Feeding device for aluminum veneer production

Abstract

The utility model discloses a feeding device for aluminum veneer production, and relates to the technical field of aluminum veneer production equipment, the feeding device comprises a first feeding frame and a second feeding frame, one end of the first feeding frame and one end of the second feeding frame are provided with a motor assembly, one end of the motor assembly is provided with a gear assembly, and the gear assembly is provided with a gear. An amplification roller is arranged at the top end of the gear assembly, auxiliary rollers are arranged on the two sides of the amplification roller, auxiliary structures are arranged at the top end of the first feeding frame and the top end of the second feeding frame correspondingly, and splicing structures are arranged on one side of the first feeding frame and one side of the second feeding frame correspondingly. The auxiliary structure comprises a high-end roller frame, a middle-end roller frame and a low-end roller frame, according to the feeding device for aluminum veneer production, the high-end roller frame, the middle-end roller frame and the low-end roller frame form a high position and a low position, meanwhile, the amplification roller and the auxiliary roller help aluminum plates to be conveyed, and therefore the conveying speed of the aluminum plates can be increased conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum single plate production equipment, specifically a feeding device for aluminum single plate production. Background Art

[0002] Aluminum veneer is a material widely used in building decoration and curtain wall engineering. Its production process requires special equipment to complete. Aluminum veneer production equipment usually includes the following main equipment:

[0003] Uncoiler:

[0004] Equipment used to unwind aluminum coils and feed them into the production line. Unwinders are usually equipped with automatic tension control systems to keep the aluminum sheet flat and the tension stable during the unwinding process.

[0005] Leveling machine:

[0006] It is used to correct the corrugation or deformation of the aluminum plate during the unwinding process to keep it flat. The leveling process is a key step to ensure the quality of subsequent processing.

[0007] Shearing machine:

[0008] Used to cut the leveled aluminum sheet into the required length. The shearing machine can be a cross shear or a slitting shear, depending on production needs.

[0009] punch:

[0010] Used to punch out various patterns, holes or slots on aluminum plates to meet different design and functional requirements. CNC punching machines can automatically punch out complex patterns according to programming.

[0011] Bending machine:

[0012] Used to bend aluminum sheets into different shapes and angles. The bending machine can be a CNC bending machine with high precision and automation, capable of bending complex shapes.

[0013] Coating equipment:

[0014] Coating is an important part of aluminum veneer production, which usually includes spraying, drying and cooling. The coating equipment can be a powder spraying line or a liquid spraying line, which can achieve coatings of various colors and effects.

[0015] oven:

[0016] Used for drying and curing aluminum panels after painting to ensure the adhesion and durability of the coating. Oven temperature and time need to be precisely controlled to achieve the best coating effect.

[0017] Protective film laminating machine:

[0018] Used to coat the surface of aluminum plates to protect the integrity of the coating during transportation and installation. The laminating machine can automatically coat a layer of film and ensure that the film is flat and free of bubbles.

[0019] CNC Router:

[0020] Used for CNC engraving on aluminum sheets to create complex patterns and textures to meet specific design needs.

[0021] Blending Machine:

[0022] Used to add various additives such as preservatives, antioxidants, etc. during the production process of aluminum plates to enhance the performance of aluminum plates.

[0023] Aluminum composite panel production line (if producing aluminum composite panels):

[0024] It includes an extruder, a laminating machine and a cooling device, etc., and is used to manufacture aluminum-plastic composite panels.

[0025] Quality testing equipment:

[0026] Including thickness gauge, colorimeter, flatness detection device, etc., which are used to online detect the thickness, flatness and coating quality of aluminum plates to ensure that the products meet quality standards.

[0027] The specific configuration and equipment selection of aluminum veneer production line needs to be determined according to the production scale, product type and process requirements. The degree of automation and precision of production equipment have an important impact on the quality and production efficiency of the final product.

