Intelligent assembly line for fire-fighting emergency down lamp

Abstract

The intelligent assembly line comprises an assembly line body, a feeding station, a power testing station, a light source plate mounting station, an address code printing station, a diffusion plate mounting station, a red and yellow label pasting station and a packaging station, wherein the feeding station, the power testing station, the light source plate mounting station, the address code printing station, the diffusion plate mounting station, the red and yellow label pasting station and the packaging station are sequentially arranged on the assembly line body. A first marking mechanism is arranged on the address code printing station, and address codes are printed on the lamp bodies through the first marking mechanism. A first labeling mechanism, a second labeling mechanism, a first code scanning mechanism and a second code scanning mechanism are arranged on the red and yellow label pasting station, and red labels and yellow labels are pasted to the lamp bodies through the first labeling mechanism and the second labeling mechanism correspondingly; the first code scanning mechanism and the second code scanning mechanism respectively read the information of the red label and the yellow label on the same lamp body and confirm whether the information of the red label and the yellow label is consistent, so that the accuracy of pasting the red label and the yellow label can be improved, the labor cost is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of lamps, and in particular to an intelligent assembly line for fire emergency downlights. Background Art

[0002] Existing fire emergency lights need to be marked with address codes and affixed with red and yellow labels, and the information on the two labels must be consistent. In addition, after packaging, an outer box code is required on the outer box, and the outer box code needs to correspond to the information of the fire emergency lights facing inward.

[0003] In the existing production, the address code is often manually punched and two labels are affixed. This method can easily lead to address code errors and mismatched labels. Once an error occurs, continuous errors often occur. It is difficult for manual production to judge the errors during the production process. In addition, due to quality control, the code must be read after the product is produced to confirm whether the code and label are correctly punched and affixed, which leads to relatively high labor costs for the production line. If production is carried out through automated production, the occurrence of errors can be effectively reduced. Even if an error occurs, the line can be stopped for inspection immediately to avoid the expansion of the error. It can also reduce labor costs, improve production efficiency, and achieve higher profits. Utility Model Content

[0004] The main purpose of the utility model is to provide an intelligent assembly line for fire emergency downlights, which can code, label, identify codes and identify labels for fire emergency lights through an automated production method, thereby reducing the occurrence of production errors, reducing labor costs and improving production efficiency.

[0005] The utility model provides an intelligent assembly line for fire emergency downlights, including an assembly line body and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion board installation station, a red and yellow label affixing station and a packaging station which are sequentially arranged on the assembly line body;

[0006] The address code stamping station is provided with a first marking mechanism, and the address code is stamped on the lamp body by the first marking mechanism;

[0007] The red and yellow label sticking station is provided with a first labeling mechanism, a second labeling mechanism, a first code scanning mechanism and a second code scanning mechanism. The red label and the yellow label are respectively stuck on the lamp body by the first labeling mechanism and the second labeling mechanism. The information of the red label and the yellow label on the same lamp body is respectively read by the first code scanning mechanism and the second code scanning mechanism, and it is confirmed whether the information of the two labels is consistent.

[0008] The packing station is arranged at the end of the assembly line body, and is provided with a printing device, a packing bracket and a blanking and grabbing mechanism. The printing device prints a box label containing information of all fire emergency downlights in the same box, and the fire emergency downlights are grabbed onto the packing bracket by the blanking and grabbing mechanism. The fire emergency downlights are manually packed and the box label is affixed.

[0009] Preferably, a power testing mechanism is provided on the power testing station, and the brightness test of the light source panel is performed by the power testing mechanism.

[0010] Preferably, a riveting mechanism is provided on the light source board installation station, and the light source board is hot-riveted to the lamp body by the riveting mechanism.

[0011] Preferably, a diffuser plate installation device is provided on the diffuser plate installation station, and the diffuser plate installation device includes a material storage mechanism and a diffuser plate installation mechanism, the diffuser plate is arranged in the material storage mechanism, and the diffuser plate is grabbed by the diffuser plate installation mechanism and installed on the lamp body.

