Double-station efficient material collecting device

Abstract

The utility model provides a double-station efficient material collecting device. The double-station efficient material collecting device comprises a material changing track and a material collecting assembly arranged on the material changing track in a sliding fit mode. A control assembly used for controlling the sliding bottom support to slide on the material changing rail is arranged on the sliding bottom support. And when the first I-shaped wheel set on the material receiving trolley completes a coiling process, the second I-shaped wheel set on the material receiving trolley is aligned with the preset material receiving area of the conveying mechanism so as to wait for the next coiling process. According to the take-up trolley, only one driving unit is needed to drive the two I-shaped wheel sets located on the same take-up trolley to rotate, so that two-wheel take-up operation is completed, the take-up trolley is lighter, the take-up operation efficiency is greatly improved, the control assembly can accurately control the take-up trolley to slide on the material changing track, and the take-up efficiency is improved. And the corresponding I-shaped wheel sets can move to a preset material receiving area of the alignment conveying mechanism, so that the quality uniformity of finished semi-finished products is ensured.

Description

Technical Field

[0001] The utility model relates to a double-station high-efficiency material collecting device. Background Art

[0002] During the tire manufacturing process, various semi-finished films required for molding need to be wound on the I-shaped wheel assembly after the semi-finished product production process. The film winding and receiving process, such as Fig.17 As shown, the process generally includes the following steps: placing the I-wheel assembly below the discharge port of a conveying mechanism for conveying film, winding a pad cloth on the front I-wheel of the I-wheel assembly, bonding the material head end of the pad cloth to the material head end of the film and winding them together on the rear I-wheel of the I-wheel assembly to complete a winding and receiving operation.

[0003] However, after the I-shaped wheel assembly is wound, a new I-shaped wheel assembly needs to be replaced for the next winding operation. That is, the two I-shaped wheel assemblies mentioned above need to be separately equipped with a driving device such as a motor to provide winding power for the winding operation. Moreover, each time the I-shaped wheel assembly is replaced, the position of the preset material receiving area relative to the conveying mechanism is different, which will also lead to uneven quality of the semi-finished products produced, which will have an adverse effect on production efficiency. Utility Model Content

[0004] The utility model provides a double-station high-efficiency material collecting device, which can effectively solve the above problems.

[0005] The utility model is achieved in this way:

[0006] A double-station high-efficiency material receiving device, comprising a material changing track and a material receiving assembly slidably matched on the material changing track;

[0007] The material receiving assembly comprises a material receiving trolley having a first I-shaped wheel group and a second I-shaped wheel group arranged side by side, a sliding base bracket for the material receiving trolley to be installed and placed, and a driving unit for driving the I-shaped wheels of the first I-shaped wheel group and the second I-shaped wheel group to rotate respectively to complete the film and padding winding process, and the driving unit is fixedly mounted on one side of the sliding base bracket;

[0008] The sliding base is provided with a control component for controlling the sliding base to slide on the material changing track; when the first I-shaped wheel group on the material receiving trolley completes a winding process, the control component actuates the sliding base to drive the material receiving trolley and the driving unit to slide step by step to the right on the material changing track, so that the second I-shaped wheel group on the material receiving trolley is aligned with the preset material receiving area of ​​the conveying mechanism to wait for the next round of winding process.

[0009] As a further improvement, a travel roller that rolls with the material changing track is provided at the top corner of the lower end of the sliding base, and a transmission rod is rotatably mounted on the lower end of the sliding base along the length direction. The control component includes a motor box group installed on a connecting plate on the side of the sliding base opposite to the driving unit, a main sprocket controlled by the motor box group for rotation, a slave sprocket fixed to the front end of the transmission rod, a travel chain embedded in the circumference of the main sprocket and the slave sprocket, a first sprocket fixed to the front end of the transmission rod, a second sprocket fixed to the end of the rotating shaft rod of the travel roller, and a roller chain embedded between the first sprocket and the second sprocket.

[0010] As a further improvement, the drive unit includes a sliding base fixed to one side of the sliding base, and a first front sprocket, a second front sprocket, a first rear sprocket and a second rear sprocket rotatably matched with the sliding base; the drive unit also includes two transmission chains, one transmission chain is arranged between the first front sprocket and the second front sprocket to drive the two sprockets to rotate synchronously, and the other transmission chain is arranged between the first rear sprocket and the second rear sprocket to drive the two sprockets to rotate synchronously; the drive unit also includes a motor and a reduction box connected to the motor output shaft for driving the two transmission chains to rotate.

