Variable compression ratio engine connecting rod symmetry degree detection device

By designing a symmetry detection device for engine connecting rods including clamps and discharge mechanisms, the problem of inability to effectively position the connecting rods in the prior art is solved, and the discharge of connecting rods at specific positions and the effective shooting of industrial cameras is realized. , improves the accuracy and efficiency of detection.

CN222481416UActive Publication Date: 2025-02-14YUNNAN XIYI IND
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Patent Information

Application Number
CN202421340726.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-14
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing engine connecting rod symmetry detection device cannot effectively position the connecting rod, affecting the shooting effect of industrial cameras.

Method used

A variable compression ratio engine connecting rod symmetry detection device is designed, including a base, a support plate, a conveyor belt, a support frame, a photoelectric detection equipment, an industrial camera, a light source plate, a clamp and a material discharge mechanism. Through the cooperation of the clamp and the discharge mechanism, the connecting rod is ensured to discharge materials at a specific position, thereby facilitating the shooting of industrial cameras.

Benefits of technology

The material discharge operation of the connecting rod at a specific position is realized, ensuring the shooting effect of subsequent industrial cameras, and improving the accuracy and efficiency of detection.

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Abstract

The utility model is suitable for the technical field of engine part detection, and provides a variable compression ratio engine connecting rod symmetry degree detection device, which comprises a base and a group of support plates fixedly arranged at the top of the base, the conveying belt is assembled on the group of supporting plates; the supporting frame is fixedly mounted at the top of any supporting plate; the photoelectric detection equipment is mounted on the support frame; the industrial camera and the light source plate are respectively arranged on one side of the group of supporting plates, and the industrial camera and the light source plate are oppositely arranged; the group of clamping blocks are arranged above the conveying belt and are used for clamping a connecting rod; and the discharging mechanism is arranged on any supporting plate and one group of clamping blocks and is used for positioning and placing the connecting rod. The variable-compression-ratio engine connecting rod symmetry degree detection device provided by the scheme has the advantages that the connecting rod can be discharged at a specific position, so that subsequent camera shooting of an industrial camera is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of engine parts detection, and in particular relates to a symmetry detection device for a connecting rod of a variable compression ratio engine. Background Art

[0002] The engine connecting rod is composed of the small connecting rod head, the connecting rod body and the large connecting rod head. It is one of the key parts of the engine and is used to withstand complex stress, impact vibration and heavy load working conditions where the design quality is limited. If the engine connecting rod fails or is damaged, it will directly lead to a serious level of product accidents or system function failure. The engine connecting rod is manufactured by a pair of upper and lower molds. During the manufacturing process, some connecting rods will form front and back, left and right mold errors due to mechanical reasons, that is, the upper and lower molds are asymmetrical.

[0003] Therefore, after the engine connecting rod is demoulded, it is necessary to perform a symmetry inspection on it. Most existing inspection devices place the connecting rod on a conveyor belt, transport it to an industrial camera, take a picture of it with an industrial camera, and then compare the image information to complete the inspection. However, placing the connecting rod directly on the conveyor belt cannot ensure that the connecting rods are placed on the same horizontal line, which is easy to affect the shooting effect of the industrial camera. Utility Model Content

[0004] The utility model provides a variable compression ratio engine connecting rod symmetry detection device, aiming to solve the problem that the detection device proposed in the above background technology cannot position and place the connecting rod, thus easily affecting the subsequent industrial camera shooting.

[0005] To solve the above problems, the utility model is implemented as follows: a variable compression ratio engine connecting rod symmetry detection device comprises: a base and a group of support plates fixedly mounted on the top of the base; a conveyor belt assembled on a group of the support plates; a support frame fixedly mounted on the top of any one of the support plates; a photoelectric detection device mounted on the support frame; an industrial camera and a light source board respectively arranged on one side of a group of the support plates, the industrial camera and the light source board being arranged relative to each other; a group of clamping blocks arranged above the conveyor belt for clamping the connecting rod; and a material discharge mechanism arranged on any one of the support plates and a group of the clamping blocks for positioning and placing the connecting rod.

[0006] Preferably, the discharge mechanism includes a connecting frame, an electric telescopic rod, a connecting plate and a driving mechanism, the connecting frame is fixedly mounted on the support plate, the electric telescopic rod is fixedly mounted on the connecting frame, the connecting plate is fixedly mounted on the output rod of the electric telescopic rod, and the connecting plate is in sliding contact with a group of the clamping blocks.

