Slope brushing machine

By designing a slope brushing machine including a walking frame, a milling support arm and a feeding mechanism, the problems of waste accumulation, poor stability of brush plates and guide rail laying during the slope brushing process in the prior art are solved, and efficient and stable Slope brushing operations and online waste disposal.

CN222477501UActive Publication Date: 2025-02-14SHANDONG ROADWAY CONSTR MACHINERY MFG
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Patent Information

Application Number
CN202420235073.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-02-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The prior art has problems such as scrap accumulation, poor stability of brush plates, poor slope brushing effect, and the need to lay guide rails in advance during the slope brushing process, which affects work efficiency and safety.

Method used

A slope brushing machine is designed, including a walking frame, a milling support arm, a milling mechanism, a first feeding mechanism and a second feeding mechanism. Through the adjustable and rotatable structure of the upper support hinge frame and the lower legs, the milling support arms can be quickly stored and adapted to the needs of different slope lengths. At the same time, the design of the milling and planing mechanism and the feeding mechanism realizes online waste collection and transportation, avoiding the laying of guide rails.

Benefits of technology

It improves the working stability and efficiency of slope brushing, realizes the online collection and transportation of waste, simplifies the transfer and transition process of equipment, and enhances the operability of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a slope brushing machine, which belongs to the field of slope finishing equipment, and comprises a walking frame, a milling support arm, a milling mechanism, a first feeding mechanism, a second feeding mechanism, an upper support hinge frame and a lower support leg, the upper support hinge frame comprises a bearing frame and a support arm support frame hinged on the bearing frame, the bearing frame is rotatably connected with the walking frame, and the lower support leg is connected with the milling mechanism. A milling supporting arm is connected to the supporting arm supporting frame in a sliding mode, and the lower supporting leg is hinged to the end of the milling supporting arm; the milling mechanism comprises a milling frame body and a milling drum; the slope brushing effect and the stability of slope brushing work are guaranteed, the problem that a guide rail needs to be erected in advance can be avoided, meanwhile, waste residues can be collected and conveyed while slope brushing is achieved, the structural design is more reasonable, rapid storage of the main machine frame and switching of the working state can be achieved, equipment transfer and transition are facilitated, and the working efficiency is improved. And the operability and the working efficiency of the equipment are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of slope finishing equipment in earth-moving engineering machinery, in particular to a slope brushing machine. Background Art

[0002] In highway construction, it is often necessary to build slopes. The traditional construction process is generally to measure and mark first and then use an excavator to dig and brush the slope. This working method is extremely inefficient, and there is a risk of overturning when the excavator works on the edge of the slope, which has low safety.

[0003] In the prior art, the utility model patent with the announcement number CN216108550U discloses a mechanical device for brushing the slope of the fill roadbed, which includes a crawler machine and an operating room, a scraper collection box is arranged on the left side of the crawler machine, and two retracting mechanisms are arranged on the rear side of the crawler machine, and the two retracting mechanisms are connected with the same U-shaped plate, a support seat is rotatably installed in the U-shaped plate, and two telescopic motors are rotatably arranged in the U-shaped plate, and the output shafts of the two telescopic motors are both rotatably connected with the bottom of the support seat, and a servo motor is arranged on the support seat, and a reciprocating slide is provided at the bottom of the support seat, and a connecting plate is slidably installed in the reciprocating slide, and a plurality of brush plates are connected to the bottom of the connecting plate, and a scraper is connected to the bottom of the brush plate. In the working state, the reciprocating motion of the connecting plate drives the plurality of brush plates and the scraper to move back and forth, and the brush plates and the scraper perform the slope brushing operation, and the crawler machine brushes the slope while moving forward.

[0004] However, the above structure has the following problems when brushing the slope: the waste generated by brushing the slope is usually piled up on one side of the slope, and finally the waste is transported and processed in a centralized manner after the brushing is completed, which takes a long time and has low work efficiency; the brush plate brushes the slope during the movement of the crawler machine, and the brush plate is only connected to the U-shaped plate, which has poor stability and poor brushing effect.

[0005] The prior art with announcement number CN2828136Y discloses a long slope spiral slope repair machine, including a frame with walking devices at the upper and lower ends adapted to the slope, at least one end of the walking device cooperates with the guide rail, a track is provided on the frame, and a finishing trolley capable of moving on the track is provided on the finishing trolley.

[0006] However, the above structure has the following problems: before the slope brushing construction, it is necessary to lay guide rails on the top and bottom of the slope, and the laying of the guide rails is very time-consuming and labor-intensive, which prolongs the construction period and seriously affects the work efficiency; the frame size of this structure is relatively single, and it cannot be used for slope brushing on slopes with different slope lengths, and it is limited by the connection relationship between the frame and other structural parts arranged thereon, and it is not convenient to simply set the frame as a retractable structure; the transportation and transfer process of this structure is also relatively complicated, and the transfer operation is inconvenient; in addition, this structure also has the problem of being unable to collect waste online.