[0011] As a further improvement, a rotating shaft extending out of the second I-wheel group is fixedly installed at the rotation center of the front I-wheel and the rear I-wheel of the first I-wheel group, a first top plate with a first plug-in hole is installed at the end of the rotating shaft, and a first clutch assembly is arranged on the sliding base, the clutch assembly includes a first transmission shaft, a first clutch, a first chassis and a first cylinder, the first transmission shaft is rotatably arranged on the sliding base through a bearing, the first clutch has a fixed part and a rotating part rotatably matched with the fixed part, the fixed part is fixedly installed on the outside of the first transmission shaft, the first front sprocket and the first rear sprocket are fixedly connected to the rotating part; the first chassis is installed at the end of the first transmission shaft and the end face of the first chassis has a first plug-in column plugged into the first plug-in hole, and the first cylinder is used to drive the first chassis to slide axially along the first transmission shaft.

[0012] As a further improvement, a driving sprocket and a driven sprocket are arranged at intervals on the end surfaces of the front I-shaped wheel and the rear I-shaped wheel of the second I-shaped wheel group away from the first I-shaped wheel group, and a synchronous chain is sleeved between the driving sprocket and the driven sprocket to drive the two to rotate synchronously; the driven sprocket is fixedly installed at the rotation center of the front I-shaped wheel and the rear I-shaped wheel of the first I-shaped wheel group, and the driven sprocket and the rotating shaft are rotationally matched through bearings; a second top plate is fixedly installed at the rotation center of the driven sprocket, which is axially aligned with the second front sprocket and the second rear sprocket on the sliding base, and the second top plate has a second plug-in hole; a clutch control The brake mechanism includes a second clutch assembly, which includes a second transmission shaft, a second clutch, a second chassis and a second cylinder. The second transmission shaft is rotatably arranged on the sliding base through a bearing. The second clutch has a fixed portion and a rotating portion rotatably matched with the fixed portion. The fixed portion is fixedly mounted on the outside of the second transmission shaft, and the second front sprocket and the second rear sprocket are fixedly mounted on the rotating portion. The second chassis is mounted on the end of the second transmission shaft and the end face of the second chassis has a second plug-in column plugged into the second plug-in hole. The second cylinder is used to drive the second chassis to slide axially along the second transmission shaft.

[0013] As a further improvement, the driven sprocket and the rotating shaft are rotatably matched through a bearing; when the second I-shaped wheel group is winding, the driven sprocket drives the front I-shaped wheel and the rear I-shaped wheel of the second I-shaped wheel group to rotate, and the driven sprocket rotates relative to the rotating shaft of the front I-shaped wheel and the rear I-shaped wheel of the first I-shaped wheel group.

[0014] The beneficial effects of the utility model are:

[0015] The present application only requires one driving unit to drive the two sets of I-wheel assemblies on the same material receiving trolley to rotate respectively to complete the two-wheel winding operation, making the material receiving trolley lighter and greatly improving the efficiency of the winding operation. The control component can accurately control the sliding of the material receiving trolley on the material changing track so that the corresponding I-wheel assembly can move to the preset material receiving area of ​​the alignment conveying mechanism to ensure the uniform quality of the semi-finished product and the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the loading state of the material receiving trolley of the utility model being pushed into and installed on the sliding bottom bracket;

[0017] Figure 2 This is an isometric diagram of the assembly relationship between the material changing track and the drive unit of the utility model. Figure 1 ;

[0018] Figure 3 This is an isometric diagram of the assembly relationship between the material changing track and the drive unit of the utility model. Figure 2 ;

[0019] Figure 4It is a plan view schematically showing the assembly relationship between the main sprocket, the slave sprocket and the traveling chain of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the material receiving trolley of the utility model;

[0021] Figure 6 This utility model Figure 2 A in the middle and Figure 3 The enlarged schematic diagram of point B in the middle;

[0022] Figure 7 This utility model Figure 2 C and Figure 5 The enlarged schematic diagram of point D in the middle;

[0023] Figure 8 It is a left view of the utility model showing the positional relationship between the conveying mechanism and the material receiving device;

[0024] Fig. 9 It is a top view of the utility model showing the positional relationship between the conveying mechanism and the material receiving device;

[0025] Fig.10 It is a front view schematic diagram of the overall structure of the material receiving device of the utility model;

[0026] Fig.11 It is a structural stereogram of the utility model showing the assembly relationship between the various components of the drive unit;

[0027] Fig.12 It is a structural plan view of the utility model that reflects the assembly relationship between the various components of the drive unit;

[0028] Fig.13 This utility model Fig.12 Schematic cross-sectional view at AA in the middle;

[0029] Fig.14 It is a three-dimensional structural schematic diagram of various components of the drive unit of the utility model;

[0030] Fig.15 It is a left-side plan view of the material receiving trolley of the utility model;

[0031] Fig.16 It is a sectional plan view of the utility model showing the assembly relationship between the components of the brake release assembly;

[0032] Fig.17 It is a schematic diagram of the state of the I-shaped wheel group performing the winding operation in the related technology.

