Unlocking system of trolley brake device
By designing the unlocking system of the trolley brake device, automatic unlocking is achieved using limit components, lifting units and central controllers, the problem of the brake device not being able to automatically unlock in the prior art is solved, and the stability and safety of the system are improved.
Patent Information
- Application Number
- CN202420337205.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-02-23
AI Technical Summary
In the production and manufacturing of existing tires, the trolley brake device cannot be automatically unlocked during the guide opening process, resulting in wear or structural damage to the brake device.
Design an unlocking system for trolley brake devices, including a limiting assembly, a lifting unit and a central controller. Through the sensing component monitoring the position of the trolley, the central controller controls the lifting unit to drive the brake lever to lift and lower, realizing the automatic unlocking of the brake device.
The automatic unlocking of the trolley brake device is realized, reducing human operation errors, and avoiding wear and structural damage of the brake device.
Smart Images

Figure CN222475299U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tire production and manufacturing, in particular to an unlocking system for a trolley brake device. Background Art
[0002] In the tire manufacturing process, the semi-finished belt layer after the cord is cut needs to be rolled up with an I-shaped wheel and transported to the belt layer guide trolley of the forming machine for use. At present, AGV logistics trolleys are widely used in tire manufacturing. The use of automatic logistics to transport semi-finished products can effectively save logistics and transportation costs and improve equipment production capacity.
[0003] The patent with the authorization announcement number CN219056326U discloses a belt layer transport trolley with a brake device, the transport trolley includes a vehicle body, the vehicle body is provided with adjacent large I-shaped wheels and small I-shaped wheels, the vehicle body is provided with a brake device, the brake device includes a rubber-hanging wheel, a spring, and a rotating rod, the rotating rod is rotatably arranged on the vehicle body; a bearing is arranged at one end of the rotating rod, the other end of the rotating rod is fixedly connected with a cantilever, and the other end of the cantilever is connected to the vehicle body through a spring; the upper part of the cantilever is connected to the rubber-hanging wheel through a brake frame, and the rubber-hanging wheel is located between the large I-shaped wheel and the small I-shaped wheel;
[0004] The brake device on the above-mentioned trolley is used to limit the rotational movement of the large I-shaped wheel and the small I-shaped wheel during the transportation process of the trolley, thereby preventing the large I-shaped wheel and the small I-shaped wheel from rotating during the operation of the trolley, thereby ensuring that the cord fabric wound on the trolley remains in a stable winding state during the operation of the trolley;
[0005] When the trolley moves to the corresponding trolley unwinding station, the staff needs to manually unlock the brake device so that the large and small I-shaped wheels can rotate to complete the unwinding process. If the brake device cannot be released in time, the brake state of the large and small I-shaped wheels may cause wear on the structure of the large and small I-shaped wheels, and even damage the connection structure between the large and small I-shaped wheels and their respective drive units. Utility Model Content
[0006] The purpose of the utility model is to solve the deficiencies of the above-mentioned technology and provide an unlocking system for a trolley brake device.
[0007] To this end, the utility model provides an unlocking system for a trolley brake device, including a trolley guide station, a limit assembly for limiting the trolley is arranged on the trolley guide station, a lifting unit is arranged on the limit assembly at the position corresponding to the brake lever, the lifting unit includes a connecting piece arranged corresponding to the end of the brake lever, so that the connecting piece drives one end of the brake lever to perform a lifting movement during the lifting movement, the limit assembly is provided with a sensing assembly for sensing the trolley, the sensing assembly and the lifting unit are respectively connected to a central controller, and the central controller controls the lifting movement of the connecting piece according to the detection signal of the sensing assembly.
[0008] Preferably, the trolley guide station includes a driving unit arranged on one side of the limit assembly, and the driving unit includes a first driving motor and a second driving motor, and the first driving motor and the second driving motor are respectively arranged corresponding to the large I-shaped wheel and the small I-shaped wheel on the trolley, so that the first driving motor and the second driving motor are used for the driving mechanism of the large I-shaped wheel and the small I-shaped wheel, and the central controller is connected to the driving unit, so that the central controller controls the operating state of the driving unit according to the detection signal of the sensing assembly.
