Padding device for processing thermal fabric

By designing a dipping device including rack, conveying assembly, extrusion assembly and immersion assembly, rapid immersion processing of fabrics of different materials is achieved, the problem of frequent replacement of immersion chambers is solved, and the labor intensity of staff is reduced.

CN222476988UActive Publication Date: 2025-02-14江苏顺裕纺织科技有限公司
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Patent Information

Application Number
CN202421074548.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the production process of warm fabrics, different materials of the fabrics lead to frequent replacement of the soaking box or replacement of the liquid inside it, which increases the labor intensity of the staff.

Method used

A dipping device including a rack, conveying assembly, extrusion assembly and immersion assembly is designed. The immersion assembly drives the movement of the immersion chamber through a rotor driven by a stepper motor and a fixed rod to achieve a rapid replacement of the immersion chamber.

Benefits of technology

By choosing a suitable soaking box, soaking fabrics of different materials, avoiding the need to change the soaking box frequently, reducing the labor intensity of the staff, and achieving the effect of quickly changing the soaking box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a padding device for thermal fabric processing, and belongs to the technical field of fabric padding. The device mainly comprises a rack; the conveying assembly is mounted on the rack; the extrusion assembly is mounted on the rack; the soaking assembly is installed on the machine frame and comprises a stepping motor, and the stepping motor is installed on the machine frame; the rotating wheel is installed at the output end of the stepping motor through a synchronous belt set, and the rotating wheel is rotationally installed on the rack; the fixing rods are mounted on the rotating wheels, and hooks are mounted on the fixing rods; round rods are installed in the soaking boxes, the round rods are movably hung on the hooks, and the soaking boxes are located on the rotating wheels. According to the padding device for thermal fabric processing, the proper soaking box is selected through the soaking assembly to soak fabrics made of different materials, so that frequent replacement of the soaking box is avoided, and the effect of rapidly replacing the soaking box is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of fabric impregnation and padding, and in particular to an impregnation and padding device for processing thermal insulation fabrics. Background Art

[0002] Thermal fabric is a material with excellent thermal insulation performance and comfort, usually used to make winter clothing and interior decoration;

[0003] In the production process of thermal insulation fabrics, they need to be impregnated to improve their comprehensive performance and environmental performance;

[0004] At present, when the thermal insulation fabric is impregnated, the fabric is first placed in an immersion box for immersion treatment, and then the soaked fabric is placed between a pressing roller group for extrusion treatment, so that the excess liquid inside is squeezed out by pressure, and then it can be carried out to the next process;

[0005] However, when soaking a variety of different thermal insulation fabrics, due to the different materials of the fabrics, such as natural fibers and synthetic fibers, they require different liquids for soaking, so it is necessary to frequently disassemble and replace the soaking box or replace the liquid inside it, which increases the labor intensity of the staff;

[0006] Therefore, it is necessary to provide a padding device for processing thermal insulation fabrics to solve the above problems.

[0007] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0008] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a soaking and rolling device for processing thermal insulation fabrics to achieve the effect of quickly replacing the soaking box.

[0009] The technical solution adopted by the present application to solve its technical problems is: a dipping and rolling device for processing thermal insulation fabrics, including a frame; a conveying component, the conveying component is installed on the frame; an extrusion component, the extrusion component is installed on the frame; a soaking component, the soaking component is installed on the frame, and the soaking component includes: a stepping motor, the stepping motor is installed on the frame; a rotating wheel, the rotating wheel is installed on the output end of the stepping motor through a synchronous belt group, and the rotating wheel is rotatably installed on the frame; at least two groups of fixed rods, the fixed rods are installed on the rotating wheel, and the fixed rods are installed with hooks; at least two groups of soaking boxes, the soaking boxes are installed with round rods inside, the round rods are movably hung on the hooks, and the soaking boxes are located on the rotating wheel.

[0010] Furthermore, a limit assembly is installed on the soaking assembly, and the limit assembly includes a cavity opened inside the hook, a rotating shaft is installed inside the cavity, a limit hook is hinged on the rotating shaft, and a torsion spring is arranged between the limit hook and the rotating shaft.

[0011] Furthermore, the conveying assembly includes a servo motor installed on the frame, a rotating shaft is installed on the output end of the servo motor, a conveying roller is fixedly sleeved on the rotating shaft, and the rotating shaft is rotatably installed on the frame.