[0033] The accompanying drawings are marked as follows:

[0034] 10. Material changing track;

[0035] 20. Material receiving assembly;

[0036] 21. Material receiving trolley; 201. Front I-shaped wheel; 202. Rear I-shaped wheel; 210. Inner plate; 211. First I-shaped wheel group; 2111. Rotating shaft; 2112. First top plate; 21121. First plug-in hole; 212. Second I-shaped wheel group; 2121. Driving sprocket; 2122. Driven sprocket; 2123. Synchronous chain; 2124. Second top plate; 21241. Second plug-in hole; 213. Center guide plate; 2131. Center guide groove; 214. Frame rod; 215. Pulley; 216. Transition plate; 217. Slide plate; 218. Mounting rod; 2101. Travel cavity;

[0037] 22, sliding base; 220, walking roller; 2201, rotating shaft; 221, transmission rod; 222, connecting plate; 223, side plate; 2231, side sliding roller; 224, supporting plate; 2241, guide roller; 225, cross bar; 226, avoidance cavity; 227, give way cavity;

[0038] 23. driving unit; 231. sliding base; 232. first front sprocket; 233. second front sprocket; 234. first rear sprocket; 235. second rear sprocket; 236. motor; 237. reduction box; 238. transmission chain;

[0039] 24. Control assembly; 241. Main sprocket; 242. Slave sprocket; 243. Traveling chain; 244. First sprocket; 245. Second sprocket; 246. Roller chain; 247. Motor box assembly; 30. Position detection assembly; 31. Spring shaft; 32. Proximity switch;

[0040] 40. Eject the cylinder;

[0041] 50. Clutch control mechanism;

[0042] 51, first clutch assembly; 511, first chassis; 5111, first plug-in column; 512, first cylinder; 513, first clutch; 514, first transmission shaft;

[0043] 52, second clutch assembly; 521, second chassis; 5211, second plug-in column; 522, second cylinder; 523, second clutch; 524, second transmission shaft;

[0044] 60. Positioning assembly; 61. Limiting fork plate; 62. Limiting cylinder; 63. Linkage rod;

[0045] 90, brake release assembly; 91, base; 910, through hole; 92, brake pad; 93, locking structure; 931, screw; 9311, top plate; 932, spring; 933, swing arm plate; 94, release structure; 941, release cylinder;

[0046] 100. Conveying mechanism; 110. Material receiving device. DETAILED DESCRIPTION

[0047] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0048] like Figure 1 to Figure 3 and Figure 8 to Figure 10 As shown, a double-station high-efficiency material collection device includes a material exchange track 10, a material collection assembly 20 slidably matched on the material exchange track 10, the material collection assembly 20 includes a material collection trolley 21 having a first I-shaped wheel group 211 and a second I-shaped wheel group 212 arranged side by side, a sliding base 22 for the material collection trolley 21 to be installed and placed, and a driving unit 23 for driving the I-shaped wheels of the first I-shaped wheel group 211 and the second I-shaped wheel group 212 to rotate to complete the film and pad winding process, the driving unit 23 3 is fixedly mounted on one side of the sliding base 22; the sliding base 22 is provided with a control component 24 for controlling the sliding base 22 to slide on the material changing track 10; when the first I-shaped wheel group 211 on the receiving trolley 21 completes a winding process, the control component 24 actuates the sliding base 22 to drive the receiving trolley 21 and the driving unit 23 to slide rightward on the material changing track 10, so that the second I-shaped wheel group 212 on the receiving trolley 21 is aligned with the preset receiving area of ​​the conveying mechanism 100, so as to wait for the next round of winding process.

[0049] The structures of the various components of the utility model are described below.

[0050] like Figure 1 to Figure 4 As shown, a walking roller 220 that rolls with the material changing track 10 is provided at the top corner of the lower end of the sliding base 22, and a transmission rod 221 is rotatably mounted on the lower end of the sliding base 22 along the length direction, and a connecting plate 222 is fixedly installed on the side of the sliding base 22 opposite to the driving unit 23; the control component 24 includes a motor box group 247 installed on the connecting plate 222, a main sprocket 241 controlled for rotation by the motor box group 247, a slave sprocket 242 fixed to the front end of the transmission rod 221, a walking chain 243 embedded in the main sprocket 241 and the slave sprocket 242 The surrounding side, the first sprocket 244 fixed to the front end of the transmission rod 221, a second sprocket 245 fixed to the end of the rotating shaft 2201 of the walking roller 220, and a roller chain 246 embedded between the first sprocket 244 and the second sprocket 245.