[0028] Application No. CN202322297553.5, the feeding device for aluminum veneer production, includes a conveying device, a plurality of groups of bases are fixedly installed on the bottom surface of the conveying device, a spring is arranged on the upper part of the base, the spring is located on the outside of the telescopic column, correction parts are fixedly installed on both sides of one end of the conveying device, the correction parts include an L-shaped plate, a support plate is fixedly installed on the upper part of the L-shaped plate through two groups of hydraulic rods, two top columns are fixedly installed on the inner side of the support plate, two sensors are fixedly installed on the inner side of the L-shaped plate, a clamping device is arranged on the upper part of the other end of the conveying device, in the utility model, a spring is arranged on the upper part of the base, which can cooperate with the telescopic column to realize shock absorption during the operation of the feeding device; the correction parts arranged in the utility model can monitor the position of the aluminum veneer by using sensors, but the equipment cannot ensure that the transmission rate of the aluminum plate is changed.

[0029] Therefore, in view of this, research and improvement are conducted on the existing deficiencies, and a feeding device for aluminum veneer production is proposed. Utility Model Content

[0030] The purpose of the utility model is to provide a feeding device for aluminum single plate production to solve the problems raised in the above-mentioned background technology.

[0031] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device for aluminum single plate production, comprising: a first feeding frame and a second feeding frame, one end of the first feeding frame and the second feeding frame is provided with a motor assembly, one end of the motor assembly is provided with a gear assembly, the top of the gear assembly is provided with an amplification roller, both sides of the amplification roller are provided with auxiliary rollers, and the tops of the first feeding frame and the second feeding frame are both provided with auxiliary structures;

[0032] A splicing structure is provided on one side of the first loading frame and the second loading frame.

[0033] Furthermore, the amplifying roller and the auxiliary roller have the same length, which facilitates the rolling transmission of the aluminum plate.

[0034] Furthermore, the auxiliary structure includes a high-end roller frame, a middle-end roller frame and a low-end roller frame. A high-end roller frame is arranged at the top of both ends of the first feeding frame and the second feeding frame, a middle-end roller frame is arranged on one side of the high-end roller frame, and a low-end roller frame is arranged on one side of the middle-end roller frame. A rotating structure is formed between the auxiliary roller and the middle-end roller frame to prevent the aluminum plate from extending the transmission time on the horizontal plane.

[0035] Furthermore, the high-end roller frame is set at a higher position than the middle-end roller frame, and the middle-end roller frame is set at a higher position than the low-end roller frame, so that the aluminum plate can use its own gravity to speed up the transmission speed during transmission.

[0036] Furthermore, the widths of the high-end roller frame, the middle-end roller frame, and the low-end roller frame are the same, which makes it convenient for the staff to lengthen or shorten the widths of the high-end roller frame, the middle-end roller frame, and the low-end roller frame to calculate the optimal transmission rate of the aluminum plate.

[0037] Furthermore, the splicing structure includes a positioning block, a vertical plate, a movable slot and a slide groove. A vertical plate is provided on one side of the first feeding frame, a positioning block is provided at one end of the vertical plate, a slide groove is provided at one end of the second feeding frame, a movable slot is provided on the inner side of the slide groove, and a sliding structure is formed between the movable slot and the slide groove to facilitate adjustment of the position of the movable slot.

[0038] Furthermore, a snap-fit ​​connection is formed between the movable slot and the locking block, so as to facilitate the connection between the first loading frame and the second loading frame.

