Uniformly heated natural gas roller way foaming kiln

By introducing screen tray structure and cooling drying components into the natural gas roller foam kiln, the problem of the existing kilns being unable to screen glass powder and cannot quickly cool down is solved, and the quality and stability of foam glass is improved.

CN222476438UActive Publication Date: 2025-02-14SHENYANG XINGE THERMAL INSULATION & ENERGY SAVING MATERIALS CO LTD
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Patent Information

Application Number
CN202420520419.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-02-14
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing natural gas roller foam kiln cannot screen the mixed glass powder before firing the foam glass, resulting in glass powders of different particle sizes affecting the quality of the foam glass.

Method used

A natural gas roller foam kiln with uniform heat is designed, using a connecting rod and motor-driven screening disk structure to screen the glass powder, and the fired foam glass is quickly cooled and dried by cooling and drying components. drying.

Benefits of technology

Effective screening of glass powder is achieved, the uniformity of the mixture is ensured, the quality of foam glass is improved, and the stability of foam glass is improved through rapid cooling and drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of natural gas roller way kilns, and discloses a uniformly heated natural gas roller way foaming kiln which comprises a track, a plurality of uniformly distributed rollers are rotatably connected to the middle of the track, two side plates distributed front and back are fixedly connected to the upper side of the right portion of the track, and a cooling assembly is arranged on the left portion of the track. A third connecting rod is rotationally connected to the opposite sides of the upper portions of the two side plates, a rotating wheel is fixedly connected to the periphery of the third connecting rod, a second connecting rod is fixedly connected to the middle of the rotating wheel, a connecting plate is fixedly and rotationally connected to the periphery of the second connecting rod, and a first connecting rod is rotationally connected to the other end of the connecting plate. According to the foam glass powder screening device, through cooperation of the first connecting rod, the second connecting rod, the third connecting rod, the motor, the transmission wheel, the chain, the screening tray, the connecting plate and the side plate, screening of glass powder is achieved, and through cooperation of the cooling assembly and the drying assembly, cooling and drying of foam glass are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of natural gas roller kilns, in particular to a natural gas roller foaming kiln with uniform heating. Background Art

[0002] The natural gas roller foaming kiln is a device that uses natural gas combustion to heat glass powder to make it foam and produce foam glass.

[0003] After searching, the Chinese patent announcement number: CN204594205U discloses a natural gas continuous roller biscuit kiln, including a horizontally arranged frame and a kiln body, the two ends of the frame extend from the kiln body to form a feeding platform and a discharging platform respectively, a plurality of conveying rollers connected to the conveying crawler drive are evenly laid on the bottom of the kiln body, an air curtain pipe connected to the air curtain machine is arranged between the feeding platform and the kiln body, a mixing pipe connected to the natural gas transmission pipeline and the combustion air pipeline is arranged outside the kiln body, and a plurality of natural gas nozzles connected to the mixing pipe are arranged in the drying section. Compared with the prior art, the utility model uses a natural gas nozzle to provide combustion raw materials for the drying section in the kiln body, replacing the traditional coal combustion method, reducing pollutant emissions, and has high thermal efficiency, greatly improving production efficiency. At the same time, the feeding platform and the discharging platform are convenient for controlling the raw billets to enter and exit the kiln body, making it more convenient to use, preventing external air from entering the kiln body and causing cracks in the raw billets, and ensuring product quality.

[0004] The above utility model cannot screen the mixed glass powder and foaming agent before firing the foam glass. Firing glass powders of different particle sizes will affect the quality of the foam glass produced subsequently. Therefore, a natural gas roller foaming kiln with uniform heating is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a natural gas roller foaming kiln with uniform heating, aiming to improve the problems in the prior art that the mixed glass powder cannot be screened and the fired foam glass cannot be quickly cooled.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a natural gas roller foaming kiln with uniform heating, comprising a track, a plurality of uniformly distributed rollers are rotatably connected to the middle part of the track, two side plates distributed front and back are fixedly connected to the upper right side of the track, a cooling component is arranged on the left part of the track, a drying component is arranged on the upper part of the track, connecting rod three is rotatably connected to one side of the upper parts of the two side plates, the outer periphery of the connecting rod three is fixedly connected to a rotating wheel, the middle part of the rotating wheel is fixedly connected to a connecting rod two, the outer periphery of the connecting rod two is fixedly and rotatably connected to a connecting plate, the other end of the connecting plate is rotatably connected to a connecting rod one, the outer periphery of the connecting rod one is rotatably connected to a sieve plate, the sieve plate and the middle part of the side plate are fixedly connected to fixed blocks distributed left and right, and the left sides of the two fixed blocks distributed up and down are fixedly connected to spring sheets.