[0012] Preferably, the diffusion plate mounting mechanism comprises a mounting mechanism bracket, a mounting mechanism body, a first suction device, a second suction device and a transfer platform;

[0013] The mounting mechanism body is slidably arranged on the mounting mechanism bracket by means of a track connection, the first suction device and the second suction device are arranged at the bottom of the mounting mechanism body, and a transfer platform is arranged on the middle section of the mounting mechanism bracket;

[0014] After the diffusion plate installation mechanism sucks the diffusion plate from the material storage mechanism to the transfer platform through the first suction device, the diffusion plate is sucked and pressed onto the lamp body through the second suction device.

[0015] The beneficial effects of the intelligent assembly line of fire emergency downlights of the utility model are:

[0016] By adopting the automated first labeling mechanism, the second labeling mechanism, the first code scanning mechanism and the second code scanning mechanism, it is possible to immediately confirm whether the labeling is correct after labeling, and the high work efficiency can effectively reduce the labor cost.

[0017] Information including address codes, product information, red labels and yellow labels are all automatically generated and confirmed by the machine, thus maximizing production efficiency while ensuring that the information is correct. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the intelligent assembly line of fire emergency downlights of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the diffusion plate installation device of the intelligent assembly line of the fire emergency downlight of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the material unloading and grabbing mechanism of the intelligent assembly line of fire emergency downlights of the utility model;

[0021] Numbers in the figure: 1, assembly line body, 2, power testing mechanism, 3, riveting mechanism, 4, first marking mechanism, 5, diffusion plate installation device, 6, rejection mechanism. 7, first labeling mechanism, 8, second labeling mechanism, 9, first code scanning mechanism, 10, second code scanning mechanism. 11, material unloading and grabbing mechanism, 12, packaging bracket, 13, printing device, 51, diffusion plate installation mechanism, 52, material storage mechanism, 111, material unloading and grabbing mechanism bracket, 112, material unloading and grabbing mechanism body, 113, material unloading and grabbing mechanism manipulator, 114, second marking mechanism, 511, installation mechanism bracket, 512, installation mechanism body, 513, first suction device, 514, second suction device, 515, transfer platform.

[0022] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0023] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0024] Reference Figures 1 to 3 , an embodiment of the intelligent assembly line of fire emergency downlights of the utility model is proposed:

[0025] An intelligent assembly line for fire emergency downlights includes an assembly line body 1 and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion plate installation station, a red and yellow label affixing station and a packaging station which are sequentially arranged on the assembly line body. A fire emergency downlight fixture is arranged on the assembly line body 1.

[0026] The first station is the loading station, where the lamp body is placed on the emergency downlight fixture manually, and then the light source board is set on the lamp body.

[0027] The second station is a power test station, which is provided with a power test mechanism 2, and the brightness of the light source board is tested by the power test mechanism 2. Then the power of the light source board is judged according to the brightness.

[0028] The third workstation is a light source board installation workstation, on which a riveting mechanism 3 is provided, through which the light source board is hot-riveted to the lamp body.

[0029] The fourth station is an address code stamping station, and a first marking mechanism 4 is provided at the address code stamping station, and the address code is stamped on the lamp body through the first marking mechanism 4.

[0030] The fifth station is the diffuser plate installation station, on which a diffuser plate installation device 5 is provided. The diffuser plate installation device 5 includes a material storage mechanism 52 and a diffuser plate installation mechanism 51. The diffuser plate is arranged in the material storage mechanism 52. The diffuser plate installation mechanism 51 includes an installation mechanism bracket 511, an installation mechanism body 512, a first suction device 513, a second suction device 514 and a transfer platform 515. The installation mechanism body 512 is slidably arranged on the installation mechanism bracket 511 by means of a track connection. The first suction device 513 and the second suction device 514 are arranged at the bottom of the installation mechanism body 512. A transfer platform 515 is arranged on the middle section of the installation mechanism bracket 511. After the diffuser plate installation mechanism 51 sucks the diffuser plate from the material storage mechanism 52 to the transfer platform 515 through the first suction device 513, the diffuser plate is sucked and pressed onto the lamp body through the second suction device 514.

[0031] The sixth station is a defective product rejection station, on which a rejection mechanism 6 is provided, and power test defective products are rejected from the defective product rejection station by the rejection mechanism 6 .