[0039] Compared with the prior art, the beneficial effects of the utility model are:

[0040] 1. The utility model forms high and low positions through high-end roller frame, middle-end roller frame and low-end roller frame, and at the same time, the amplifying roller and the auxiliary roller help the aluminum plate to be transmitted, so as to speed up the transmission of the aluminum plate;

[0041] 2. The utility model inserts the positioning block at one end of the vertical plate into the movable slot inside the slide groove, and adjusts the position of the movable slot inside the slide groove at the same time, so that the connection position between the first loading frame and the second loading frame can be changed, and the first loading frame and the second loading frame can adapt to the aluminum plate transmission work under different situations. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a schematic diagram of the first appearance structure of the utility model;

[0043] Figure 2 This is a schematic diagram of the second appearance structure of the utility model;

[0044] Figure 3 This is a schematic diagram of the third appearance structure of the utility model;

[0045] Figure 4 This is a schematic diagram of the structure of the first feeding frame portion of the utility model;

[0046] Figure 5 This is a schematic diagram of the structure of the first feeding frame portion of the utility model;

[0047] Figure 6 This is a schematic diagram of the structure of the first feeding frame portion of the utility model;

[0048] Figure 7 It is a partial structural schematic diagram of the first feeding frame of the utility model.

[0049] In the figure: 1. First feeding frame; 2. Auxiliary structure; 201. High-end roller frame; 202. Middle-end roller frame; 203. Low-end roller frame; 3. Amplifying roller; 4. Auxiliary roller; 5. Gear assembly; 6. Motor assembly; 7. Splicing structure; 701. Positioning block; 702. Vertical plate; 703. Movable slot; 704. Slide; 8. Second feeding frame. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0051] like Figure 1-Figure 2As shown, a feeding device for aluminum single plate production includes: a first feeding frame 1 and a second feeding frame 8, one end of the first feeding frame 1 and the second feeding frame 8 is provided with a motor assembly 6, one end of the motor assembly 6 is provided with a gear assembly 5, the top of the gear assembly 5 is provided with an amplification roller 3, both sides of the amplification roller 3 are provided with auxiliary rollers 4, and the tops of the first feeding frame 1 and the second feeding frame 8 are both provided with auxiliary structures 2;

[0052] A splicing structure 7 is disposed on one side of the first loading frame 1 and the second loading frame 8 .

[0053] like Figure 1-Figure 7 As shown, a feeding device for aluminum single plate production, the auxiliary structure 2 includes a high-end roller frame 201, a middle-end roller frame 202 and a low-end roller frame 203, the top ends of the first feeding frame 1 and the second feeding frame 8 are provided with high-end roller frames 201, one side of the high-end roller frame 201 is provided with a middle-end roller frame 202, and one side of the middle-end roller frame 202 is provided with a low-end roller frame 203, and a rotating structure is formed between the auxiliary roller 4 and the middle-end roller frame 202. The staff puts the aluminum plate on the top of the high-end roller frame 201, at this time the motor assembly 6 and the gear assembly 5 start to work, the amplification roller 3 and the auxiliary roller 4 start to rotate under the drive of the gear assembly 5, and the aluminum plate starts to be transmitted, and the middle-end roller frame 202 and the low-end roller frame 203 are placed at a slightly lower position than the high-end roller frame 201, and the aluminum plate can use its own gravity and the transmission speed of the amplification roller 3 to speed up the transmission rate:

[0054] The effects include the following:

[0055] Increase the transmission speed:

[0056] The high-end roller frame 201, the middle-end roller frame 202 and the low-end roller frame 203 are arranged at different heights, so that the aluminum plate slides down naturally under the action of gravity. In addition, the transmission speed of the amplifying roller 3 and the auxiliary roller 4 is increased, and the double force works together to significantly speed up the transmission speed of the aluminum plate and improve production efficiency.

[0057] Automated delivery:

[0058] The operation of the motor assembly 6 and the gear assembly 5 realizes the automatic rotation of the roller without the need for manual intervention, making the entire conveying process more automated and reducing labor costs and operational complexity.

[0059] Smooth transmission:

[0060] The aluminum plate passes through the high-end roller frame 201, the middle-end roller frame 202 and the low-end roller frame 203, forming a gentle transmission path, ensuring that the aluminum plate will not vibrate violently or slide during the transmission process, thereby ensuring the stability and flatness of the transmission.

