the sound alarm (232) and the display alarm (233) are respectively controlled to communicate with the control computer (22).

8. The dynamic intelligent monitoring device for a concrete mixing station according to claim 1 is characterized in that: The data storage module (3) comprises a storage database (31) and a data printer (32); the storage database (31) is installed in the management office; the data printer (32) is installed in the management office and at the exit of the mixing plant respectively; the storage database (31) is connected to the control computer (22) for transmission communication; and the data printer (32) is connected to the control computer (22) for controlled communication.

9. A dynamic intelligent monitoring device for a concrete mixing station according to claim 8, characterized in that: The storage database (31) comprises a hard disk group (311) and a cloud sending device (312), and the hard disk group (311) and the cloud sending device (312) are respectively connected to the control computer (22) for transmission communication.

10. The dynamic intelligent monitoring device for a concrete mixing station according to claim 1 is characterized in that: The exit following module (4) comprises an exit vehicle recording device (41), a vehicle following monitoring device (42) and a delivery receipt transceiving device (43); the exit vehicle recording device (41) is installed at the exit of the mixing station plant; the vehicle following monitoring device (42) and the delivery receipt transceiving device (43) are installed on the transport vehicle; the exit vehicle recording device (41), the vehicle following monitoring device (42) and the delivery receipt transceiving device (43) are respectively connected to the control computer (22) for transmission communication.

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