[0007] The utility model patent with announcement number CN202881905 discloses a new type of long slope slope repairing machine, which is a long slope slope repairing machine integrating roughing, milling, finishing and cleaning processing functions. The machine includes a main frame assembly matched with the long slope, a whole machine walking device, a whole machine lifting device, a cleaning chain bucket device and a milling car. The cleaning chain bucket device includes a bucket and a bucket chain that drives the bucket to move. The bucket body includes a bucket accommodating cavity for accommodating slag and a bucket cap for facilitating the collection of slag. A bucket is installed on the bucket chain at a certain interval. The bucket can move along the bucket guide rail driven by the bucket chain. When it moves to contact the slope, the bucket cap will perform fine-tuning and material-clearing processing on the slope. The machine also includes a slag conveying device located at the lower end of the main frame assembly. The slag conveying device includes a collecting hopper. The bottom of the collecting hopper is provided with a discharge port, and a belt conveyor is provided below the discharge port. When the bucket is turned over by the bucket chain, the slag poured out of the bucket falls onto the conveying belt of the belt conveyor through the discharge port, and is transported to the slag pile by the conveying belt, thereby realizing the functions of slag cleaning and slag transportation.

[0008] However, the above structure has the following problems: in order to ensure the transportation volume of slag, multiple buckets need to be configured, which not only has a complex structure, but also has many parts, which is not conducive to overall storage; the length of the main frame needs to be adapted to the length of the slope, and when it is necessary to brush the slope of different slope lengths, the above structure cannot be applied; in addition, the above structure also has the problem of needing to lay guide rails in advance and inconvenient transportation. Utility Model Content

[0009] The utility model provides a slope brushing machine to solve the above-mentioned problems existing in the prior art, which not only ensures the slope brushing effect and the stability of the slope brushing work, but also avoids the problem of needing to set up guide rails in advance, and can also collect and transport waste slag materials while brushing the slope. The structural design is more reasonable, and can realize the rapid storage of the main frame and the conversion of the working state, which is convenient for the transportation and transfer of the equipment, and greatly improves the operability and work efficiency of the equipment.

[0010] The utility model solves the above technical problems with the following technical solutions: a slope brushing machine, comprising a traveling frame, a milling support arm and a milling mechanism, a first feeding mechanism, and a second feeding mechanism, characterized in that it also comprises an upper support hinge frame respectively connected to the traveling frame and the milling support arm, and a lower support leg connected to the milling support arm,

[0011] The upper support articulated frame includes a support bracket and a support arm support bracket hinged on the support bracket, the support bracket is a height-adjustable structure, the support bracket is rotatably connected to the walking frame through a first slewing support, the first slewing support is connected to a support bracket slewing drive for driving its rotation; the support arm support bracket is connected to a support bracket angle adjustment drive for adjusting its relative angle with the support bracket, a milling support arm is slidably connected to the support arm support bracket, and the support arm support bracket is connected to a support arm sliding drive for driving it to slide relative to the milling support arm;

[0012] The lower leg is hinged at the end of the milling support arm, the lower leg is a height-adjustable and rotatable structure, and the lower leg is connected to a leg angle adjustment drive for adjusting the relative angle between the lower leg and the milling support arm;

[0013] The milling mechanism comprises a milling frame and a milling drum. The milling frame is connected to the milling support arm in a sliding manner along the length direction of the milling support arm. The milling frame is connected to a milling feed drive for driving the milling support arm to slide relative to the milling support arm. The milling drum is rotatably connected to the milling frame. The milling drum is connected to a milling drive for driving the milling drum to rotate around its own axis. A discharge port is provided on the milling frame for discharging materials produced by milling by the milling drum through the discharge port.

[0014] The first feeding mechanism comprises a first conveyor belt arranged at the discharge port, used for receiving the material discharged from the discharge port, the first conveyor belt is connected to the milling frame, and the conveying direction of the first conveyor belt is the same as the axial direction of the milling drum;

[0015] The second feeding mechanism includes a second conveyor belt arranged on the output side of the first conveyor belt, which is used to receive the material output by the first conveyor belt. The second conveyor belt is connected to the milling support arm, and the conveying direction of the second conveyor belt is the same as the length direction of the milling support arm.

[0016] Furthermore, the support arm sliding drive includes a support arm sliding motor connected to the support arm support frame, the output end of the support arm sliding motor is connected to a driving gear, and the milling support arm is fixedly connected to a rack matched with the driving gear.

[0017] Furthermore, the milling feed drive includes a milling feed motor connected to the milling frame, the output end of the milling feed motor is connected to a driving gear, and the milling support arm is fixedly connected to a rack matched with the driving gear.

[0018] Furthermore, the support frame is connected to the first slewing support via a support hinge frame, the support frame is hinged above the support hinge frame, and a leveling mechanism is connected between the support frame and the support hinge frame.

[0019] Furthermore, the milling frame body and the upper support articulated frame are respectively connected to the milling support arm through a sliding mechanism, and the sliding mechanism includes a guide wheel frame arranged in groups and a roller rotatably connected to the guide wheel frame, the guide wheel frame is fixedly connected to the milling frame body / upper support articulated frame, and the milling support arm is fixedly connected with a guide rail arranged in groups and adapted to the roller.

[0020] Furthermore, the rollers include a first roller clamped on and below the guide rail and a second roller clamped on the outer side of the group of guide rails.

[0021] Furthermore, the milling frame includes a top plate located on the upper side of the milling drum, side connecting plates located on both sides of the milling drum, and a front baffle and a rear baffle located on the front and rear sides of the milling drum. The side connecting plates are fixedly connected to the milling frame, one end of the milling drum is rotatably connected to the side connecting plates through bearings, and the other end of the milling drum is fixedly connected to the output shaft of the milling drive, and the milling drive is connected to the side connecting plates.