[0009] Preferably, the limit assembly includes a first limit baffle and a second limit baffle that are relatively arranged, and the spacing distance between the first limit baffle and the second limit baffle matches the trolley structure, so that the limit assembly forms a limit structure for the trolley in the horizontal direction, and the driving unit is arranged on one side of the first limit baffle and the second limit baffle, so that when the trolley moves to the trolley guide-away station, the driving unit is connected to the large I-shaped wheel and the small I-shaped wheel of the trolley, and the limit assembly forms a limit structure for the trolley in the horizontal direction.
[0010] Preferably, the lifting unit is arranged on the first limit baffle, and when the trolley is located between the limit assemblies and the large I-shaped wheel and the small I-shaped wheel are respectively connected to the first drive unit and the second drive unit, the end of the brake lever is located toward the first limit baffle, and the connecting member is a first baffle arranged at the lower end position of the brake lever, and when the first baffle rises to the highest position, the first baffle maintains a supporting state for the brake lever.
[0011] Preferably, the sensing component includes a proximity switch arranged on one side of the second limit baffle, and the proximity switch is used to monitor the position of the trolley at the trolley guide-away station.
[0012] Preferably, the sensing component includes a second baffle plate arranged on the limiting component and a sensing switch arranged at the position corresponding to the second baffle plate, and the second baffle plate can perform a flipping movement on the limiting component. When the second baffle plate flips to one end position on the limiting component, the sensing switch can sense the second baffle plate, and when the second baffle plate flips to the other end position on the limiting component, the second baffle plate can form a limiting structure for the trolley.
[0013] Preferably, a handle is provided on the end surface of the second baffle away from the trolley.
[0014] Preferably, the large I-shaped wheel and the small I-shaped wheel of the trolley are both provided with a plug-in assembly connected to the drive unit, and the plug-in assembly includes a clamping part and a plug-in part, and the clamping part is arranged on both end parts of the large I-shaped wheel and the small I-shaped wheel along the axial direction, and a detachable connection structure is formed between the clamping part and the plug-in part, and the clamping part is a flange structure, and at least one clamping groove for installing the plug-in part is provided on the clamping part.
[0015] Preferably, the plug-in connector includes a latch member matched with the clamping member, the latch member is arranged on one side of a disc, the disc is arranged at the end of a bearing of the driving unit, and the disc rotates along with the bearing.
[0016] Preferably, the disc is sleeved on the bearing so that the disc can move along the central axis of the bearing, a limit block is provided on the end surface of the disc away from the latch member, and a shock-absorbing spring is provided between the limit block and the disc.
[0017] The utility model provides an unlocking system for a trolley brake device, which has the following beneficial effects.
[0018] ⑴ In the utility model, the staff moves the trolley to the trolley guide station, and when the trolley moves to the position of the limit assembly, the brake lever of the trolley is placed toward the lifting unit. The limit assembly is provided with a sensing assembly for sensing the trolley. The sensing assembly monitors the placement state of the trolley on the trolley guide station and transmits the monitoring signal to the central processor. The lifting movement of the lifting unit is controlled by the setting program in the central processor, thereby realizing the automatic control of the trolley brake device, reducing the operating procedures of the staff, and avoiding problems such as operating errors during manual control;
[0019] (2) by flipping the second baffle so that the proximity switch cannot sense the position of the second baffle, the central controller drives the connecting member of the lifting unit to move upward according to the signal sent by the proximity switch, and as the brake lever rises, the brake device releases the brake state of the large I-shaped wheel and the small I-shaped wheel, and then drives the drive unit to perform the guide-off process;
[0020] ⑶ The second baffle is arranged on the side away from the driving unit. Through the restoring elastic force of the shock-absorbing spring and the limiting structure of the second baffle on the trolley, the clamping effect on both sides of the trolley is achieved, thereby ensuring the structural stability of the trolley during the guide process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model when the middle platform vehicle is located at the position of the limit assembly;
[0022] Figure 2 This is a schematic diagram of the structure of the connection between the trolley and the drive unit in the utility model;
[0023] Figure 3 for Figure 1 Enlarged schematic diagram of the structure at position A in the middle.