[0007] Preferably, the driving mechanism includes a slide groove, a bidirectional screw, a group of sliders and a motor, the slide groove is opened at the bottom of the connecting plate, the bidirectional screw is rotatably installed in the slide groove, a group of sliders are threadedly sleeved on the bidirectional screw, a group of sliders are respectively fixedly connected to a group of clamping blocks, the motor is fixedly installed on one side of the connecting plate, and the output shaft of the motor is fixedly connected to the bidirectional screw.

[0008] Preferably, one side of the clamping block is equipped with an anti-skid pad for preventing the connecting rod from skidding, and the material of the anti-skid pad is silicone.

[0009] Preferably, a column is fixedly installed on the top of the base, a group of U-shaped plates are mounted on the industrial camera, any one of the U-shaped plates is fixedly connected to the column, and a connecting block is fixedly installed on one side of a group of U-shaped plates.

[0010] Preferably, a limiting groove is provided on the connection block, a limiting plate is slidably installed in the limiting groove, a silicone pad is installed in the U-shaped plate, and the silicone pad is in contact with the industrial camera.

[0011] Preferably, a mounting plate is fixedly mounted on the top of the connecting block, a clamping block is rotatably mounted on the mounting plate, and the clamping block is in rotational contact with the limiting plate.

[0012] Compared with the related art, the variable compression ratio engine connecting rod symmetry detection device provided by the utility model has the following beneficial effects:

[0013] 1. Clamp the connecting rod with a set of clamping blocks, and use it with the unloading mechanism to unload the connecting rod at a fixed position, so as to facilitate the subsequent industrial camera to shoot it. Position the material through the unloading mechanism to ensure that the material is transported at a specific position of the conveyor belt, which is conducive to the subsequent industrial camera shooting;

[0014] 2. A set of clamping blocks are driven to slide by the driving mechanism, thereby clamping or releasing the connecting rod, so as to facilitate the rapid unloading of the connecting rod. The setting of the anti-slip pad can effectively ensure that the connecting rod will not be separated from the clamping block, and the anti-slip effect is good. The industrial camera is connected through the U-shaped plate, which is convenient for the subsequent removal of the industrial camera for inspection or replacement, and the operation is relatively fast;

[0015] 3. The connection block is limited by the limit plate, so that a group of U-shaped plates can be assembled. The assembly is relatively quick and convenient for the subsequent disassembly of the U-shaped plates. The limit plate is limited by the clamping block to ensure that it will not separate from the connection block, which is conducive to the fixing operation of a group of U-shaped plates.

[0016] Compared with the prior art, the variable compression ratio engine connecting rod symmetry detection device provided by the present solution has the advantage of enabling the connecting rod to be discharged at a specific position, thereby facilitating subsequent industrial camera photography. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main and cross-sectional structure of a variable compression ratio engine connecting rod symmetry detection device provided by the utility model;

[0018] Figure 2 It is a side view cross-sectional structural schematic diagram of a variable compression ratio engine connecting rod symmetry detection device provided by the utility model;

[0019] Figure 3 It is an assembly diagram of a camera and a set of U-shaped plates provided by the utility model;

[0020] Figure 4 The utility model provides an assembly diagram of a middle clamping block and a driving mechanism.

[0021] 1. Base; 2. Support plate; 3. Conveyor belt; 4. Support frame; 5. Photoelectric detection equipment; 6. Industrial camera; 7. Light source board; 8. Connecting frame; 9. Electric telescopic rod; 10. Connecting plate; 11. Clamp block; 12. Slide groove; 13. Bidirectional screw; 14. Slider; 15. Motor; 16. Anti-slip pad; 17. Column; 18. U-shaped plate; 19. Connecting block; 20. Limiting plate; 21. Silicone pad; 22. Mounting plate; 23. Block; 24. Guide plate. DETAILED DESCRIPTION

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0023] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0024] The utility model provides a device for detecting the symmetry of a connecting rod of a variable compression ratio engine. Figure 1-4 As shown, the variable compression ratio engine connecting rod symmetry detection device includes: a base 1 and a group of support plates 2 fixedly installed on the top of the base 1; a conveyor belt 3 assembled on the group of support plates 2; a support frame 4 fixedly installed on the top of any one of the support plates 2; a photoelectric detection device 5 installed on the support frame 4; an industrial camera 6 and a light source board 7 respectively arranged on one side of a group of the support plates 2, and the industrial camera 6 and the light source board 7 are arranged opposite to each other; a group of clamping blocks 11 arranged above the conveyor belt 3 for clamping the connecting rod; and a discharge mechanism arranged on any one of the support plates 2 and a group of clamping blocks 11 for positioning and placing the connecting rod.