[0022] Furthermore, a side sealing plate is arranged on the outer side of the side connecting plate on one side of the milling drum, and the side sealing plate is connected to the milling frame body in a manner that can slide up and down, and the front baffle plate and the rear baffle plate are connected to the milling frame body in a manner that can be adjusted up and down.

[0023] Furthermore, the milling drive adopts a milling motor built into the milling drum, and the milling motor is connected to a side connecting plate beside the milling drum.

[0024] Furthermore, the lower leg includes a leg frame, a lifting rod and a walking wheel connected to the lifting rod. The lifting rod and the leg frame are connected to each other in a vertical relative sliding manner. A leg frame lifting drive is connected between the leg frame and the lifting rod for driving the two to slide relative to each other. The walking wheel is connected to the lifting rod through a second swivel support.

[0025] Furthermore, the second feeding mechanism also includes a second conveyor frame for supporting a second conveyor belt, the second conveyor frame is located beside the milling support arm 1, and the top of the second conveyor frame is connected to the hanging frame through a plurality of parallel hinged rods to form a parallelogram linkage mechanism; a conveyor frame lifting cylinder is also provided between the second conveyor frame and the hanging frame to drive the second conveyor frame to descend or lift relative to the milling support arm.

[0026] The beneficial effects of the utility model are:

[0027] 1. The utility model can realize the storage of the whole machine by providing an upper support articulated frame connected to the traveling frame through a first slewing support, a milling support arm slidably connected to the upper support articulated frame, and a lower support leg hinged at the end of the milling support arm. In the stored state, the length direction of the milling support arm is the same as the traveling direction of the traveling frame; when construction is required, the upper support articulated frame is lifted to a certain height, the milling support arm is rotated 90 degrees and tilted and adjusted until the lower support leg contacts the slope surface, and the milling support arm is controlled to slide down along the upper support articulated frame until the lower support leg falls to the bottom of the slope, so that the milling support arm and the milling mechanism are quickly in place; according to the different lengths of the slope, the relative sliding distance between the milling support arm and the upper support articulated frame can be controlled to control the two. The relative position of the milling support arm is adjusted so that the length of the milling support arm between the upper support articulated frame and the lower support leg can adapt to the requirements of different slope lengths. Moreover, this method of adapting to different slope lengths by controlling the relative sliding of the milling support arm and the upper support articulated frame does not change the structure of the milling support arm itself (such as changing to a telescopic arm structure), and will not affect the installation and operation of other structural parts carried on the milling support arm. After the lower support leg falls to the bottom of the slope, its steering direction is adjusted to the same direction as the frame's travel direction through the second slewing support, and it serves as a lower support and lower traveling wheel, which not only ensures the stability of the slope brushing work, but also avoids the problem of needing to lay guide rails in advance. Moreover, the same milling support arm structure can be used to meet the requirements of different slope lengths, and has a wide applicability.

[0028] 2. The utility model further realizes that the waste generated by milling is thrown to the discharge port and sequentially sent to the first feeding mechanism and the second feeding mechanism during milling through the specific structure of the milling mechanism and the first feeding mechanism arranged adjacent to the discharge port and the second feeding mechanism arranged on the output side of the first feeding mechanism, that is, the collection and transportation of the milling waste is completed online; in addition, the structure of the milling mechanism of the utility model can realize rapid slope brushing, the slope brushing flatness is high, the equipment runs smoothly and is not easy to jam, and the failure rate is low.

[0029] 3. The utility model further realizes the lifting and lowering adjustment of the second feeding mechanism by setting up the hanging frame structure and its connection relationship with the second feeding mechanism, so that when working, its position can be lowered to be lower than the first conveyor belt of the first feeding mechanism to receive the material transmitted by the first conveyor belt, and it can also be lifted upward and close to the milling support arm when it needs to be stored, so that the overall volume of the milling support arm and the second feeding mechanism is further reduced, thereby preventing the overall volume of the milling support arm and the second feeding mechanism from being large due to the position of the second feeding mechanism being too low, which is not conducive to storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model when the milling support arm is in a retracted state;

[0031] Figure 2It is a schematic diagram of the top view of the structure of the milling support arm of an embodiment of the utility model in the storage state;

[0032] Figure 3 and Figure 4 It is a three-dimensional structural schematic diagram of an embodiment of the utility model in a working state;

[0033] Figure 5 It is a rear view structural schematic diagram of an embodiment of the utility model in a working state;

[0034] Figure 6 yes Figure 5 A schematic diagram of the structure of the middle and upper support articulated frame;

[0035] Figure 7 yes Figure 6 A schematic diagram of the side structure of the upper support articulated frame;

[0036] Figure 8 It is a schematic diagram of the cross-sectional structure of a milling mechanism according to an embodiment of the utility model;

[0037] Fig. 9 It is a three-dimensional structural schematic diagram of the first feeding mechanism of an embodiment of the utility model;

[0038] Fig.10 It is a cross-sectional structural schematic diagram of an embodiment of the utility model in a working state (against the traveling direction of the traveling frame);

[0039] Fig.11 yes Fig.10 Schematic diagram of the longitudinal section structure of the middle milling mechanism;

[0040] Fig.12 yes Fig.10 Schematic diagram of the structure of the middle and lower legs;

[0041] Fig.13 This is a schematic structural diagram of a milling drum according to an embodiment of the utility model;

[0042] Fig.14 yes Fig.13 Schematic diagram of the cross-sectional structure of the milling drum;

[0043] Fig.15 It is a structural schematic diagram of the front support of the milling support arm in one embodiment of the utility model.