[0024] Markings in the figure: 1-trolley, 101-large I-shaped wheel, 102-small I-shaped wheel, 103-brake lever;
[0025] 201-first limit baffle, 202-second limit baffle;
[0026] 301-first baffle, 302-lifting unit;
[0027] 401-second baffle, 402-proximity switch;
[0028] 501-flange, 502-latch, 503-limiting block, 504-shock absorbing spring;
[0029] 6-drive unit, 601-bearing. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present invention. The methods used in the present invention are all conventional methods unless otherwise specified; the raw materials and devices used are all conventional commercial products unless otherwise specified. Example
[0031] like Figure 1As shown, the utility model provides an unlocking system for a trolley brake device, including a trolley guide-opening station, a limit assembly for limiting the trolley 1 is arranged on the trolley guide-opening station, a lifting unit 302 is arranged on the limit assembly at a position corresponding to the brake lever 103, the lifting unit 302 includes a connecting piece arranged at the end of the brake lever 103, so that the connecting piece drives one end of the brake lever 103 to perform lifting movement during the lifting movement, a sensing component for sensing the trolley 1 is arranged on the limit assembly, the sensing component and the lifting unit 302 are respectively connected to a central controller, and the central controller controls the lifting movement of the connecting piece according to the detection signal of the sensing component.
[0032] During use of the utility model, the staff moves the trolley 1 to the trolley guide position, and when the trolley 1 moves to the position of the limit assembly, the brake lever 103 of the trolley 1 is placed toward the lifting unit 302, so that the lifting unit 302 can control the brake device of the trolley 1;
[0033] The limit assembly is provided with a sensing assembly for sensing the trolley 1. The sensing assembly monitors the placement status of the trolley 1 on the trolley guide station and transmits the monitoring signal to the central processing unit. The lifting and lowering movement of the lifting unit 302 is controlled by a set program in the central processing unit, thereby realizing automatic control of the braking device, reducing the operating procedures of the staff, and avoiding operating errors and other problems during manual control.
[0034] Furthermore, in order to realize the automated operation of the unwinding process on the trolley 1, the driving unit 6 is also connected to the central controller, so that the central controller can control the braking device of the trolley 1 through the lifting unit 302 while synchronously controlling the driving units 6 of the large and small I-shaped wheels 102, thereby realizing the automated operation of the trolley unwinding process.
[0035] Specifically, Figure 1 , Figure 3As shown, the limit assembly includes a first limit baffle 201 and a second limit baffle 202, the spacing distance between the first limit baffle 201 and the second limit baffle 202 matches the structure of the trolley 1, and the first limit baffle 201 is provided with the lifting unit 302. When the trolley 1 is located between the limit assemblies and the large I-shaped wheel 101 and the small I-shaped wheel 102 are respectively connected to the first drive unit 6 and the second drive unit 6, the end of the brake lever 103 is located toward the first limit baffle 201, and the connecting member is a first baffle 301 arranged at the lower end of the brake lever 103. When the first baffle 301 rises to the highest position, the first baffle 301 maintains a supporting state for the brake lever 103.
[0036] The sensing component includes a proximity switch 402 arranged on one side of the second limit baffle 202 and a second baffle 401 arranged on the second limit baffle 202, and the second baffle 401 can be flipped on the second limit baffle 202. When the trolley 1 moves to the position of the limit component, the staff confirms the connection status between the large I-shaped wheel 101 and the small I-shaped wheel 102 and the first drive motor and the second drive motor respectively, and then flips the second baffle 401 so that the proximity switch 402 cannot sense the position of the second baffle 401. The central controller drives the connecting part of the lifting unit 302 to move upward according to the signal sent by the proximity switch 402. As the brake lever 103 rises, the brake device releases the brake state of the large I-shaped wheel 101 and the small I-shaped wheel 102, and then drives the drive unit 6 to perform the guide-off process.
