Aluminum alloy liquid degassing, filtering and refining device

By adopting the design of vibrating degassing components in the aluminum alloy liquid degassing filtration refining device, the problem of filter media blockage caused by excessive non-metallic inclusions is solved, and the filtration efficiency and stability of the production process are improved.

CN222476704UActive Publication Date: 2025-02-14江苏汇联铝业有限公司
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Patent Information

Application Number
CN202421158573.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the filtration process, existing aluminum alloy liquid degassing filtration and refining devices are prone to blockage of the filter media due to excessive non-metallic inclusions or improper filter selection, which affects the filtration efficiency and even interrupts the production process.

Method used

An aluminum alloy liquid degassing filtration and refining device is designed, using a combination of filter barrel, motor, rotating shaft, stirring rod, arc block, spring, toggle rod and degassing assembly to reduce blockage caused by waste chips by vibrating the degassing assembly. , improve work efficiency.

Benefits of technology

It effectively reduces blockage caused by waste chips during the filtration process, improves filtration efficiency, and ensures the continuity of the production process and the improvement of work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy liquid production, discloses a degassing, filtering and refining device for aluminum alloy liquid, and solves the problems that in the filtering process, if non-metallic inclusions in melt are too many or filters are selected improperly, a filtering medium is easily blocked, the filtering efficiency is influenced, even the production process is interrupted, and the production cost is reduced. Through arrangement of a filter barrel, a motor, a rotating shaft, a stirring rod, an arc block, a spring, a poke rod and a degassing assembly, aluminum alloy liquid enters the filter barrel from a feeding pipe, the motor runs to drive the rotating shaft to rotate, the poke rod is made to make contact with the arc block and can extrude the spring, and the arc block has the radian, so that the arc block is prevented from falling off. The arc block is arranged, so that the poke rod can smoothly pass through the arc block during contact, the spring restores deformation when the contact is separated, vibration generated by bouncing at the moment can vibrate the degassing assembly, blockage caused by waste chips during filtering is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy liquid production, in particular to an aluminum alloy liquid degassing, filtering and refining device. Background Art

[0002] The invention discloses an aluminum alloy liquid degassing, filtering and refining device, which is mainly used to improve the quality of aluminum alloy melt by removing gas and non-metallic inclusions therein and achieving uniformity of alloy composition, thereby improving the mechanical properties and surface quality of castings.

[0003] In the existing technology, an aluminum alloy refining and degassing device with a notice number of 201710912665.3 includes a motor, a coupling, a bearing, a bearing seat, a rotary joint, a rotary joint air inlet, a transmission shaft, a refining rotor, an impeller, a breathable bottom plug and a breathable filler. The upper end of the bearing seat has a flange for mounting the motor, and the lower end flange of the bearing seat is used to connect with the refined equipment. The upper end of the transmission shaft passes through the rotary joint and is connected to the motor through a coupling. The lower end of the transmission shaft is connected to the refining rotor. The refining rotor is connected to the impeller, and after the non-stick aluminum breathable filler is filled in the lower end of the impeller, it is sealed with a breathable bottom plug with a vent hole, and the transmission shaft and the center of the refining rotor are both provided with vent holes. During operation, the motor drives the refining rotor and the impeller to rotate, and at the same time, the refining gas is introduced into the air inlet of the rotary joint. The refining gas enters the aluminum alloy liquid through the rotary joint, the refining rotor, the breathable filler and the breathable bottom plug, and is broken under the high-speed rotation of the impeller to form dense bubbles, and the surrounding aluminum alloy liquid is degassed and refined. The invention has the advantages of not being easy to clog the inner hole of the refining rotor, simple structure, and small space occupation.

[0004] However, in the above structure, during the filtration process, if there are too many non-metallic inclusions in the melt or the filter is improperly selected, it is easy to cause clogging of the filter medium, affecting the filtration efficiency, and even interrupting the production process, reducing work efficiency. Utility Model Content

[0005] The utility model aims to provide a degassing, filtering and refining device for aluminum alloy liquid. The device is used to work, thereby solving the problem that during the filtering process, if there are too many non-metallic inclusions in the melt or the filter is not properly selected, it is easy to cause clogging of the filter medium, affecting the filtering efficiency, and even interrupting the production process, thereby reducing the working efficiency.