[0012] Furthermore, the extrusion assembly includes a rotating rod with a bearing installed on the frame, and a pressure roller is fixedly sleeved on the rotating rod, and the pressure roller is located above the conveying roller.

[0013] Furthermore, a collection box is detachably mounted on the frame.

[0014] The beneficial effect of the present application is that the present application provides a soaking and rolling device for processing thermal insulation fabrics, which selects a suitable soaking box through a soaking component to soak fabrics of different materials, thereby avoiding frequent replacement of soaking boxes and achieving the effect of quickly replacing soaking boxes.

[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0017] In the attached picture:

[0018] Figure 1 This is an overall schematic diagram of a padding device for processing thermal insulation fabrics in this application;

[0019] Figure 2 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0020] Figure 3 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0021] Among them, the reference numerals in the figure are:

[0022] 1. Frame; 2. Conveying assembly; 21. Servo motor; 22. Conveying roller; 3. Extrusion assembly; 31. Rotating rod; 32. Pressing roller; 33. Collecting box; 4. Soaking assembly; 41. Stepping motor; 42. Rotating wheel; 43. Soaking box; 44. Fixed rod; 45. Hook; 46. Round rod; 5. Limiting assembly; 51. Limiting hook; 52. Rotating shaft; 53. Cavity. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0025] like Figure 1 As shown, the present application provides a padding device for processing thermal insulation fabrics, comprising a frame 1, and a soaking assembly 4 is fixedly mounted on the frame 1, and the soaking assembly 4 is used for soaking operations of fabrics;

[0026] like Figure 1-Figure 3 As shown, the soaking assembly 4 includes a stepper motor 41 fixedly mounted on the frame 1, and a rotating wheel 42 is fixedly mounted on the output end of the stepper motor 41 through a synchronous belt group, and the rotating wheel 42 is rotatably mounted on the frame 1, and multiple groups of fixed rods 44 are fixedly mounted on the rotating wheel 42, and a hook 45 is fixedly mounted on the fixed rod 44, and multiple groups of soaking boxes 43 are arranged on the rotating wheel 42, and a round rod 46 is fixedly mounted on the soaking box 43, and the round rod 46 is movably hung on the hook 45, so as to fix the soaking box 43. It should be noted that different soaking liquids are arranged inside the multiple groups of soaking boxes 43, so as to soak fabrics of different materials, and the hook 45 has a notch suitable for the round rod 46 to pass through;

[0027] When soaking the fabric, driven by the stepper motor 41, the rotating wheel 42 drives the round rod 46 to move through the fixed rod 44 and the hook 45, and the round rod 46 synchronously drives the soaking box 43 to move. Since the round rod 46 is movably hung on the hook 45, the soaking box 43 always remains perpendicular to the ground due to the principle of gravity. Therefore, during the rotation of the rotating wheel 42, the round rod 46 is at any height on the circumference of the rotating wheel 42, and the soaking box 43 is always perpendicular to the ground. In order to select a suitable soaking box 43, after selecting a suitable soaking box 43 and the soaking box 43 is at a height convenient for the staff to operate, the fabric can be placed in the soaking box 43 for soaking.

[0028] At the same time, a limit assembly 5 is provided on the soaking assembly 4, and the limit assembly 5 is used for the limit operation of the soaking box 43;

[0029] like Figure 3As shown, the limiting assembly 5 includes a cavity 53 opened inside the hook 45, a rotating shaft 52 is fixedly installed inside the cavity 53, and a limiting hook 51 is hinged on the rotating shaft 52, and a torsion spring (not shown in the figure) is arranged between the limiting hook 51 and the rotating shaft 52. It should be noted that the limiting hook 51 is divided into a closing end for closing the gap and a pressing end for pressing;

[0030] In the initial state, the closed end of the limit hook 51 closes the notch of the hook 45. If the immersion box 43 needs to be disassembled, the pressing end of the limit hook 51 is pressed until the closed end of the limit hook 51 is away from the notch of the hook 45, and the torsion spring is stretched at this time. Then the round rod 46 is taken out, and the immersion box 43 can be taken out synchronously. Then the limit hook 51 is loosened until the limit hook 51 is reset synchronously due to the reset of the torsion spring.