[0037] Furthermore, the second baffle 401 and the proximity switch 402 are arranged at one end of the second limit baffle 202, so that the second baffle 401 forms a limiting structure for one end of the trolley 1 when it is in the flipped state, thereby further improving the stability of the trolley 1 in the guide-off process and avoiding displacement of the trolley 1, which causes the large I-shaped wheel 101 and the small I-shaped wheel 102 on the trolley 1 to separate from the drive unit 6 respectively.
[0038] In order to achieve the smooth progress of the trolley guide process, it is necessary to ensure the connection stability between the large I-shaped wheel 101 and the small I-shaped wheel 102 and the first driving click and the second driving click respectively, and the large I-shaped wheel 101 and the small I-shaped wheel 102 and each driving unit 6 are connected through the plug-in assembly;
[0039] like Figure 2As shown, the plug-in assembly includes a card connector and a plug-in connector, the card connector includes a flange 501 arranged at the end positions of the large I-shaped wheel 101 and the small I-shaped wheel 102, the flange 501 is provided with a plurality of slots for installing the plug-in connector, the plug-in connector includes a latch 502 that matches the slots of the flange 501, the latch 502 is arranged on one side of the disc, the disc is arranged at the end of the bearing 601 of the drive unit 6, the disc rotates with the bearing 601, the bearing 601 is provided with the limit block 503, and the damping spring 504 is arranged between the limit block 503 and the disc;
[0040] When the trolley 1 moves to the position of the limit assembly, the staff can align the connector with the slot of the connector and then push the trolley 1 horizontally. At this time, the disc with the connector is displaced along the direction of the bearing 601. The shock-absorbing spring 504 provided between the limit block 503 and the disc can effectively prevent the staff from making accidents during the process of moving the trolley 1, resulting in strong collisions at the connection positions between the large I-shaped wheel 101, the small I-shaped wheel 102 and each drive unit 6, thereby ensuring the possibility of damage between the trolley 1 and each drive unit 6 due to unexpected situations.
[0041] Furthermore, the second baffle plate 401 is arranged on the side away from the driving unit 6, and the clamping effect on both sides of the trolley 1 is achieved through the restoring elastic force of the shock-absorbing spring 504 and the limiting structure of the second baffle plate 401 on the trolley 1, thereby ensuring the structural stability of the trolley 1 during the guide-out process.
[0042] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0043] However, the above is only a specific embodiment of the present invention, and it cannot be used to limit the scope of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the protection scope of the present invention should still fall within the scope of the claims of the present invention.
Claims
1. An unlocking system for a trolley brake device, comprising a trolley (1), wherein the trolley (1) is provided with a brake device, wherein the brake device comprises a brake lever (103) extending along one end of the trolley (1), wherein: The invention comprises a trolley guide station, wherein the trolley guide station is provided with a limit assembly for limiting the position of the trolley (1), wherein a lifting unit (302) is provided on the limit assembly at a position corresponding to the brake lever (103), wherein the lifting unit (302) comprises a connecting piece provided at an end of the brake lever (103), so that the connecting piece drives one end of the brake lever (103) to perform a lifting movement during the lifting movement, wherein the limit assembly is provided with a sensing assembly for sensing the trolley (1), wherein the sensing assembly and the lifting unit (302) are respectively connected to a central controller, and wherein the central controller controls the lifting movement of the connecting piece according to a detection signal of the sensing assembly.