[0044] In the figure: 100. traveling frame, 200. transport vehicle;

[0045] 1. Milling support arm, 11. Guide rail, 12. Rack, 13. Milling support arm level sensor;

[0046] 2. milling mechanism, 21. milling frame, 210. discharge port, 211. top plate, 212. front baffle, 213. rear baffle, 214. side sealing plate, 215. bearing seat connecting plate, 216. motor connecting plate, 217. driven support plate, 218. support plate bearing seat, 22. milling drum, 221. roller, 222. ejector plate, 223. milling cutter group, 2230. milling cutter, 23. milling feed motor, 24. driving gear, 25. milling motor;

[0047] 3. a first feeding mechanism, 31. a first conveyor belt;

[0048] 4. second feeding mechanism, 41. second conveyor belt, 42. second conveyor frame, 43. hinged rod 43, 44. hanging frame, 45. conveyor frame lifting cylinder, 46. baffle plate, 47. baffle plate adjusting cylinder;

[0049] 51. guide wheel frame, 52. first roller, 53. second roller;

[0050] 6. Upper support articulated frame, 61. Supporting frame, 611. Lower supporting frame, 612. Upper supporting frame, 613. Driven lifting rod, 614. Active lifting rod, 615. Auxiliary lifting cylinder, 616. Upper sliding wheel, 617. Lower sliding wheel, 618. Support frame lifting cylinder, 62. Support arm support frame, 63. First slewing support, 64. Supporting articulated frame, 640. Articulated shaft, 65. Support arm sliding motor, 661. Support frame rotation motor, 662. Rotation drive gear, 67. Support frame angle adjustment cylinder, 68. Telescopic cylinder;

[0051] 7. Lower outrigger, 71. Outrigger frame, 710. Outrigger level sensor, 72. Travel wheel, 73. Second slewing support, 74. Support wheel frame, 75. Wheel body, 76. Lifting rod, 77. Outrigger angle adjustment cylinder, 78. Outrigger frame lifting cylinder, 79. Track wheel articulated shaft;

[0052] 8. Front support of milling support arm, 801. Support cylinder, 802. Support rod 802. DETAILED DESCRIPTION

[0053] The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0054] As shown in the accompanying drawings, this embodiment provides a slope brushing machine, including a traveling frame 100, a milling support arm 1 and a milling mechanism 2, a first feeding mechanism 3, a second feeding mechanism 4, and also includes an upper support articulated frame 6 respectively connecting the traveling frame 100 and the milling support arm 1 and a lower support leg 7 connected to the milling support arm 1.

[0055] The upper support articulated frame 6 includes a support bracket 61 and a support arm support frame 62 hinged on the support bracket 61, the support bracket 61 is a height-adjustable structure, the support bracket 61 is rotatably connected to the traveling frame 100 through a first slewing support 63, the first slewing support 63 is connected to a support frame slewing drive for driving its rotation; the support arm support frame 62 is connected to a support frame angle adjustment drive for adjusting the relative angle between it and the support bracket 61, the support arm support frame 62 is slidably connected to the milling support arm 1, and the support arm support frame 62 is connected to a support arm sliding drive for driving it to slide relative to the milling support arm 1;

[0056] The lower leg 7 is hinged at the end of the milling support arm 1, and is connected to a leg angle adjustment drive for adjusting the relative angle between the lower leg 7 and the milling support arm 1. The lower leg 7 includes a leg frame 71, a lifting rod 76, and a walking wheel 72 connected to the lifting rod. The lifting rod 76 is connected to the leg frame 71 in a vertical relative sliding connection. A leg frame lifting drive for driving the two to slide relative to each other is connected between the leg frame 71 and the lifting rod 76, and the walking wheel 72 is connected to the lifting rod 76 through a second slewing support 73;

[0057] The milling mechanism 2 includes a milling frame 21 and a milling drum 22. The milling frame 21 is connected to the milling support arm 1 in a manner that it can slide along the length direction of the milling support arm 1. The milling frame 21 is connected to a milling feed drive for driving it to slide relative to the milling support arm 1. The milling drum 22 is rotatably connected to the milling frame 21. The milling drum 22 is connected to a milling drive for driving it to rotate around its own axis. A discharge port 210 is provided on the milling frame 21, and the material produced by the milling drum 22 is discharged through the discharge port 210.

[0058] The first feeding mechanism 3 includes a first conveyor belt 31 disposed at the discharge port, for receiving the material discharged from the discharge port, the first conveyor belt 31 is connected to the milling frame 21, and the conveying direction of the first conveyor belt 31 is the same as the axial direction of the milling drum 22;

[0059] The second feeding mechanism 4 includes a second conveyor belt 41 arranged on the output side of the first conveyor belt 31, which is used to receive the material output by the first conveyor belt 31. The second conveyor belt 41 is connected to the milling support arm 1, and the conveying direction of the second conveyor belt 41 is the same as the length direction of the milling support arm 1.