[0051] like Figure 1 to Figure 4 and Figure 8 , Fig. 9As shown, when the first I-shaped wheel group 211 completes a round of winding operation, the motor box group 247 is started to control the main sprocket 241 to drive the slave sprocket 242 to rotate through the traveling chain 243, and the slave sprocket 242 synchronously drives the first sprocket 244 fixed at the other end of the transmission rod 221 to rotate. At the same time, the roller chain 246 drives the second sprocket 245 to rotate, so that the traveling roller 220 under the sliding base 22 rotates, driving the material receiving trolley 21 and the driving unit 23 to slide to the right on the material changing track 10, so that the second I-shaped wheel group 212 on the material receiving trolley 21 is aligned with the preset material receiving area of ​​the conveying mechanism 100.

[0052] like Figures 9 to 14 As shown, the driving unit 23 includes a sliding base 231 fixedly connected to one side of the sliding base 22, a first front sprocket 232, a second front sprocket 233, a first rear sprocket 234 and a second rear sprocket 235 rotatably matched with the sliding base 231; the driving unit 23 also includes two transmission chains 238, one transmission chain 238 is sleeved between the first front sprocket 232 and the second front sprocket 233 to drive the two sprockets to rotate synchronously, and the other transmission chain 238 is sleeved between the first rear sprocket 234 and the second rear sprocket 235 to drive the two sprockets to rotate synchronously.

[0053] like Figures 9 to 14 As shown, the drive unit 23 also includes a motor 236 and a reduction box 237 connected to the output shaft of the motor 236 and used to drive the two transmission chains 238 to rotate. The sprocket set (not shown in the figure) in the reduction box 237 drives the two transmission chains 238 to rotate to drive the four sprockets (the first front sprocket 232, the second front sprocket 233, the first rear sprocket 234 and the second rear sprocket 235) to rotate synchronously. The sprocket of the reduction box 237 drives the transmission chain 238 to rotate, which is a prior art, so its principle will not be repeated here.

[0054] like Figures 9 to 15As shown, a rotating shaft 2111 extending out of the second spool group 212 is fixedly installed at the rotation center of the front spool 201 and the rear spool 202 of the first spool group 211, and a first top plate 2112 having a first insertion hole 21121 is installed at the end of the rotating shaft 2111. A clutch control mechanism 50 is arranged on the sliding base 231. The clutch control mechanism 50 includes a first clutch assembly 51, and the clutch assembly includes a first transmission shaft 514, a first clutch 513, a first chassis 511 and a first cylinder 512. The first transmission shaft 514 is rotatably arranged on the sliding base 231 through a bearing. The first clutch 513 has a fixed portion and A rotating part that rotates with the fixed part, the fixed part is fixedly installed on the outer side of the first transmission shaft 514, and the first front sprocket 232 and the first rear sprocket 234 are fixedly connected to the rotating part; the first chassis 511 is installed at the end of the first transmission shaft 514 and the end face of the first chassis 511 has a first plug-in column 5111 that is plugged into the first plug-in hole 21121, and the first cylinder 512 is used to drive the first chassis 511 to slide axially along the first transmission shaft 514, so that the first plug-in column 5111 on the first chassis 511 is plugged into the first plug-in hole 21121, so as to synchronously drive the rotating shaft 2111 to rotate and drive the first I-shaped wheel group 211 to perform a winding operation.

[0055] It should be noted here that a spline sleeve (not shown) is installed on the first transmission shaft 514 to which the first chassis 511 can be mounted. With this design, the first chassis 511 can not only slide axially on the first transmission shaft 514, but can also be driven by the first transmission shaft 514 to rotate synchronously.

[0056] like Figures 9 to 15 As shown, when the first I-shaped wheel assembly 211 is used for winding operation, the first cylinder 512 pushes the first chassis 511 to extend, and the first plug-in column 5111 on the first chassis 511 is plugged into the first plug-in hole 21121 on the first top plate 2112, so that the first front sprocket 232 and the first rear sprocket 234 can be driven to rotate by the rotating shaft 2111 to drive the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel assembly 211 to rotate synchronously.

