Novel plugging and mounting structure
By setting multiple longitudinal notches in the metal shell of the LED headlights and setting up jammings on the fan bracket, the installation process of the cooling fan is simplified, and the complex and time-consuming installation in the existing technology is solved, and efficient , convenient installation effect.
Patent Information
- Application Number
- CN202520059197.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The installation structure of existing LED headlights is complex, time-consuming and labor-intensive, and it is difficult to meet the needs of efficient heat dissipation.
Design a new plug-in and installation structure, with a plug-in and metal shell made of plastic, with more than three longitudinal notches in the metal shell, and more than two clamping parts are installed on the fan bracket, through which the clamping parts are connected The bottom contact of the longitudinal notch simplifies the installation process of the fan.
It realizes simple and convenient installation of the cooling fan, reduces installation difficulty and time, and improves installation efficiency and convenience of use.
Smart Images

Figure CN222480274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED vehicle lamps, and in particular refers to a novel plug-in and installation structure for LED vehicle lamps. Background Art
[0002] At present, in the vehicle headlight modification industry, in order to adapt to the structure of the original vehicle headlights, the LED headlights used for modification all include a joint made of plastic, and a shell connected to the joint, and the shell is used to install cooling fans, radiators and other parts. The common structure is to design the shell and the joint separately, the shell uses hardware, and the shell and the joint are fixedly connected by screws. In order to install the fan, it is necessary to set a fan bracket in the shell. The fan bracket and the shell can be fixed with screws or fastened with the fasteners on the fan bracket and the fastening holes in the shell body (i.e. the solid part of the shell); with this structure, the fan bracket is difficult to install, which is time-consuming and labor-intensive. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model aims to provide a new plug-in and installation structure.
[0004] The technical solution is: a new type of plug-in and installation structure, including a plug connector made of plastic, with an opening at one end of the plug connector, and a metal shell, both ends of which are provided with openings and one end of which is connected to the open end of the plug connector; the metal shell is detachably connected to the plug connector; at least three longitudinal notches are provided in the body of the metal shell.
[0005] Preferably, the metal shell and the plug connector are both cylindrical and coaxially assembled; a fan assembly is provided in the metal shell; the fan assembly includes a fan and a fan bracket, the fan bracket includes a bracket body, at least two transverse blocks arranged on the side of the bracket body, and a clamping piece is provided at the end of each transverse block; the clamping piece is respectively clamped in two of the longitudinal notches and contacts with the bottom of the longitudinal notch; an opening is provided at one end of the longitudinal notch.
[0006] Preferably, there are four longitudinal notches in the body of the metal shell, and the longitudinal notches are parallel to the axial direction of the metal shell; there are three transverse blocks, and the clamping parts on the three transverse blocks are respectively clamped in three of the longitudinal notches.
[0007] Preferably, among the four longitudinal notches, the angle formed by two of the longitudinal notches is 180 degrees, and thickened portions are provided at the upper openings of the two longitudinal notches.
[0008] Preferably, a circular chuck integrally formed therewith is sleeved radially on the outer wall of the metal shell, and a plurality of notches are arranged in the edge of the circular chuck; the other end of the longitudinal notch for mounting the three clamping parts contacts the surface of the circular chuck.
[0009] Preferably, two mutually symmetrical connecting plates and two mutually symmetrical supporting plates are provided on the surface of one end of the plug connector connected to the metal shell.
[0010] Preferably, one end of the metal shell connected to the plug connector is provided with two symmetrical connecting upright plates respectively connected to the two connecting sheets and two groups of supporting upright plates respectively abutting against the two supporting sheets.
[0011] Preferably, the connecting vertical plate includes an outer vertical plate and an inner vertical plate arranged below and offset therefrom; the lower end of the outer vertical plate abuts against the upper end of the connecting plate, the inner vertical plate is located on the inner side of the connecting plate and the two are connected by screws.
[0012] Preferably, ventilation gaps are provided between each connecting sheet and the two supporting sheets on both sides thereof.
[0013] Technical effect: The plug-in and installation structure adopted by the utility model sets more than three longitudinal notches in the metal shell, and more than two clips are set on the fan bracket of the fan assembly. During assembly, the clip is installed from the upper opening of the longitudinal notch, and then moved along the longitudinal notch to its bottom so that the clip is in contact with the bottom of the longitudinal notch; in order to meet the heat dissipation requirements, all car lights need to be provided with a heat dissipation assembly, thus, after one end of the heat dissipation assembly is installed into the metal shell, the clip is fixed in the longitudinal notch through the structure on the heat dissipation assembly, thereby realizing the installation of the heat dissipation fan; compared with the prior art, the installation structure of the heat dissipation fan of the utility model is simple, easy to install, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the plug-in and installation structure of the utility model;
[0015] Figure 2 It is a front view of the plug-in and installation structure of the utility model;
[0016] Figure 3 It is an exploded view of the plug-in and installation structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the assembly of the plug-in and mounting structure and the fan assembly of the utility model;
[0018] Figure 5 It is a schematic diagram of assembling the plug-in and mounting structure of the utility model with another fan assembly;
[0019] Figure 6 A stereoscopic diagram of an LED vehicle lamp in an upward direction using the plug-in and installation structure of the utility model;
[0020] Figure 7 The utility model is used for the plug-in and installation structure of the LED lamp in the top view of the three-dimensional diagram.