[0032] The seventh workstation is the red and yellow label affixing workstation, on which a first labeling mechanism 7, a second labeling mechanism 8, a first code scanning mechanism 9 and a second code scanning mechanism 10 are provided. The red label and the yellow label are affixed to the lamp body respectively through the first labeling mechanism 7 and the second labeling mechanism 8, and the information of the red label and the yellow label on the same lamp body are read respectively through the first code scanning mechanism 9 and the second code scanning mechanism 10, and it is confirmed whether the information of the two is consistent.

[0033] The eighth station is the packing station, which is set at the end of the assembly line. The packing station is equipped with a printing device 13, a packing bracket 12 and a material grabbing mechanism 11. The printing device 13 prints a box label containing information of all fire emergency downlights in the same box. The fire emergency downlights are grabbed onto the packing bracket 12 by the material grabbing mechanism 11, and the fire emergency downlights are manually packed and the box labels are affixed.

[0034] The blanking grabbing mechanism 11 includes a blanking grabbing mechanism bracket 111, a blanking grabbing mechanism body 112, a blanking grabbing mechanism manipulator 113 and a second marking mechanism 114. The blanking grabbing mechanism body 112 is slidably set on the blanking grabbing mechanism bracket 111 by means of a track connection. The blanking grabbing mechanism manipulator 113 is set at the bottom of the blanking grabbing mechanism body 112. In the process of grabbing the lamp body from the assembly line body 1 to the packaging bracket 12 by the blanking grabbing manipulator 113, the product information is marked on the bottom of the lamp body by the second marking mechanism 114.

[0035] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. An intelligent assembly line for fire emergency downlights, characterized in that: It includes an assembly line body and a loading station, a power testing station, a light source board installation station, an address code printing station, a diffusion plate installation station, a red and yellow label affixing station and a packaging station which are sequentially arranged on the assembly line body; The address code stamping station is provided with a first marking mechanism, and the address code is stamped on the lamp body by the first marking mechanism; The red and yellow label sticking station is provided with a first labeling mechanism, a second labeling mechanism, a first code scanning mechanism and a second code scanning mechanism. The red label and the yellow label are respectively stuck on the lamp body by the first labeling mechanism and the second labeling mechanism. The information of the red label and the yellow label on the same lamp body is respectively read by the first code scanning mechanism and the second code scanning mechanism, and it is confirmed whether the information of the two labels is consistent. The packing station is arranged at the end of the assembly line body, and is provided with a printing device, a packing bracket and a blanking and grabbing mechanism. The printing device prints a box label containing information of all fire emergency downlights in the same box, and the fire emergency downlights are grabbed onto the packing bracket by the blanking and grabbing mechanism. The fire emergency downlights are manually packed and the box label is affixed.

2. The intelligent assembly line of fire emergency downlights according to claim 1 is characterized in that: The power testing station is provided with a power testing mechanism, through which the brightness test of the light source board is performed.

3. The intelligent assembly line of fire emergency downlights according to claim 1 is characterized in that: The light source board installation station is provided with a riveting mechanism, through which the light source board is thermally riveted to the lamp body.

4. The intelligent assembly line of fire emergency downlights according to claim 1 is characterized in that: The diffuser plate installation station is provided with a diffuser plate installation device, which includes a material storage mechanism and a diffuser plate installation mechanism. The diffuser plate is arranged in the material storage mechanism. The diffuser plate is grabbed by the diffuser plate installation mechanism and installed on the lamp body.

5. The intelligent assembly line of fire emergency downlights according to claim 4 is characterized in that: The diffusion plate installation mechanism includes an installation mechanism bracket, an installation mechanism body, a first suction device, a second suction device and a transfer platform; The mounting mechanism body is slidably arranged on the mounting mechanism bracket by means of a track connection, the first suction device and the second suction device are arranged at the bottom of the mounting mechanism body, and a transfer platform is arranged on the middle section of the mounting mechanism bracket; After the diffusion plate installation mechanism sucks the diffusion plate from the material storage mechanism to the transfer platform through the first suction device, the diffusion plate is sucked and pressed onto the lamp body through the second suction device.

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