[0007] Furthermore, the cooling component includes a water tank, a water pump is fixedly connected to the right side of the water tank, two output pipes distributed front and back are fixedly connected to the output end of the water pump, a cleaning pipe is fixedly connected to the upper part of the output pipe, a nozzle is fixedly connected to the other end of the cleaning pipe, and a filter plate is slidably connected to the upper part of the water tank.

[0008] Furthermore, the drying component includes a support frame, and two drying fans distributed front and back are fixedly connected inside the support frame, and the support frame is fixedly connected to the upper part of the track.

[0009] Furthermore, the lower part of the front side side plate is rotatably connected to a transmission wheel, the front end of the connecting rod three is fixedly connected to the transmission wheel, the outer periphery of the two transmission wheels is rotatably connected to a chain, the upper part of the track is fixedly connected to a motor, and the output end of the motor is fixedly connected to the middle part of the transmission wheel below.

[0010] Furthermore, the water storage tank is fixedly connected to the bottom of the track, and the cleaning pipe runs through the inside of the track.

[0011] Furthermore, a plurality of evenly distributed support columns are fixedly connected to the bottom of the track, and the other end of the output pipe is fixedly connected to the upper portion of the left support column.

[0012] Furthermore, a foaming disc is rotatably connected to the upper portion of the roller, a cave is fixedly connected to the upper portion of the track, and a natural gas pipeline is fixedly connected to the upper portion of the cave.

[0013] Furthermore, the foaming disk is made of stainless steel.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, through the cooperation of connecting rod one, connecting rod two, connecting rod three, motor, transmission wheel, chain, sieve plate, connecting plate and side plate, the motor is turned on to drive the transmission wheel and chain to move, so that connecting rod three rotates to rotate the rotating wheel and connecting rod two, the rotating wheel and connecting rod two drive the connecting plate to move the connecting rod one to make the sieve plate vibrate, thereby realizing the screening of glass powder, leaving glass powder with larger particles, and the shaking of the sieve plate makes the internal foaming agent and glass powder mixed more evenly.

[0016] 2. In the utility model, through the cooperation of the cooling component and the drying component, water is sprayed from the nozzle to cool the fired foam glass, the cooled water flows back to the water storage tank from the gap between the rollers, and the unreacted glass powder is filtered out through the filter plate, and the drying fan dries the remaining water after cooling, thereby realizing rapid cooling of the foam glass, facilitating the next step of processing and convenient picking up, and drying the water improves the stability of the foam glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of a natural gas roller foaming kiln with uniform heating proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the support column of the natural gas roller foaming kiln with uniform heating proposed by the utility model;

[0019] Figure 3 The utility model is a schematic diagram of the structure of the connecting rod three of the natural gas roller foaming kiln with uniform heating.

[0020] Legend:

[0021] 1. Track; 2. Roller; 3. Cave; 4. Natural gas pipeline; 5. Cooling structure; 51. Cooling component; 511. Water pump; 512. Output pipe; 513. Cleaning pipe; 514. Nozzle; 515. Water storage tank; 516. Filter plate; 52. Drying component; 521. Support frame; 522. Drying fan; 6. Side panel; 7. Motor; 8. Rotor; 9. Sieve plate; 10. Connecting rod one; 11. Connecting plate; 12. Connecting rod two; 13. Foaming plate; 14. Support column; 15. Chain; 16. Transmission wheel; 17. Spring sheet; 18. Fixed block; 19. Connecting rod three. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1-3The utility model provides an embodiment of a natural gas roller foaming kiln with uniform heating, comprising a track 1, a plurality of uniformly distributed rollers 2 are rotatably connected to the middle of the track 1, two side plates 6 distributed front and back are fixedly connected to the upper right side of the track 1, a cooling component 51 is arranged on the left side of the track 1, a drying component 52 is arranged on the upper part of the track 1, a connecting rod 3 19 is rotatably connected to one side of the upper part of the two side plates 6, a rotating wheel 8 is fixedly connected to the outer periphery of the connecting rod 3 19, a connecting rod 2 12 is fixedly connected to the middle of the rotating wheel 8, and a connecting rod 2 12 is fixedly rotatably connected to the outer periphery of the connecting rod 2 12 Plate 11, the other end of the connecting plate 11 is rotatably connected with a connecting rod 10, the outer periphery of the connecting rod 10 is rotatably connected with a sieve plate 9, the sieve plate 9 and the middle of the side plate 6 are fixedly connected with fixed blocks 18 distributed on the left and right, the left sides of the two fixed blocks 18 distributed up and down are fixedly connected with spring sheets 17, the lower part of the front side plate 6 is rotatably connected with a transmission wheel 16, the front end of the connecting rod three 19 is fixedly connected with the transmission wheel 16, the outer periphery of the two transmission wheels 16 is rotatably connected with a chain 15, the upper part of the track 1 is fixedly connected with a motor 7, and the output end of the motor 7 is fixedly connected to the middle of the lower transmission wheel 16.

[0024] Specifically, the track 1 and the roller 2 are used to transport the foaming plate 13, the side plate 6 is used to support the screening mechanism, the connecting rod three 19 is used to drive the rotating wheel 8 to rotate, the rotating wheel 8 is used to drive the connecting rod two 12 to rotate, the connecting rod two 12 is used to drive the connecting plate 11 to move, the movement of the connecting plate 11 drives the connecting rod one 10 to move so that the sieve plate 9 vibrates to screen the glass powder, the fixed block 18 and the spring sheet 17 are used to support the sieve plate 9 and the side plate 6, and the motor 7 is used to drive the transmission wheel 16 to move so that the chain 15 drives the upper transmission wheel 16 to move and the connecting rod three 19 rotates.

[0025] Reference Figure 1-3 The cooling component 51 includes a water tank 515, a water pump 511 is fixedly connected to the right side of the water tank 515, and two output pipes 512 distributed front and back are fixedly connected to the output end of the water pump 511, a cleaning pipe 513 is fixedly connected to the upper part of the output pipe 512, and a nozzle 514 is fixedly connected to the other end of the cleaning pipe 513, and a filter plate 516 is slidably connected to the upper part of the water tank 515. The drying component 52 includes a supporting frame 521, and two drying fans 522 distributed front and back are fixedly connected inside the supporting frame 521. The supporting frame 521 is fixedly connected to the upper part of the track 1, the water tank 515 is fixedly connected to the bottom of the track 1, and the cleaning pipe 513 runs through the inside of the track 1.

[0026] Specifically, the cooling component 51 and the drying component 52 constitute a cooling structure 5, the water tank 515 is used to store water resources and prevent the cooled water from flowing to the ground, the water pump 511 is used to pump water out of the water tank 515, the output pipe 512 and the cleaning pipe 513 are used to transport water, the nozzle 514 is used to spray water to cool and clean the foam glass, and the drying fan 522 is used to blow dry the water in the foam glass to improve the stability of the foam glass.

[0027] Reference Figure 1-3 A plurality of evenly distributed support columns 14 are fixedly connected to the bottom of the track 1, the other end of the output pipe 512 is fixedly connected to the upper part of the left support column 14, a foaming disk 13 is rotatably connected to the upper part of the roller 2, a cave 3 is fixedly connected to the upper part of the track 1, a natural gas pipeline 4 is fixedly connected to the upper part of the cave 3, and the foaming disk 13 is made of stainless steel.

[0028] Specifically, the support column 14 is used to support the track 1. The other end of the output pipe 512 is fixedly connected to the upper part of the left support column 14 to support and fix it to prevent tilting. The foaming plate 13 is used to hold glass powder and foaming agent. The natural gas pipeline 4 is used to transport natural gas to the inside of the cave 3 for combustion to heat the raw materials and make them foam. Stainless steel material is resistant to high temperatures and is easy to obtain.