[0057] like Figures 9 to 15As shown, a driving sprocket 2121 and a driven sprocket 2122 are arranged at intervals on the end surfaces of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212 away from the first I-shaped wheel group 211, and a synchronous chain 2123 is sleeved between the driving sprocket 2121 and the driven sprocket 2122 to drive the two to rotate synchronously; the driven sprocket 2122 is fixedly mounted at the rotation center of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211, and the driven sprocket 2122 is rotationally matched with the rotating shaft 2111 through a bearing; a second top plate 2124 is fixedly mounted at the rotation center of the driven sprocket 2122, which is axially aligned with the second front sprocket 233 and the second rear sprocket 235 on the sliding base 231, and the second top plate 2124 has a second insertion hole 21241.

[0058] like Figures 9 to 15 As shown, the clutch control mechanism 50 also includes a second clutch assembly 52, which includes a second transmission shaft 524, a second clutch 523, a second chassis 521 and a second cylinder 522. The second transmission shaft 524 is rotatably arranged on the sliding base 231 through a bearing. The second clutch 523 has a fixed portion and a rotating portion rotatably matched with the fixed portion. The fixed portion is fixedly mounted on the outer side of the second transmission shaft 524, and the second front sprocket 233 and the second rear sprocket 235 are fixed on the rotating portion; the second chassis 521 is mounted on the shaft end of the second transmission shaft 524 and the end face of the second chassis 521 has a second plug-in column 5211 plugged into the second plug-in hole 21241, and the second cylinder 522 is used to drive the second chassis 521 to slide axially along the second transmission shaft 524.

[0059] It should be noted here that a spline sleeve (not shown) is installed on the second transmission shaft 524 to which the second chassis 521 can be mounted. With this design, the second chassis 521 can not only slide axially on the second transmission shaft 524, but can also be driven by the second transmission shaft 524 to rotate synchronously.

[0060] When the second I-wheel assembly 212 is used for winding operation, the second cylinder 522 pushes the second chassis 521 to extend, and the second plug-in column 5211 on the second chassis 521 is plugged into the second plug-in hole 21241 on the second top plate 2124, so as to drive the driving sprocket 2121, the synchronous chain 2123 and the driven sprocket 2122 to drive the front I-wheel 201 and the rear I-wheel 202 of the second I-wheel assembly 212 to rotate synchronously.

[0061] It should be noted here that during the above process, the first clutch assembly 51 is closed, that is, when the second I-shaped wheel group 212 is in winding operation, the first I-shaped wheel group 211 does not rotate, and when the driven sprocket 2122 drives the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212 to rotate, the driven sprocket 2122 idles relative to the rotating shaft 2111 of the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211, so as to realize a driving unit 23 (that is, a motor 236) to drive the first I-shaped wheel group 211 and the second I-shaped wheel group 212 to rotate respectively, so that the two I-shaped wheel groups of the material receiving trolley 21 have the efficient winding characteristics of "one replacement and one use".

[0062] like Figure 1 to Figure 5 , Figure 7 As shown, the bottom of the material receiving trolley 21 has two spaced-apart slide plates 217, the sliding base 22 includes two spaced-apart side plates 223, and a plurality of cross bars 225 are spaced apart between the two side plates 223 of the sliding base 22; a plurality of side sliding rollers 2231 are spaced and rotatably arranged on the outer side surfaces of the two side plates 223, and when the material receiving trolley 21 is pushed in from above the sliding base 22, the side sliding rollers 2231 roll in cooperation with the bottom end of the slide plate 217 to reduce the friction resistance between the sliding base 22 and the material receiving trolley 21 when the material receiving trolley 21 is placed, thereby achieving the effect of saving effort and facilitating installation.

[0063] like Figure 1 to Figure 3 and Figure 7 As shown, two center guide plates 213 are arranged at intervals in the middle of the bottom surface of the front end of the material receiving trolley 21, and a downward-opening guide groove 2131 is formed between the two center guide plates 213 on the bottom surface of the material receiving trolley 21, and a supporting plate 224 is extended to form on the rear end surface of the sliding base 22, and a plurality of center guide rollers 2241 are rotatably arranged on the top surface of the supporting plate 224, and the axes of the center guide rollers 2241 and the side sliding rollers 2231 are perpendicular to each other; when the material receiving trolley 21 is pushed into the top of the sliding base 22, the center guide rollers 2241 roll and fit in the center guide grooves 2131 to further reduce the friction resistance between the sliding base 22 and the material receiving trolley 21 when the material receiving trolley 21 is pushed, and through the design of the center guide rollers 2241, the material receiving trolley 21 can also be pushed into the sliding base 22 in a centered manner, so that it can be pushed into the preset installation position later.