[0006] To achieve the above object, the utility model provides the following technical solutions: a degassing, filtering and refining device for aluminum alloy liquid, comprising a filter barrel, a degassing component for degassing is arranged at the upper end of the filter barrel, and a feed pipe is arranged at the upper end of the degassing component;

[0007] A motor is arranged on the inner wall of the filter barrel, a rotating shaft is arranged on the output end of the motor, a toggle rod is arranged on one side of the rotating shaft, a spring is arranged on one side of the degassing component, and an arc block is arranged on one side of the spring.

[0008] Furthermore, stirring rods are provided on both sides of the rotating shaft, and a filter screen A is snap-connected inside the filter barrel.

[0009] Furthermore, two groups of the filter screens A are provided, one side of the two groups of the filter screens A is provided with a fixed shaft, and one side of the fixed shaft is provided with a sealing gasket.

[0010] Furthermore, an air inlet, a feed inlet and an air outlet are provided at the upper end of the filter barrel, and the feed pipe passes through the feed inlet and the filter barrel.

[0011] Furthermore, an air pump is provided at the upper end of the filter barrel, an air inlet pipe is provided at the air outlet end of the air pump, and a filter screen B is provided on the inner wall of the air inlet pipe.

[0012] Furthermore, an air outlet pipe is arranged inside the air outlet, a connecting port and a material outlet are opened on one side of the filter barrel, and an insulation plate is arranged on the inner wall of the filter barrel.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model proposes a degassing, filtering and refining device for aluminum alloy liquid. Through the arrangement of a filter barrel, a motor, a rotating shaft, a stirring rod, an arc block, a spring, a toggle rod and a degassing component, the aluminum alloy liquid enters the filter barrel from a feed pipe, and the operation of the motor drives the rotating shaft to rotate, so that the toggle rod contacts the arc block to squeeze the spring. Since the arc block has an arc, the toggle rod can smoothly pass through the arc block when in contact, and the spring recovers its deformation when out of contact. At this time, the vibration caused by the rebound can vibrate the degassing component, thereby reducing blockage caused by waste chips during filtration and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the filter barrel structure of the utility model;

[0017] Figure 3 This is a cross-sectional view of the filter barrel of the utility model.

[0018] In the figure: 1. filter barrel; 11. air inlet; 12. feed port; 13. air outlet; 14. connecting port; 15. discharge port; 2. degassing component; 21. air pump; 22. air inlet pipe; 23. filter screen B; 3. feed pipe; 4. air outlet pipe; 5. motor; 51. rotating shaft; 52. stirring rod; 53. arc block; 54. spring; 6. toggle rod; 7. filter screen A; 8. sealing pad; 81. fixed shaft; 9. insulation board. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0021] Combination Figure 1 A degassing, filtering and refining device for aluminum alloy liquid comprises a filter barrel 1, a degassing component 2 for degassing is fixedly connected to the upper end of the filter barrel 1, and a feed pipe 3 is fixedly connected to the upper end of the degassing component 2.

[0022] The utility model is further described below in conjunction with embodiments. Example

[0023] See also Figure 1 and Figure 3 A motor 5 is fixedly connected to the inner wall of the filter barrel 1, a rotating shaft 51 is fixedly connected to the output end of the motor 5, a toggle rod 6 is fixedly connected to one side of the rotating shaft 51, a spring 54 is fixedly connected to one side of the degassing component 2, and an arc block 53 is fixedly connected to one side of the spring 54.

[0024] Specifically, the aluminum alloy liquid enters the filter barrel 1 from the feed pipe 3, and the motor 5 drives the rotating shaft 51 to rotate, so that the toggle rod 6 contacts the arc block 53 to squeeze the spring 54. The arc block 53 has an arc, so that the toggle rod 6 can smoothly pass through the arc block 53 when in contact, and the spring 54 recovers its deformation when out of contact. At this time, the vibration caused by the bounce can vibrate the degassing component 2, reduce the blockage caused by waste chips during filtration, and improve work efficiency. Example