[0060] Before use, the milling support arm 1 is stored on the traveling frame 100 in the same direction as the traveling frame 100 , and at this time, the upper support articulated frame 6 is connected to approximately the middle position of the milling support arm 1 . Then, the lower wheel body 75 is rotated 90 degrees by controlling the second swivel support 73 so that the travel direction of the lower leg 7 is consistent with the travel direction of the walking frame 100. At this point, the preparations are complete and there is no need to lay the guide rails or do other work.

[0061] When milling and slope brushing, the milling frame 21 is slid to the upper end of the milling support arm 1 and the corresponding slope top position, and then the angle of the milling support arm 1 is adjusted by lifting and lowering the upper support articulated frame 6 and the lower support leg 7 until the milling support arm 1 reaches the predetermined angle and milling depth; the milling feed drive is turned on, and the milling frame 21 moves from the slope top to the slope bottom along the length direction of the milling support arm 2 to perform milling feed work; while the milling frame 21 moves downward, under the drive of the milling drive, the milling drum 22 rotates around its own axis to mill and brush the slope surface; under the action of the milling drum 22, the material produced by milling is discharged through the discharge port and falls onto the first conveyor belt, and the first conveyor belt transports the material to the second conveyor belt perpendicular to it, and finally transports the material to the output side of the second conveyor belt 41, that is, the transport vehicle 200 located above the slope. After the milling frame 21 moves down to the bottom of the slope to complete the milling, the milling mechanism is reset to the top of the slope, and the traveling frame 100 moves forward with the milling support arm 1 as a whole, repeating the above-mentioned milling and brushing action, and so on. When it is necessary to brush the slope multiple times at the same position, without moving the traveling frame 100, repeat the action of resetting the milling mechanism and then moving down to brush the slope. In this way, while achieving milling and brushing the slope, the material can be transported and collected online without the need to set up multiple buckets and other structures. The traveling frame itself has 4 traveling wheels. During the movement of the traveling frame 100, the lower support leg 7 at the bottom of the slope serves as the fifth traveling wheel, and the steering of the lower wheel body 75 during the movement is adjusted by controlling the second slewing support 73 to adapt to the actual working conditions.

[0062] In a preferred embodiment of the utility model, a front support 8 for a milling support arm is further provided on the front upper part of the traveling frame 100, which is used to support the milling support arm 1 in the transport state to improve its stability during transportation, improve the driving safety when the milling support arm is stored, and assist in lifting the milling support arm 1 during work. The front support 8 for the milling support arm includes two support cylinders 801 and a support rod 802, the rod ends of the two support cylinders 801 are fixedly connected to the support rod 802 by bolts, and the cylinder barrel end of the support cylinder 801 is fixedly connected to the traveling frame 100 by bolts.

[0063] In a preferred embodiment of the utility model, the support arm sliding drive includes a support arm sliding motor 65 connected to the support arm support frame 62, and the output end of the support arm sliding motor 65 is installed with a driving gear 24 through a key connection; the milling feed drive includes a milling feed motor 23 connected to the milling frame body 21, and the output end of the milling feed motor 23 is installed with a driving gear 24 through a key connection; the lower end of the milling support arm 1 is fixed with two rows of racks 12 adapted to the driving gear 24 through bolt connection. The driving gear 24 and the rack 12 cooperate to form a gear rack drive mechanism, so that the support arm support frame 62, the milling frame body 21 and the milling support arm 1 are in a sliding connection relationship, and the structural adaptability is good.

[0064] In a preferred embodiment of the utility model, the support frame rotation drive adopts a support frame rotation motor 661 connected to the walking frame 100 by bolts, and the shaft end of the support frame rotation motor 661 is fixedly connected to a rotation drive gear 662 by a key connection. The rotation drive gear 662 cooperates with the outer ring gear of the first rotary support 63 to form a gear transmission, so that the support frame rotation motor 661 drives the first rotary support 63 to rotate.

[0065] In a preferred embodiment of the utility model, the support frame 61 is connected to the first slewing support 63 through a support hinge frame 64, the support hinge frame 64 is fixed to the first slewing support 63, and the support frame 61 is hinged above the support hinge frame 64, specifically, the bottom of the support frame 61 is hingedly connected to the support hinge frame 64 through a hinge shaft 640, and the axial direction of the hinge shaft 640 is the same as the length direction of the milling support arm 1 and perpendicular to the width direction of the milling support arm 1. A leveling mechanism is also connected between the support frame 61 and the support hinge frame 64: the leveling mechanism uses two telescopic oil cylinders 68 respectively hingedly installed between the support frame 61 and the support hinge frame 64, and the two telescopic oil cylinders 68 are respectively arranged on both sides of the support hinge frame 64 in the width direction of the milling support arm 1 to adjust the parallelism of the milling support arm 1 relative to the slope. A milling support arm level sensor 13 is also fixedly installed on the milling support arm 1, which is used to detect the horizontality of the milling support arm 1 in the width direction.