[0031] At the same time, a conveying assembly 2 is fixedly installed on the frame 1, and the conveying assembly 2 is used to convey the fabric;

[0032] like Figure 1 As shown, the conveying assembly 2 includes a servo motor 21 fixedly mounted on the frame 1, and a rotating shaft is fixedly mounted on the output end of the servo motor 21. A conveying roller 22 is fixedly sleeved on the rotating shaft. The rotating shaft is rotatably mounted on the frame 1. The soaked fabric is placed on the conveying roller 22. Driven by the servo motor 21, the rotating shaft drives the conveying roller 22 to rotate to transport the fabric.

[0033] At the same time, an extrusion assembly 3 is arranged on the frame 1, and the extrusion assembly 3 is used for extrusion operation of the fabric;

[0034] like Figure 1 As shown, the extrusion assembly 3 includes a rotating rod 31 with a bearing mounted on the frame 1, and a pressure roller 32 is fixedly sleeved on the rotating rod 31, and the pressure roller 32 is located above the conveying roller 22. At the same time, a collecting box 33 is detachably mounted on the frame 1. When the fabric is conveyed to between the pressure roller 32 and the conveying roller 22 by the conveying roller 22, the pressure roller 32 squeezes it, so that the excess liquid inside is squeezed out and falls into the collecting box 33 for collection;

[0035] To sum up, when the fabric is impregnated, the fabric is soaked through the immersion box 43. After the immersion is completed, the fabric is placed on the conveying component 2 for transportation, and is squeezed through the extrusion component 3 to squeeze out and collect the excess liquid inside. When faced with multiple batches of thermal insulation fabrics of different materials, the immersion component 4 can select a suitable immersion box 43 with appropriate height in real time to soak them, so as to prevent frequent replacement of the immersion box 43. It should be noted that after selecting a suitable immersion box 43, the staff can manually clean the residual liquid on the conveying component 2 and the extrusion component 3 to prevent the residual liquid from interfering with the fabric.

[0036] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A padding device for processing thermal insulation fabrics, characterized in that: include: Rack (1); A conveying assembly (2), wherein the conveying assembly (2) is mounted on the frame (1); An extrusion assembly (3), wherein the extrusion assembly (3) is mounted on the frame (1); A soaking assembly (4), the soaking assembly (4) being mounted on the frame (1), the soaking assembly (4) comprising: A stepper motor (41), wherein the stepper motor (41) is mounted on the frame (1); A rotating wheel (42), the rotating wheel (42) being mounted on the output end of the stepping motor (41) via a synchronous belt set, and the rotating wheel (42) being rotatably mounted on the frame (1); At least two groups of fixing rods (44), wherein the fixing rods (44) are mounted on the rotating wheel (42), and hooks (45) are mounted on the fixing rods (44); At least two groups of soaking boxes (43), round rods (46) are installed inside the soaking boxes (43), and the round rods (46) are movably hung on the hooks (45). The soaking boxes (43) are located on the rotating wheel (42).

2. A padding device for processing thermal insulation fabrics according to claim 1, characterized in that: A limit assembly (5) is installed on the soaking assembly (4), and the limit assembly (5) comprises a cavity (53) opened inside the hook (45), a rotating shaft (52) is installed inside the cavity (53), a limit hook (51) is hinged on the rotating shaft (52), and a torsion spring is arranged between the limit hook (51) and the rotating shaft (52).

3. The padding device for processing thermal insulation fabrics according to claim 1, characterized in that: The conveying assembly (2) comprises a servo motor (21) mounted on the frame (1); a rotating shaft is mounted on the output end of the servo motor (21); a conveying roller (22) is fixedly sleeved on the rotating shaft; and the rotating shaft is rotatably mounted on the frame (1).

4. A padding device for processing thermal insulation fabrics according to claim 3, characterized in that: The extrusion assembly (3) comprises a rotating rod (31) whose bearing is mounted on the frame (1); a pressure roller (32) is fixedly sleeved on the rotating rod (31); and the pressure roller (32) is located above the conveying roller (22).

5. The padding device for processing thermal insulation fabrics according to claim 1, characterized in that: A collecting box (33) is detachably mounted on the frame (1).