[0025] See also Figure 1-Figure 3, stirring rods 52 are fixedly connected to both sides of the rotating shaft 51, and a filter screen A7 is snap-connected inside the filter barrel 1. Two groups of filter screens A7 are fixedly connected, and one side of the two groups of filter screens A7 is fixedly connected to a fixed shaft 81, and one side of the fixed shaft 81 is fixedly connected to a sealing gasket 8. An air inlet 11, a feed port 12 and an air outlet 13 are opened at the upper end of the filter barrel 1, and the feed pipe 3 is connected to the filter barrel 1 through the feed port 12. An air pump 21 is fixedly connected to the upper end of the filter barrel 1, and an air inlet pipe 22 is fixedly connected to the air outlet end of the air pump 21, and a filter screen B23 is fixedly connected to the inner wall of the air inlet pipe 22, and an air outlet pipe 4 is fixedly connected to the inside of the air outlet 13. A connecting port 14 and a discharge port 15 are opened on one side of the filter barrel 1, and an insulation board 9 is fixedly connected to the inner wall of the filter barrel 1.

[0026] Specifically, the operation of the motor 5 drives the rotating shaft 51 to rotate, so that the stirring rod 52 stirs the aluminum alloy liquid to reduce uneven degassing, and the filter A7 can filter impurities in the aluminum alloy liquid. The fixed shaft 81 is pulled to allow the filter A7 to extend a portion of the filter barrel 1. At this time, a brush is used to extend from the connecting port 14 into the filter barrel 1 to clean the filter A7, thereby cleaning the filter A7. The sealing gasket 8 can improve the sealing performance of the filter barrel 1. The air pump 21 can blow nitrogen into the air inlet pipe 22, thereby removing the gas from the aluminum alloy liquid in the filter barrel 1. The gas brought out forms bubbles and is discharged from the air outlet pipe 4 to achieve degassing. The insulation board 9 can insulate the temperature in the filter barrel 1, so that the reaction in the filter barrel 1 is within the required temperature, reducing the reduction in degassing effect caused by temperature loss. The filter B23 can filter the aluminum alloy liquid and reduce the blockage of the air inlet pipe 22.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A degassing, filtering and refining device for aluminum alloy liquid, comprising a filtering barrel (1), characterized in that: A degassing assembly (2) for degassing is arranged at the upper end of the filter barrel (1), and a feed pipe (3) is arranged at the upper end of the degassing assembly (2); A motor (5) is arranged on the inner wall of the filter barrel (1); a rotating shaft (51) is arranged at the output end of the motor (5); a toggle rod (6) is arranged on one side of the rotating shaft (51); a spring (54) is arranged on one side of the degassing component (2); and an arc block (53) is arranged on one side of the spring (54).

2. The aluminum alloy liquid degassing, filtering and refining device according to claim 1, characterized in that: Stirring rods (52) are provided on both sides of the rotating shaft (51), and a filter screen A (7) is snap-fitted and connected inside the filter barrel (1).

3. The aluminum alloy liquid degassing, filtering and refining device according to claim 2, characterized in that: Two groups of filter screens A (7) are provided, one side of the two groups of filter screens A (7) is provided with a fixed shaft (81), and one side of the fixed shaft (81) is provided with a sealing gasket (8).

4. The aluminum alloy liquid degassing, filtering and refining device according to claim 1, characterized in that: An air inlet (11), a feed inlet (12) and an air outlet (13) are provided at the upper end of the filter barrel (1), and the feed pipe (3) is connected to the filter barrel (1) via the feed inlet (12).

5. The aluminum alloy liquid degassing, filtering and refining device according to claim 4, characterized in that: An air pump (21) is arranged at the upper end of the filter barrel (1); an air inlet pipe (22) is arranged at the air outlet end of the air pump (21); and a filter screen B (23) is arranged on the inner wall of the air inlet pipe (22).

6. The aluminum alloy liquid degassing, filtering and refining device according to claim 4, characterized in that: An air outlet pipe (4) is arranged inside the air outlet (13), a connecting port (14) and a material outlet (15) are provided on one side of the filter barrel (1), and an insulation board (9) is arranged on the inner wall of the filter barrel (1).

Citation Information

Patent Citations

  • Aluminum alloy refining degassing device

    CN107489638A