[0066] In a preferred embodiment of the utility model, the support bracket 61 adopts a liftable structure including a lower support bracket 611 and an upper support bracket 612, wherein the lower support bracket 611 is connected to the first rotary support 63, and the upper support bracket 612 is hinged to the support arm support frame 62. A driven lifting rod 613, an active lifting rod 614, and a support frame lifting cylinder 618 are arranged between the lower support bracket 611 and the upper support bracket 612: one end of the driven lifting rod 613 is hinged to the lower support bracket 611, and the other end is matched with the slide groove on the upper support bracket 612 through an upper sliding wheel 616 rotatably installed at the end of the driven lifting rod 613; one end of the active lifting rod 614 is hinged to the upper support bracket 612, and the other end is matched with the slide groove on the lower support bracket 611 through a lower sliding wheel 617 rotatably installed at the end of the active lifting rod 614. The middle position of the active lifting rod 614 and the driven lifting rod 613 is hinged to each other, and a support frame lifting cylinder 618 is also hingedly installed between the active lifting rod 614 and the lower support bracket 611. The support frame lifting cylinder 618 telescopes and pushes the active lifting rod 614 to drive the driven lifting rod 613 to make the upper support bracket 612 approach or move away from the lower support bracket 611, thereby realizing the lifting action of the upper support bracket 612. Considering that the total weight of the support arm support frame 62 and the milling support arm 1 carried by the upper support bracket 612 is relatively large, two auxiliary lifting cylinders 615 can also be installed between the lower support bracket 611 and the upper support bracket 612, see Figure 7 As shown, the auxiliary lifting cylinder 615 is used to provide an upward supporting force for the upper support bracket 612 when the upper support bracket 612 rises from the lowest state, and helps the support frame lifting cylinder 618 to pass through the initial small arm area. The support frame angle adjustment drive adopts a support frame angle adjustment cylinder 67, and its two ends are respectively hingedly connected between the support bracket 61 (specifically the upper support bracket 612) and the support arm support frame 62. The support frame angle adjustment cylinder 67 can drive the support arm support frame 62 to rotate around the hinge axis between it and the upper support bracket 612.

[0067] In a preferred embodiment of the utility model, the milling frame body 21 and the upper support articulated frame 6 are respectively connected to the milling support arm 1 through a sliding mechanism, and the sliding mechanism includes a guide wheel frame 51 arranged in a group and a roller rotatably connected to the guide wheel frame 51, and the guide wheel frame 51 is respectively fixed to the milling frame body 21 and the upper support articulated frame 6 by bolts, and the inner side of each guide wheel frame 51 is rotatably connected with four first rollers 52 and one second roller 53, and the directions of the two are perpendicular to each other; accordingly, two rows of guide rails 11 adapted to the rollers are fixedly connected on both sides of the milling support arm 1. When the milling frame 21, the upper support articulated frame 6 and the milling support arm 1 are in the assembled state, the two rows of guide rails 11 are located between the grouped guide wheel frames 51, the first rollers 52 are clamped on the upper and lower surfaces of the guide rails 11, and the second rollers 53 are clamped on the outer side surfaces of the two rows of guide rails 11, and the circumferential surfaces of the rollers are in contact with the end surfaces of the guide rails 11, and the first rollers 52, the second rollers 53 cooperate with the guide rails 11 to realize the translational sliding connection between the milling frame 21, the upper support articulated frame 6 and the milling support arm 1.

[0068] In a preferred embodiment of the utility model, the milling frame 21 includes a top plate 211 located on the upper side of the milling drum 22, side connecting plates located on both sides of the milling drum 22, and a front baffle 212 and a rear baffle 213 located on the front and rear sides of the milling drum 22, which together enclose a working space of the content milling drum 22, and the bottom end surfaces of the front baffle 212 and the rear baffle 213 have a height difference in the vertical direction to adapt to the depth of brushing the slope, and the bottom surface of the working space is kept at a certain distance from the slope surface by the milling drum 22 for planing, milling and brushing the slope. In the working state, the bottom end surface of the milling frame 21 is kept at a certain distance from the slope surface to form a relatively closed milling space, and the materials produced by milling are thrown to the discharge port 210 for discharge under the action of the milling drum 22, and further transported to the first conveyor belt 31 and the second conveyor belt 41.

[0069] The milling drum 22 of this embodiment is shown in FIG. Fig.13 and Fig.14 As shown, it includes a roller 221 and a milling cutter assembly and a material throwing plate 222 fixedly mounted on the circumference of the roller 221. The length direction of the material throwing plate 222 is the same as the axial direction of the roller 221. The milling cutter assembly includes two milling cutter groups 223 arranged symmetrically with the cross section at the center of the roller 221 as the center. Each milling cutter group 223 includes multiple rows of milling cutters arranged in rows at intervals along the circumference of the roller. The material throwing plate 222 is arranged between two adjacent rows of milling cutters. Multiple milling cutters 2230 in each row are arranged in a spiral shape along the circumference of the roller 221. Fig.13 As shown, two symmetrical milling cutter groups intersect at the center of the drum 221, and each milling cutter group 223 includes three rows of milling cutters ( Fig.12Only two rows are shown in the figure). The milling drum of the present invention changes the conventional milling drum structure of the prior art, that is, the milling cutters are arranged on the drum through a single spiral structure, and its advantage is that the brushing effect is better. At the same time, combined with the set throwing plate 222, the waste milled by the milling cutter 2230 during the milling process is concentrated at the center of the drum 221, and then thrown out by the throwing plate 222, so as to avoid the material getting stuck in the gap between the milling cutters and affecting the milling effect while brushing the slope, and can be collected and transported online.