[0029] Working principle: glass powder and foaming agent are introduced into the sieve plate 9, and the motor 7 is started to drive the transmission wheel 16 and the chain 15 to move and rotate the connecting rod 3 19, so that the rotating wheel 8 rotates to drive the connecting rod 2 12 and the connecting plate 11 to move, and the movement of the connecting plate 11 drives the connecting rod 10 to move, so that the upper sieve plate 9 vibrates to screen the glass powder and foaming agent that meet the specifications into the foaming plate 13, and then the roller 2 is rotated to drive the foaming plate 13 to enter the cave 3, and the natural gas combustion heats the raw materials to make them foam to produce foamed glass. After the processing is completed, it is transmitted out of the cave 3, stands for a period of time and then continues to be transported to the cooling area at the rear. The water pump 511 draws water from the water storage tank 515 and sprays it from the nozzle 514 through the output pipe 512 and the cleaning pipe 513 to cool the foamed glass. After cooling, the roller 2 is sent to the drying area and the drying fan 522 dries the foamed glass to dry the internal water to prevent the stability from being affected and the quality from being reduced.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A natural gas roller foaming kiln with uniform heating, comprising a track (1), characterized in that: The middle of the track (1) is rotatably connected to a plurality of rollers (2) evenly distributed. The upper right side of the track (1) is fixedly connected to two side plates (6) distributed front and back. The left side of the track (1) is provided with a cooling assembly (51). The upper part of the track (1) is provided with a drying assembly (52). The upper parts of the two side plates (6) are rotatably connected to one side with connecting rods three (19). The outer periphery of the connecting rods three (19) is fixedly connected to a rotating wheel (8). The middle part of the rotating wheel (8) is fixedly connected to connecting rods two (12). The outer periphery of the connecting rods two (12) is fixedly rotatably connected to a connecting plate (11). The other end of the connecting plate (11) is rotatably connected to connecting rods one (10). The outer periphery of the connecting rods one (10) is rotatably connected to a sieve plate (9). The sieve plate (9) and the middle of the side plates (6) are both fixedly connected to fixed blocks (18) distributed left and right. The left sides of the two fixed blocks (18) distributed up and down are fixedly connected to spring sheets (17).

2. The natural gas roller foaming kiln with uniform heating according to claim 1, characterized in that: The cooling component (51) comprises a water storage tank (515), the right part of which is fixedly connected to a water pump (511), the output end of which is fixedly connected to two output pipes (512) distributed front and back, the upper part of which is fixedly connected to a cleaning pipe (513), the other end of which is fixedly connected to a nozzle (514), and the upper part of which is slidably connected to a filter plate (516).

3. The natural gas roller foaming kiln with uniform heating according to claim 1, characterized in that: The drying component (52) comprises a support frame (521), two drying fans (522) distributed front and back are fixedly connected inside the support frame (521), and the support frame (521) is fixedly connected to the upper part of the track (1).

4. The natural gas roller foaming kiln with uniform heating according to claim 1, characterized in that: The lower part of the front side side plate (6) is rotatably connected to a transmission wheel (16), the front end of the connecting rod three (19) is fixedly connected to the transmission wheel (16), the outer periphery of the two transmission wheels (16) is rotatably connected to a chain (15), the upper part of the track (1) is fixedly connected to a motor (7), and the output end of the motor (7) is fixedly connected to the middle part of the lower transmission wheel (16).

5. The natural gas roller foaming kiln with uniform heating according to claim 2, characterized in that: The water storage tank (515) is fixedly connected to the bottom of the track (1), and the cleaning pipe (513) runs through the inside of the track (1).

6. The natural gas roller foaming kiln with uniform heating according to claim 5, characterized in that: A plurality of evenly distributed support columns (14) are fixedly connected to the bottom of the track (1), and the other end of the output pipe (512) is fixedly connected to the upper part of the left support column (14).

7. The natural gas roller foaming kiln with uniform heating according to claim 1, characterized in that: The upper part of the roller (2) is rotatably connected to a foaming disk (13), the upper part of the track (1) is fixedly connected to a cave (3), and the upper part of the cave (3) is fixedly connected to a natural gas pipeline (4).

8. The natural gas roller foaming kiln with uniform heating according to claim 7, characterized in that: The foaming disk (13) is made of stainless steel.

Citation Information

Patent Citations

  • Natural gas continuous type roll table biscuiting kiln

    CN204594205U