[0064] like Figure 7As shown, two inclined transition plates 216 are formed at the front and rear ends of the two center guide plates 213. The two transition plates 216 located on different center guide plates 213 are in a flared shape away from the center guide plate 213, and the center guide roller 2241 slides into the center guide groove 2131 along the inner side of the transition plate 216. Such a design allows the rear end of the material receiving trolley 21 to be pushed into the preset installation position in a posture aligned with the sliding base 22 when the material receiving trolley 21 is pushed in, and the center guide roller 2241 can also slide out of the outlet groove 2131 more easily when the material receiving trolley 21 is pushed out, making the unloading process of the material receiving trolley 21 more convenient and labor-saving.

[0065] like Figure 2 , Figure 3 and Figure 6 As shown, the material receiving device also includes a positioning assembly 60 for locking the material receiving trolley 21 when the material receiving trolley 21 is pushed into the preset installation position. The positioning assembly 60 includes a limit fork plate 61, a limit cylinder 62 and a linkage rod 63 installed below the sliding base 22. The limit fork plate 61 is installed on the inner wall of the cross bar 225 at the front end through an axis rotation. The cross bar 225 at the front end and the two side plates 223 are enclosed to form a limit fork plate in a horizontal state. The fork plate 61 makes way for the avoidance cavity 226; one end of the linkage rod 63 is hinged to the end of the piston rod of the limiting cylinder 62, and the other end is fixedly connected to the rotation center of the limiting fork plate 61; when the material receiving trolley 21 is located at the preset installation position, the piston rod of the limiting cylinder 62 retracts and drives the limiting fork plate 61 through the linkage rod 63, swinging from a horizontal state to a vertical state in contact with the inner wall of the frame rod 214 at the front end of the material receiving trolley 21, so as to lock the material receiving trolley 21 in the preset installation position.

[0066] It should be noted here that when the material receiving trolley 21 is pushed into the preset installation position of the sliding base 22, the pulley 215 below the material receiving trolley 21 is spaced from the ground, so that the material receiving trolley 21 can avoid the material changing track 10, so as to avoid the pulley 215 of the material receiving trolley 21 being blocked by the material changing track 10, thereby preventing the material receiving assembly 20 from being able to slide freely on the material changing track 10.

[0067] like Figure 2 and 6As shown, a position detection assembly 30 is provided on the top surface of the front end of the sliding base 22, and the position detection assembly 30 includes a proximity switch 32, a spring shaft rod 31 provided at the front end of the proximity switch 32, and a detection block (not shown in the figure) actuated by the spring shaft rod 31 to move forward and backward; when the material receiving trolley 21 is pushed onto the sliding base 22, the frame rod 214 of the material receiving trolley 21 pushes the spring shaft rod 31 to withdraw, and the spring shaft rod 31 pushes the detection block to move forward, and the proximity switch 32 detects the movement of the detection block, thereby detecting whether the material receiving trolley 21 is pushed into the preset installation position; after the material receiving trolley 21 is pushed out from the sliding base 22, the spring shaft rod 31 is reset to the initial state, and the proximity switch 32 cannot detect the detection block.

[0068] like Figure 2 and 6 As shown, an ejection cylinder 40 is provided on the top surface of the front end of the sliding base 22, and the piston rod of the ejection cylinder 40 is in a relative position to the frame rod 214 at the front end of the material receiving trolley 21. When the two I-shaped wheel groups on the material receiving trolley 21 have completed winding, the piston rod of the ejection cylinder 40 extends to push the material receiving trolley 21 to retreat as a whole and be pushed out from the top of the sliding base 22, so that the unloading process of the material receiving trolley 21 is more convenient and labor-saving.

[0069] like Figure 5 , Figure 7 and Fig.14 , Fig.15 As shown, a brake release assembly 90 is provided between the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the first I-shaped wheel group 211 and between the front I-shaped wheel 201 and the rear I-shaped wheel 202 of the second I-shaped wheel group 212. The brake release assembly includes a base 91 installed on the material receiving trolley 21, and brake pads 92 rotatably connected to both sides of the base 91 and facing the circumference of the inner disk 210 of the front I-shaped wheel 201 and the rear I-shaped wheel 202. The brake release assembly also includes a locking structure 93 and a releasing structure 94; the locking structure 93 can lock the brake pads 92 in a state of contact with the circumference of the inner disk 210 to limit the rotation of the front I-shaped wheel 201 and the rear I-shaped wheel 202; when the material receiving trolley 21 is pushed into the preset installation position, the releasing structure 94 can control the brake pads 92 to swing to disengage from the inner disk 210, so that the two I-shaped wheel groups rotate to perform the winding operation.