[0070] In a preferred embodiment of the present invention, the side connecting plate includes a bearing seat connecting plate 215 and a motor connecting plate 216 respectively located on both sides of the milling drum 22 and fixedly connected to the milling frame 21. The milling drive adopts a milling motor 25 built into the milling drum 22. The two ends of the milling drum 22 are respectively connected to the bearing seat connecting plate 215 and the motor connecting plate 216 for relative rotation. The connection of the milling drum 22 to the milling frame 21 is specifically shown in FIG. Figure 8 As shown, the two ends of the milling drum 22 are fixedly connected to the driven support plate 217 and the output end of the milling motor 25 by bolts respectively, the driven support plate 217 is rotatably connected to the support plate bearing seat 218 by a bearing, and the support plate bearing seat 218 is fixedly connected to the bearing seat connecting plate 215 by bolts; the motor connecting plate 216 is fixedly connected to the fixing flange of the milling motor 25 by bolts, and the milling drum 22 can be driven by the milling motor 25 to rotate relative to the milling frame 21 to realize the milling action.

[0071] In a preferred embodiment of the utility model, a side sealing plate 214 is provided on the outer side of a side connecting plate, i.e., a bearing seat connecting plate 215, beside the milling drum 22. The side sealing plate 214 is connected to the milling frame 21 in a manner that allows it to slide up and down. The sliding action can be achieved by a cylinder or other means, and the front baffle 212 and the rear baffle 213 are connected to the milling frame 21 in a manner that allows it to be adjusted up and down. For example, the front baffle 212 or the rear baffle 213 can be fixed to the milling frame 21 by bolts in conjunction with a structure of mounting holes at different heights, and the height of the front baffle 212 and the rear baffle 213 can be adjusted. The advantage of this technical solution is that the height of the bottom end surface of the side sealing plate 214, the front baffle 212, and the rear baffle 213 can be adjusted to adapt to different brushing depths, and it can ensure that the material is discharged through the discharge port 210 rather than other positions.

[0072] In a preferred embodiment of the utility model, the travel wheel 72 includes a support wheel frame 74 and a wheel body 75 connected to the lower part of the support wheel frame 74. The upper part of the support wheel frame 74 is connected to the second slewing support 73 to realize the rotation of the travel wheel relative to the lifting rod 76. The wheel body 75 is preferably a track wheel structure, and the track wheel is hingedly connected to the support wheel frame 74 through a track wheel hinge shaft 79. The leg frame 71 is hingedly connected to the lower end of the milling support arm 1, and the leg angle adjustment drive is a leg angle adjustment cylinder 77 hingedly connected between the leg frame 71 and the milling support arm 1. The leg horizontal sensor 710 is fixedly installed on the leg frame 71 for detecting the verticality of the lower leg 7. The leg angle adjustment cylinder 77 can be extended and retracted to adjust the relative angle between the lower leg 7 and the milling support arm 1 to ensure the verticality of the lower leg 1. The leg frame lifting drive adopts a leg frame lifting cylinder 78 connected between the leg frame 71 and the lifting rod 76. The leg frame lifting cylinder 78 can adjust the extension and retraction of the lifting rod 76 in the leg frame 71, that is, when the wheel body 75 is on the ground, the leg frame lifting cylinder 78 controls the lifting of the leg frame 71 relative to the lifting rod 76. The leg frame lifting cylinder 78 cooperates with the leg angle adjustment cylinder 77 and the support frame lifting cylinder 618 to adjust the slope of the milling support arm 1.

[0073] In a preferred embodiment of the utility model, the second feeding mechanism 4 also includes a second conveyor frame 42 for supporting the second conveyor belt 41, the second conveyor frame 42 is located beside the milling support arm 1, the upper side of the second conveyor frame 42 is connected to the hanger 44 through a plurality of parallel hinged rods 43 of equal length, the hanger 44 is fixedly connected to the milling support arm 1, the hanger 44 and the top of the second conveyor frame 42 are parallel to each other, and form a parallelogram linkage mechanism with the plurality of parallel hinged rods 43. A conveyor frame lifting cylinder 45 is also provided between the second conveyor frame 42 and the hanger 44, one end of the conveyor frame lifting cylinder 45 is hinged to the hanger 44, and the other end is hinged to the second conveyor frame 42, and the extension and retraction of the conveyor frame lifting cylinder 45 can drive the second conveyor frame 42 to descend or rise relative to the hanger 44 and the milling support arm 1.

[0074] Preferably, a baffle plate 46 is further provided at the output side of the second conveyor belt, the baffle plate 46 is located in the throwing direction of the second conveyor belt 41 and is hinged on the second conveyor frame 42, and the baffle plate 46 is used to prevent the material output by the second conveyor belt 41 from flying outward. The baffle plate 46 is also connected to a baffle plate adjustment cylinder 47, one end of which is hinged to the end of the second conveyor frame 42, and the other end is hinged to the upper end of the baffle plate 46, and the baffle plate adjustment cylinder 47 can adjust the angle of the baffle plate 46 relative to the second conveyor belt 41 by telescoping.