[0021] Figure markings: plug connector-1, ventilation gap-1a, connecting plate-101, supporting plate-102, metal shell-2, longitudinal gap-201, thickened part-202, connecting vertical plate-203, outer vertical plate-203a, inner vertical plate-203b, supporting vertical plate-204, fan assembly-3, fan-301, fan bracket-302, bracket body-302a, transverse block-302b, clip-302c, heat dissipation part-4, heat sink-401, longitudinal left strip-5, longitudinal right strip-6, circular chuck-7, gap-701. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and implementation methods.
[0023] like Figure 1-Figure 3 As shown, a new type of plug-in and installation structure, which is used on LED headlights, includes a plug connector 1 made of plastic, with an opening at one end of the plug connector 1, and a metal shell 2, with openings at both ends and one end connected to the open end of the plug connector 1; the metal shell 2 is detachably connected to the plug connector 1; at least three longitudinal notches 201 are provided in the body of the metal shell. Specifically, the metal shell 2 and the plug connector 1 are detachably connected by a plurality of screws. Here, the "body of the metal shell" refers to the solid part of the metal shell, not the hollow part inside it. The plastic here should be understood as all materials suitable for making plug connectors except metal materials, such as materials that can be processed and formed by injection molding.
[0024] like Figure 4As shown, the metal shell 2 and the plug connector 1 are both cylindrical and coaxially assembled; a fan assembly 3 is arranged in the metal shell; the fan assembly 3 includes a fan 301 and a fan bracket 302, the fan bracket includes a bracket body 302a, at least two transverse blocks 302b arranged on the side of the bracket body, and a clamping member 302c is arranged at the end of each transverse block; the clamping member 302c is respectively clamped in two of the longitudinal notches and contacts the bottom of the longitudinal notch. That is to say, in the longitudinal notch 201 here, there are at least two clamping members 302c for installing the fan bracket 302, so that the assembly of the fan assembly 3 is completed through a simple structure; two longitudinal notches 201 can be set for installing the clamping member 302c, and at this time, two clamping members 302c are correspondingly arranged on the fan bracket 302, or more than two longitudinal notches 201 can be used to install the clamping member 302c, and the number of the clamping members is also correspondingly more than two.
[0025] like Figure 4 As shown, here, three clips 302c are set on the fan bracket 302 for explanation; specifically, there are four longitudinal notches 201 set in the main body of the metal shell 2, and the longitudinal notches are parallel to the axial direction of the metal shell; there are three transverse blocks 302b, and the clips 302c on the three transverse blocks are respectively clamped in three of the longitudinal notches 201.
[0026] like Figure 5-Figure 6 As shown, the metal shell 2 of this embodiment is not only used to install the fan assembly 3, but also needs to install a part of the heat dissipation part 4 on the LED car light. In order to install the longitudinal left strip 5 and the longitudinal right strip 6 respectively arranged on the two sides of the heat dissipation part, two of the four longitudinal notches 201 have an angle of 180 degrees, and thickened parts 202 are provided at the upper end openings of the two longitudinal notches, and the longitudinal left strip 5 and the longitudinal right strip 6 are respectively installed in the two longitudinal notches with the thickened parts.
[0027] After the fan assembly 3 is installed, the longitudinal right strip 6 abuts against one of the clips 302c to fix the clip 302c; at the same time, the side edges of two heat sinks 401 of the heat dissipation part 4 respectively extend into the other two longitudinal notches 201 (except the two longitudinal notches of the thickened portion at the upper end) and abut against the clip 302c.
[0028] like Figure 7As shown, the fan bracket 302 is provided with two clips 302c as an example for explanation; with this structure, the two clips 302c are respectively installed in the two longitudinal notches 201, which is different from the fan bracket structure with three clips in that there is no clip 302c in the longitudinal notch 201 for installing the longitudinal right strip 6, but because the heat dissipation part 4 needs to be fixed, the longitudinal notches 201 in the main body of the metal shell 2 are still four, of which two longitudinal notches are respectively used to install the longitudinal left strip 5 and the longitudinal right strip 6. In other words, there is no special requirement for the number of clips 302c, and setting more than two can meet the requirements of installing the fan assembly 3.
[0029] like Figure 3-Figure 4 As shown, a circular chuck 7 integrally formed therewith is sleeved radially on the outer wall of the metal shell 2, and a plurality of notches 701 are provided in the edge of the circular chuck so as to adapt to the structure of the original vehicle's headlight installation position when installing the LED headlight; the other end of the longitudinal notch 201 for installing the three clamping parts 302c contacts the surface of the circular chuck.
[0030] like Figure 3-Figure 4 As shown, two mutually symmetrical connecting pieces 101 and two mutually symmetrical supporting pieces 102 are provided on the surface of one end of the plug connector 1 connected to the metal housing 2. The connecting pieces 101 and the supporting pieces 102 are integrally formed with the plug connector 1.