[0061] Gravity Assisted Teleport:

[0062] The aluminum plate's own gravity is used to transfer between shelves at different heights, which reduces dependence on mechanical force and reduces the energy consumption of the equipment. At the same time, the principles of physics are used to make the transfer process more natural and smooth.

[0063] Reduce failure rate:

[0064] The roller bar racks are set at different heights to buffer the impact force to a certain extent, reduce mechanical wear and failure rate, and extend the service life and maintenance cycle of the equipment.

[0065] Precise delivery:

[0066] The position design of the middle roller frame 202, the low-end roller frame 203 and the high-end roller frame 201 is precisely calculated to ensure the continuity and accuracy of the aluminum plate transmission path, so that it will not deviate from the track and improve the transmission accuracy.

[0067] Flexible adjustment:

[0068] This structure allows the height and position of the roller bar rack to be flexibly adjusted to accommodate aluminum plates of different sizes and thicknesses. This adaptability enhances the flexibility of the production line and can meet different production needs.

[0069] Reduce human error:

[0070] Due to the high degree of automation in the transmission process, human intervention is reduced, thereby reducing the risk of operational errors and ensuring the consistency and reliability of product quality. This structural design mainly optimizes the speed, stability and degree of automation of aluminum plate transmission. Through the synergy of gravity and mechanical transmission, efficient and precise aluminum plate transmission is achieved, which is suitable for aluminum plate material processing in an efficient production environment.

[0071] like Figure 1-Figure 7 As shown, a feeding device for aluminum single plate production, the splicing structure 7 includes a positioning block 701, a vertical plate 702, a movable slot 703 and a slide 704, a vertical plate 702 is provided on one side of the first feeding frame 1, and a positioning block 701 is provided at one end of the vertical plate 702, and a slide 704 is provided at one end of the second feeding frame 8, and a movable slot 703 is provided inside the slide 704, and a sliding structure is formed between the movable slot 703 and the slide 704, the movable slot 703 inside the slide 704 is adjusted in height, and then the positioning block 701 at one end of the vertical plate 702 is connected to the movable slot 703:

[0072] This has brought about the following important effects:

[0073] Flexible height adjustment:

[0074] The movable slot 703 can be adjusted in height inside the slide 704, which means that the connection height between the first loading frame 1 and the second loading frame 8 can be flexibly adjusted as needed. This is particularly useful for materials that need to be processed in different sizes or heights, and improves the adaptability of the equipment.

[0075] Quick Installation and Removal:

[0076] The connection between the positioning block 701 and the movable slot 703 makes the installation and removal process simple and quick. The operator only needs to insert the positioning block 701 on the vertical plate 702 into the movable slot 703 to complete the connection without complicated tools and steps. This quick installation and removal design helps to improve production efficiency.

[0077] Secure connection:

[0078] The sliding structure realized by the slide groove 704 and the movable slot 703 makes the connection very stable. Once the positioning block 701 is inserted into the movable slot 703, the vertical plate 702 can be effectively prevented from shifting or loosening due to the limitation of the slide groove 704, providing a firm and reliable connection method to ensure safety and stability during operation.

[0079] Easy maintenance:

[0080] This design makes disassembly and assembly more convenient, so when maintenance or component replacement is required, operators can quickly disassemble and reassemble the equipment, reducing downtime and improving equipment utilization.

[0081] Reusable:

[0082] Due to the simple structure and easy operation, the components such as the positioning block 701, the slide slot 704 and the movable slot 703 can be used repeatedly and are not easy to be damaged, which is of great significance to the long-term use of the equipment and the reduction of maintenance costs.

[0083] Precise Alignment:

[0084] The slide groove 704 and the movable slot 703 provide a self-alignment mechanism to ensure that the first loading frame 1 and the second loading frame 8 can be accurately aligned during the connection process. This is particularly important for situations where high-precision transmission is required during the production process, and can effectively improve the accuracy of product processing.