Claims

1. A slope brushing machine, comprising a traveling frame (100), a milling support arm (1) and a milling mechanism (2), a first feeding mechanism (3), and a second feeding mechanism (4), characterized in that: It also includes an upper support hinge frame (6) connected to the traveling frame (100) and the milling support arm (1) respectively, and a lower support leg (7) connected to the milling support arm (1). The upper support articulated frame (6) comprises a support frame (61) and a support arm support frame (62) hinged on the support frame (61); the support frame (61) is a height-adjustable structure; the support frame (61) is rotatably connected to the traveling frame (100) via a first slewing support (63); the first slewing support (63) is connected to a support frame slewing drive for driving its rotation; the support arm support frame (62) is connected to a support frame angle adjustment drive for adjusting its relative angle with the support frame (61); a milling support arm (1) is slidably connected to the support arm support frame (62); the support arm support frame (62) is connected to a support arm sliding drive for driving it to slide relative to the milling support arm (1); The lower leg (7) is hinged to the end of the milling support arm (1), the lower leg (7) is a height-adjustable and rotatable structure, and the lower leg (7) is connected to a leg angle adjustment drive for adjusting the relative angle between the lower leg (7) and the milling support arm (1); The milling mechanism (2) comprises a milling frame (21) and a milling drum (22); the milling frame (21) is connected to the milling support arm (1) in a manner that it can slide along the length direction of the milling support arm (1); the milling frame (21) is connected to a milling feed drive for driving it to slide relative to the milling support arm (1); the milling drum (22) is rotatably connected to the milling frame (21); the milling drum (22) is connected to a milling drive for driving it to rotate around its own axis; a discharge port (210) is provided on the milling frame (21) for discharging materials generated by milling by the milling drum (22) through the discharge port (210); The first feeding mechanism (3) comprises a first conveyor belt (31) arranged at the discharge port, used for receiving the material discharged from the discharge port, the first conveyor belt (31) being connected to the milling frame (21), and the conveying direction of the first conveyor belt (31) being the same as the axial direction of the milling drum (22); The second feeding mechanism (4) comprises a second conveyor belt (41) arranged on the output side of the first conveyor belt (31) and used for receiving materials output by the first conveyor belt (31); the second conveyor belt (41) is connected to the milling support arm (1); and the conveying direction of the second conveyor belt (41) is the same as the length direction of the milling support arm (1).

2. The slope brushing machine according to claim 1, characterized in that: The support arm sliding drive comprises a support arm sliding motor (65) connected to a support arm support frame (62); an output end of the support arm sliding motor (65) is connected to a driving gear (24); and the milling support arm (1) is fixedly connected to a rack (12) matched with the driving gear (24).

3. The slope brushing machine according to claim 1 or 2, characterized in that: The milling feed drive comprises a milling feed motor (23) connected to a milling frame (21), and an output end of the milling feed motor (23) is connected to a driving gear (24).

4. The slope brushing machine according to claim 1, characterized in that: The support frame (61) is connected to the first slewing support (63) via a support hinge frame (64); the support frame (61) is hinged above the support hinge frame (64); and a leveling mechanism is also connected between the support frame (61) and the support hinge frame (64) for adjusting the horizontality of the milling support arm (1) in the width direction.

5. The slope brushing machine according to claim 1, characterized in that: The milling frame body (21) and the upper support hinge frame (6) are respectively connected to the milling support arm (1) through a sliding mechanism, and the sliding mechanism includes a guide wheel frame (51) arranged in groups and a roller rotatably connected to the guide wheel frame (51), the guide wheel frame (51) is fixedly connected to the milling frame body (21) / the upper support hinge frame (6), and the milling support arm (1) is fixedly connected to a guide rail (11) arranged in groups and adapted to the roller.

6. The slope brushing machine according to claim 5, characterized in that: The rollers include a first roller (52) clamped on the guide rail and at the bottom, and a second roller (53) clamped on the outer side of the group of guide rails.

7. The slope brushing machine according to claim 1, characterized in that: The milling frame (21) comprises a top plate (211) located on the upper side of the milling drum (22), side connecting plates located on both sides of the milling drum (22), and a front baffle plate (212) and a rear baffle plate (213) located on the front and rear sides of the milling drum (22); the side connecting plates are fixedly connected to the milling frame (21); one end of the milling drum (22) is rotatably connected to the side connecting plates via a bearing; the other end of the milling drum (22) is fixedly connected to an output shaft of a milling drive; and the milling drive is connected to the side connecting plates.

8. The slope brushing machine according to claim 7, characterized in that: A side sealing plate (214) is arranged on the outer side of the side connecting plate on one side of the milling drum (22); the side sealing plate (214) is connected to the milling frame (21) in a manner that allows it to slide up and down; and the front baffle plate (212) and the rear baffle plate (213) are connected to the milling frame (21) in a manner that allows it to be adjusted up and down.

9. The slope brushing machine according to claim 1, characterized in that: The lower leg (7) comprises a leg frame (71), a lifting rod (76) and a running wheel (72) connected to the lifting rod; the lifting rod (76) and the leg frame (71) are connected to each other in a vertically relative sliding manner; a leg frame lifting drive for driving the leg frame (71) and the lifting rod (76) to slide relative to each other is connected between the leg frame (71) and the lifting rod (76); and the running wheel (72) is connected to the lifting rod (76) via a second slewing support (73).

10. The slope brushing machine according to claim 1, characterized in that: The second feeding mechanism (4) further comprises a second conveying frame (42) for supporting a second conveying belt (41) and a hanging frame (44) connected to the second conveying frame (42); the second conveying frame (42) is located beside the milling support arm (1); the top of the second conveying frame (42) is connected to the hanging frame (44) via a plurality of parallel hinged rods (43) to form a parallelogram linkage mechanism; a conveying frame lifting cylinder (45) is also provided between the second conveying frame (42) and the hanging frame (44) to drive the second conveying frame (42) to descend or rise relative to the milling support arm (1).

Citation Information

Patent Citations

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