[0031] In order to achieve a detachable connection with the plug connector 1, the end of the metal shell 2 connected to the plug connector 1 is provided with two symmetrical connecting plates 203 respectively connected to the two connecting sheets 101 and two groups of supporting plates 204 respectively abutting against the two supporting sheets. The connecting plates 203 and the supporting plates 204 are integrally formed with the metal shell 2.
[0032] Specifically, the connecting vertical plate 203 includes an outer vertical plate 203a and an inner vertical plate 203b arranged below and offset therefrom; the lower end of the outer vertical plate abuts against the upper end of the connecting plate 101, the inner vertical plate is located on the inner side of the connecting plate and the two are connected by screws.
[0033] A ventilation gap 1a is provided between each connecting piece 101 and the two supporting pieces 102 on both sides thereof, so the plug connector 1 has four ventilation gaps, which is beneficial for the LED car lamp adopting the installation structure of the utility model to have a good heat dissipation effect during use.
[0034] To summarize, more than two longitudinal notches 201 are provided in the metal shell 2, and more than two clips 302c are provided on the fan bracket 302 of the fan assembly 3. During assembly, the clip 302c is inserted into the upper opening of the longitudinal notch 201, and then moved along the longitudinal notch to its bottom so that the clip 302c contacts the bottom of the longitudinal notch. After one end of the heat dissipation part 4 is inserted into the metal shell, the clip 302c is fixed in the longitudinal notch by the structure on the heat dissipation part, thereby realizing the installation of the cooling fan 301. Here, the structures for fixing the three clips 302c are respectively the longitudinal right strip 6 and the two heat sinks 401. Compared with the prior art, the installation structure of the cooling fan of the utility model is simple, easy to install, and saves time and effort.
[0035] In the above description, it should be noted that the terms "installed", "connected", "connected" and other corresponding terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two components; "provided in" should be understood as "installed in, set in", including fixed installation, movable installation and other installation methods.
[0036] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. The preferred embodiments of the utility model are given in the drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Any equivalent structure made by using the contents of the utility model specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the utility model patent.
Claims
1. A novel plug-in and installation structure, comprising a plug connector (1) made of plastic, with an opening provided at one end of the plug connector (1), characterized in that: It also comprises a metal shell (2) having openings at both ends and one end of which is connected to the open end of the plug connector (1); the metal shell (2) and the plug connector (1) are detachably connected; and at least three longitudinal notches (201) are provided in the body of the metal shell.
2. A new plug-in and installation structure as claimed in claim 1, characterized in that: The metal shell (2) and the plug connector (1) are both cylindrical and coaxially assembled; a fan assembly (3) is provided in the metal shell; the fan assembly (3) comprises a fan (301) and a fan bracket (302); the fan bracket comprises a bracket body (302a), at least two transverse blocks (302b) arranged on the side of the bracket body, and a clamping piece (302c) is provided at the end of each transverse block; the clamping piece (302c) is respectively clamped in two of the longitudinal notches and contacts the bottom of the longitudinal notch; an opening is provided at one end of the longitudinal notch (201).
3. A new plug-in and installation structure as claimed in claim 2, characterized in that: There are four longitudinal notches (201) provided in the body of the metal shell (2), and the longitudinal notches are parallel to the axial direction of the metal shell; there are three transverse blocks (302b), and the clamping parts (302c) on the three transverse blocks are respectively clamped in three of the longitudinal notches (201).
4. A new plug-in and installation structure as claimed in claim 3, characterized in that: Among the four longitudinal notches (201), the angle formed by two of the longitudinal notches is 180 degrees, and thickened portions (202) are provided at the upper openings of the two longitudinal notches.
5. A new plug-in and installation structure as claimed in claim 3, characterized in that: A circular chuck (7) formed integrally with the metal shell (2) is sleeved radially on the outer wall thereof, and a plurality of notches are provided in the edge of the circular chuck; the other end of the longitudinal notch (201) on which the three clamping members (302c) are mounted contacts the surface of the circular chuck.
6. A new plug-in and installation structure as claimed in claim 3, characterized in that: Two mutually symmetrical connecting plates (101) and two mutually symmetrical supporting plates (102) are provided on the surface of one end of the plug connector (1) connected to the metal shell (2).
7. A novel plug-in and installation structure as claimed in claim 6, characterized in that: The end of the metal shell (2) connected to the plug connector (1) is provided with two symmetrical connecting upright plates (203) respectively connected to the two connecting plates (101) and two groups of supporting upright plates (204) respectively abutting against the two supporting plates.
8. A new plug-in and installation structure as claimed in claim 7, characterized in that: The connecting vertical plate (203) comprises an outer vertical plate (203a) and an inner vertical plate (203b) arranged below the outer vertical plate and offset therefrom; the lower end of the outer vertical plate abuts against the upper end of the connecting plate (101), the inner vertical plate is located on the inner side of the connecting plate and the two are connected by screws.
9. A novel plug-in and installation structure as claimed in claim 6, characterized in that: A ventilation gap (1a) is provided between each connecting sheet (101) and the two supporting sheets (102) on both sides thereof.