[0070] like Fig.15 and Fig.16As shown, the locking structure 93 includes a screw 931, a spring 932, and two swing arm plates 933. The base 91 is installed on the top surface of the material receiving trolley 21. The screw 931 is slidably connected to the through hole 910 of the base 91. A top plate 9311 is welded to the screw end of the screw 931. One end of the swing arm plate 933 is fixed to the brake pad 92, and the other end is hinged to the top of the screw 931; the spring 932 is sleeved on the side of the screw 931, and one end of the spring 932 is pressed against the bottom surface of the base 91, and the other end is pressed against the top plate 9311, so as to press the brake pad 92 in a state of contact with the side of the inner disk 210. It should be noted here that the swing arm plate 933 is fixed to the brake pad 92 at a certain angle.

[0071] like Figure 5 , Figure 7 and Fig.15 , Fig.16 As shown, the material receiving trolley 21 includes a mounting rod 218 fixedly mounted at the middle position between the front and rear end frame rods 214, the base 91 is welded and fixedly connected to the mounting rod 218, and the material receiving trolley 21 has a travel cavity 2101 that makes way for the base 91.

[0072] like Figure 2 , Figure 3 , Figure 5 , Figure 7 and Fig.15 , Fig.16 As shown, the release structure 94 is a release cylinder 941 installed under the sliding base 22, and the sliding base 22 has a make way cavity 227 for the piston rod of the release cylinder 941; when the receiving trolley 21 is pushed into the preset installation position, the piston rod of the release cylinder 941 is in a relative position with the top plate 9311, and the piston rod of the release cylinder 941 extends out to push the top plate 9311, the spring 932 is compressed, the actuating screw 931 slides upward, and drives the brake pad 92 to swing downward through the swing arm plate 933 until it is disengaged from the inner disc body 210, so that the front I-shaped wheel 201 and the rear I-shaped wheel 202 can rotate normally.

[0073] The present application provides a control method for a dual-station high-efficiency material receiving device, comprising the following steps:

[0074] S1: Push the material receiving trolley 21 onto the sliding base 22, so that the first I-shaped wheel set 211 on the side material receiving trolley 21 is aligned with the preset material receiving area of ​​the conveying mechanism 100, and the first round of winding operation is performed through the corresponding driving unit 23;

[0075] S2: After the first I-shaped wheel group 211 completes the winding operation, the driving unit 23 is turned off, and the control component 24 controls the sliding base 22 to drive the receiving trolley 21 and the driving unit 23 to slide to the right on the material changing track 10, so that the second I-shaped wheel group 212 on the receiving trolley 21 is aligned with the preset receiving area of ​​the conveying mechanism 100 to perform the next round of winding operation;

[0076] S3: After the two sets of I-shaped wheels on the above-mentioned receiving trolley 21 have completed the winding operation, the receiving trolley 21 with both sets of I-shaped wheels completely wound is pushed out of the sliding bottom support 22 to complete the unloading of the semi-finished product.

[0077] The above embodiments are only used to illustrate the present invention, not to limit the present invention. A person skilled in the art may make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also fall within the scope of the present invention and be defined by the claims.

Claims

1. A double-station high-efficiency material receiving device, characterized in that: It comprises a material changing track (10) and a material receiving assembly (20) slidably matched on the material changing track (10); The material receiving assembly (20) comprises a material receiving trolley (21) having a first I-shaped wheel group (211) and a second I-shaped wheel group (212) arranged side by side, a sliding base (22) for the material receiving trolley (21) to be installed and placed, and a driving unit (23) for driving the I-shaped wheels of the first I-shaped wheel group (211) and the second I-shaped wheel group (212) to rotate respectively to complete the film and padding winding process, and the driving unit (23) is fixedly mounted on one side of the sliding base (22); The sliding base (22) is provided with a control component (24) for controlling the sliding base (22) to slide on the material exchange track (10); when the first I-shaped wheel group (211) on the material receiving trolley (21) completes a winding process, the control component (24) actuates the sliding base (22) to drive the material receiving trolley (21) and the driving unit (23) to slide stepwise to the right on the material exchange track (10), so that the second I-shaped wheel group (212) on the material receiving trolley (21) is aligned with the preset material receiving area of ​​the conveying mechanism (100) to wait for the next round of winding process.

2. A double-station high-efficiency material collecting device as claimed in claim 1, characterized in that: A walking roller (220) is provided at the top corner of the lower end of the sliding base (22) and is in rolling cooperation with the material changing track (10). A transmission rod (221) is rotatably mounted at the lower end of the sliding base (22) along the length direction. The control assembly (24) includes a motor box group (247) installed on a connecting plate (222) on one side of the sliding base (22) opposite to the driving unit (23), a main sprocket (241) controlled to rotate by the motor box group (247), and a fixed A slave sprocket (242) mounted on the front end of a transmission rod (221), a travel chain (243) embedded in the circumference of the main sprocket (241) and the slave sprocket (242), a first sprocket (244) fixedly mounted on the front end of the transmission rod (221), a second sprocket (245) fixedly mounted on the end of a rotating shaft (2201) of a travel roller (220), and a roller chain (246) embedded between the first sprocket (244) and the second sprocket (245).