2. The unlocking system of a trolley brake device according to claim 1, characterized in that: The trolley guide station comprises a drive unit (6) arranged on one side of the limit assembly, the drive unit (6) comprising a first drive motor and a second drive motor, the first drive motor and the second drive motor being arranged corresponding to the large I-shaped wheel (101) and the small I-shaped wheel (102) on the trolley (1) respectively, so that the first drive motor and the second drive motor are used for the drive mechanism of the large I-shaped wheel (101) and the small I-shaped wheel (102), and the central controller is connected to the drive unit (6), so that the central controller controls the operating state of the drive unit (6) according to the detection signal of the sensing assembly.
3. The unlocking system of a trolley brake device according to claim 2, characterized in that: The limiting assembly comprises a first limiting baffle (201) and a second limiting baffle (202) which are arranged opposite to each other, the spacing distance between the first limiting baffle (201) and the second limiting baffle (202) being matched with the structure of the trolley (1), so that the limiting assembly forms a limiting structure for the trolley (1) in the horizontal direction, and the driving unit (6) is arranged on one side of the first limiting baffle (201) and the second limiting baffle (202), so that when the trolley (1) moves to the trolley guide-off position, the driving unit (6) is connected to the large I-shaped wheel (101) and the small I-shaped wheel (102) of the trolley (1), and the limiting baffle forms a limiting structure for the trolley (1) in the horizontal direction.
4. The unlocking system of a trolley brake device according to claim 3, characterized in that: The lifting unit (302) is arranged on the first limit baffle (201); when the trolley (1) is located between the limit assemblies, and the large I-shaped wheel (101) and the small I-shaped wheel (102) are respectively connected to the first drive unit (6) and the second drive unit (6), the end of the brake lever (103) is located at a position facing the first limit baffle (201); the connecting member is a first baffle (301) arranged at the lower end of the brake lever (103); when the first baffle (301) rises to the highest position, the first baffle (301) maintains a supporting state for the brake lever (103).
5. The unlocking system of a trolley brake device according to claim 4, characterized in that: The sensing component comprises a proximity switch (402) arranged on one side of the second limit baffle (202), and the proximity switch (402) is used to monitor the position of the trolley (1) at the trolley guide-off station.
6. The unlocking system of a trolley brake device according to claim 5, characterized in that: The sensing component comprises a second baffle (401) arranged on the limiting component and a sensing switch arranged at a position corresponding to the second baffle (401); the second baffle (401) can perform a flipping movement on the limiting component; when the second baffle (401) flips to one end position on the limiting component, the sensing switch can sense the second baffle (401); when the second baffle (401) flips to the other end position on the limiting component, the second baffle (401) can form a limiting structure for the trolley (1).
7. The unlocking system of a trolley brake device according to claim 6, characterized in that: A handle is provided on the end surface of the second baffle (401) away from the trolley (1).
8. The unlocking system of a trolley brake device according to claim 2, characterized in that: The large I-shaped wheel (101) and the small I-shaped wheel (102) of the trolley (1) are both provided with a plug-in assembly connected to the drive unit (6), the plug-in assembly comprising a clamping member and a plug-in member, the clamping member being provided at both end portions of the large I-shaped wheel (101) and the small I-shaped wheel (102) in the axial direction, the clamping member and the plug-in member being a detachable connection structure, the clamping member being a flange plate (501) structure, and the clamping member being provided with at least one clamping groove for mounting the plug-in member.
9. The unlocking system of a trolley brake device according to claim 8, characterized in that: The plug-in connector comprises a latch member (502) that matches the clamping member, the latch member (502) being arranged on one side of a circular disc, the circular disc being arranged at an end of a bearing (601) of the drive unit (6), and the circular disc rotating along with the bearing (601).
10. An unlocking system for a trolley brake device according to claim 9, characterized in that: The disc is sleeved on the bearing (601) so that the disc can move along the central axis of the bearing (601); a limit block (503) is provided on the end surface of the disc away from the latch member; a damping spring (504) is provided between the limit block (503) and the disc.
Citation Information
Patent Citations
Belted layer transport trolley with brake device
CN219056326U