[0085] Structural stability:

[0086] The combination of the vertical plate 702 and the blocking block 701 provides additional structural support. This design can improve the stability and strength of the entire conveying system, especially when handling heavy or long materials, and can significantly reduce the risk of shaking and deformation.

[0087] Modular Design:

[0088] The design of the splicing structure 7 has obvious modular characteristics, which is convenient for the expansion and adjustment of the production line. If a new functional module needs to be added or the production line needs to be extended, it can be completed by simply adding or adjusting the corresponding slide 704 and the vertical plate 702. It is very flexible. The splicing structure 7 brings a high degree of flexibility, stability and ease of operation, so that the aluminum plate transmission system can not only meet different production needs, but also play an important role in improving efficiency, reducing maintenance costs and ensuring production safety.

[0089] Working principle: When using the feeding device for aluminum veneer production, first adjust the height of the movable slot 703 inside the slide 704 according to the specific environment of the aluminum plate transmission, and then connect the blocking block 701 at one end of the vertical plate 702 with the movable slot 703. At this time, the staff places the aluminum plate on the top of the high-end roller frame 201, and the motor assembly 6 and the gear assembly 5 start to work. The amplifying roller 3 and the auxiliary roller 4 start to rotate under the drive of the gear assembly 5. At this time, the aluminum plate starts to be transmitted, and the middle roller frame 202 and the low-end roller frame 203 are placed at a slightly lower position than the high-end roller frame 201. The aluminum plate can use its own gravity and the transmission speed of the amplifying roller 3 to speed up the transmission rate. This is the working principle of the feeding device for aluminum veneer production.

[0090] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A feeding device for aluminum veneer production, comprising: The first feeding frame (1) and the second feeding frame (8) are characterized in that a motor assembly (6) is provided at one end of the first feeding frame (1) and the second feeding frame (8), a gear assembly (5) is provided at one end of the motor assembly (6), an amplifying roller (3) is provided at the top end of the gear assembly (5), auxiliary rollers (4) are provided on both sides of the amplifying roller (3), and auxiliary structures (2) are provided at the top ends of the first feeding frame (1) and the second feeding frame (8); A splicing structure (7) is provided on one side of each of the first loading frame (1) and the second loading frame (8).

2. A feeding device for aluminum single plate production according to claim 1, characterized in that: The amplifying roller (3) and the auxiliary roller (4) have the same length.

3. The feeding device for aluminum single plate production according to claim 1, characterized in that: The auxiliary structure (2) comprises a high-end roller frame (201), a middle-end roller frame (202) and a low-end roller frame (203); the high-end roller frame (201) is arranged at the top of both ends of the first feeding frame (1) and the second feeding frame (8); a middle-end roller frame (202) is arranged on one side of the high-end roller frame (201); and a low-end roller frame (203) is arranged on one side of the middle-end roller frame (202); a rotating structure is formed between the auxiliary roller (4) and the middle-end roller frame (202).

4. The feeding device for aluminum single plate production according to claim 3, characterized in that: The setting position of the high-end roller frame (201) is higher than the setting position of the middle-end roller frame (202), and the setting position of the middle-end roller frame (202) is higher than the setting position of the low-end roller frame (203).

5. The feeding device for aluminum single plate production according to claim 3, characterized in that: The high-end roller frame (201), the middle-end roller frame (202), and the low-end roller frame (203) have the same width.

6. The feeding device for aluminum single plate production according to claim 1, characterized in that: The splicing structure (7) comprises a positioning block (701), a vertical plate (702), a movable slot (703) and a slide groove (704); a vertical plate (702) is arranged on one side of the first feeding frame (1); a positioning block (701) is arranged at one end of the vertical plate (702); a slide groove (704) is arranged at one end of the second feeding frame (8); a movable slot (703) is arranged on the inner side of the slide groove (704); and a sliding structure is formed between the movable slot (703) and the slide groove (704).

7. The feeding device for aluminum single plate production according to claim 6, characterized in that: The movable slot (703) and the locking block (701) form a locking connection.

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