3. A double-station high-efficiency material collecting device as claimed in claim 1, characterized in that: The driving unit (23) comprises a sliding base (231) fixedly connected to one side of the sliding base (22), a first front sprocket (232), a second front sprocket (233), a first rear sprocket (234) and a second rear sprocket (235) rotatably matched with the sliding base (231); the driving unit (23) further comprises two transmission chains (238), one transmission chain (238) being sleeved between the first front sprocket (232) and the second front sprocket (233) to drive the two sprockets to rotate synchronously, and the other transmission chain (238) being sleeved between the first rear sprocket (234) and the second rear sprocket (235) to drive the two sprockets to rotate synchronously; the driving unit (23) further comprises a motor (236) and a reduction box (237) connected to the output shaft of the motor (236) and used for driving the two transmission chains (238) to rotate.

4. A double-station high-efficiency material collecting device as claimed in claim 3, characterized in that: A rotating shaft (2111) extending out of the second spool group (212) is fixedly mounted at the rotation centers of the front spool (201) and the rear spool (202) of the first spool group (211); a first top plate (2112) having a first insertion hole (21121) is mounted at the end of the rotating shaft (2111); a first clutch assembly (51) is arranged on the sliding base (231); the clutch assembly comprises a first transmission shaft (514), a first clutch (513), a first chassis (511) and a first cylinder (512); the first transmission shaft (514) is rotatably arranged via a bearing On the sliding base (231), the first clutch (513) has a fixed part and a rotating part rotatably matched with the fixed part, the fixed part is fixedly mounted on the outside of the first transmission shaft (514), and the first front sprocket (232) and the first rear sprocket (234) are fixedly connected to the rotating part; the first chassis (511) is mounted on the shaft end of the first transmission shaft (514), and the end surface of the first chassis (511) has a first plug-in column (5111) plugged into the first plug-in hole (21121), and the first cylinder (512) is used to drive the first chassis (511) to slide axially along the first transmission shaft (514).

5. A double-station high-efficiency material collecting device as claimed in claim 1, characterized in that: A driving sprocket (2121) and a driven sprocket (2122) are arranged at intervals on the end surfaces of the front sprocket (201) and the rear sprocket (202) of the second sprocket group (212) facing away from the first sprocket group (211), and a synchronous chain (2123) is sleeved between the driving sprocket (2121) and the driven sprocket (2122) to drive the two to rotate synchronously; the driven sprocket (2122) is fixedly mounted on the front sprocket of the first sprocket group (211). At the rotation center of the I-shaped wheel (201) and the rear I-shaped wheel (202), the driven sprocket (2122) and the rotating shaft (2111) are rotatably matched via a bearing; a second top plate (2124) is fixedly mounted at the rotation center of the driven sprocket (2122) and is axially aligned with a second front sprocket (233) and a second rear sprocket (235) on the sliding base (231); and a second insertion hole (21241) is provided on the second top plate (2124). The clutch control mechanism (50) comprises a second clutch assembly (52), the second clutch assembly (52) comprises a second transmission shaft (524), a second clutch (523), a second chassis (521) and a second cylinder (522), the second transmission shaft (524) is rotatably arranged on the sliding base (231) through a bearing, the second clutch (523) comprises a fixed portion and a rotating portion rotatably matched with the fixed portion, the fixed portion is fixedly mounted on the outer side of the second transmission shaft (524), the second front sprocket (233) and the second rear sprocket (235) are fixedly mounted on the rotating portion; the second chassis (521) is mounted on the shaft end of the second transmission shaft (524), and the end surface of the second chassis (521) has a second plug-in column (5211) plugged into the second plug-in hole (21241), and the second cylinder (522) is used to drive the second chassis (521) to slide axially along the second transmission shaft (524).

6. A double-station high-efficiency material collecting device as claimed in claim 5, characterized in that: The driven sprocket (2122) and the rotating shaft (2111) are rotatably matched via a bearing; when the second spool wheel set (212) is in winding operation, the driven sprocket (2122) drives the front spool wheel (201) and the rear spool wheel (202) of the second spool wheel set (212) to rotate, and the driven sprocket (2122) idles relative to the rotating shaft (2111) of the front spool wheel (201) and the rear spool wheel (202) of the first spool wheel set (211).

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