[0025] In this embodiment, when the connecting rod needs to be inspected, the connecting rod is first placed between a group of clamping blocks 11, and the driving mechanism is started to drive the clamping blocks 11 to slide, so that a group of clamping blocks 11 slide close to each other to clamp and fix the connecting rod, and then the material discharge mechanism is started to drive the connecting rod to slide down, so that the connecting rod slides close to the conveyor belt 3, and then the driving mechanism drives the clamping blocks 11 to slide, so that a group of clamping blocks 11 are separated from each other, and at the same time, the clamping blocks 11 are separated from the connecting rod, so that the connecting rod falls onto the conveyor belt 3 according to its own gravity, so that the conveyor belt 3 performs a conveying operation on it;

[0026] When the connecting rod slides to the detection area of ​​the photoelectric detection device 5, the photoelectric detection device 5 transmits a signal to the external controller, so that the controller automatically starts the industrial camera 6, so that the industrial camera 6 takes a picture of the connecting rod and obtains the image information of the connecting rod, and then further ensures that the contour information of the connecting rod in the image information is clear enough through the light source board 7. Then, the comparison module can generate a standard block that fits the upper half mold of the connecting rod, and judge whether the symmetric pair of the connecting rod is qualified by comparing the tested lower half mold with the standard block, thereby completing the detection operation;

[0027] A guide plate 24 is installed on the top of the base 1, and the guide plate 24 is located on one side of the conveyor belt 3. After the connecting rod is detected, the connecting rod is discharged onto the guide plate 24 through the conveyor belt 3, so that the guide plate 24 guides the connecting rod to discharge it smoothly, completing the unloading operation of the connecting rod. The connecting rod is clamped by a group of clamping blocks 11 and used in conjunction with the unloading mechanism to unload the connecting rod at a fixed position, thereby facilitating the subsequent industrial camera 6 to shoot it.

[0028] In a further preferred embodiment of the utility model, the discharge mechanism includes a connecting frame 8, an electric telescopic rod 9, a connecting plate 10 and a driving mechanism, the connecting frame 8 is fixedly mounted on the support plate 2, the electric telescopic rod 9 is fixedly mounted on the connecting frame 8, the connecting plate 10 is fixedly mounted on the output rod of the electric telescopic rod 9, and the connecting plate 10 is in sliding contact with a group of the clamping blocks 11.

[0029] In this embodiment, when it is necessary to discharge the connecting rod, first start the electric telescopic rod 9, so that the electric telescopic rod 9 drives the connecting plate 10 to slide down, and the connecting plate 10 drives the connecting rod to slide down and approach the conveyor belt 3, and then start the driving mechanism, so that the driving mechanism drives the clamping block 11 to slide, and the connecting rod is unloaded. The operation is relatively quick, and the material is positioned and discharged by the discharge mechanism to ensure that the material is transported at a specific position of the conveyor belt 3, which is conducive to the subsequent shooting of the industrial camera 6.

[0030] In a further preferred embodiment of the utility model, the driving mechanism includes a slide groove 12, a bidirectional screw 13, a group of sliders 14 and a motor 15, the slide groove 12 is opened at the bottom of the connecting plate 10, the bidirectional screw 13 is rotatably installed in the slide groove 12, a group of sliders 14 are threadedly sleeved on the bidirectional screw 13, a group of sliders 14 are respectively fixedly connected to a group of clamping blocks 11, the motor 15 is fixedly installed on one side of the connecting plate 10, and the output shaft of the motor 15 is fixedly connected to the bidirectional screw 13.

[0031] In this embodiment, when the connecting rod needs to be clamped, the connecting rod is first placed between a group of clamping blocks 11, and then the motor 15 is started, so that the output shaft of the motor 15 drives the bidirectional screw 13 to rotate, and the bidirectional screw 13 drives a group of sliders 14 to drive the clamping blocks 11 to slide, so that the clamping blocks 11 slide close to the connecting rod, and then the connecting rod is clamped. The fixing is relatively quick, and a group of clamping blocks 11 are driven to slide by the driving mechanism, and then the connecting rod is clamped or released, thereby facilitating the rapid unloading of the connecting rod.

[0032] In a further preferred embodiment of the present invention, one side of the clamp block 11 is equipped with an anti-skid pad 16 for preventing the connecting rod from skidding, and the material of the anti-skid pad 16 is silicone.

[0033] In this embodiment, the provision of the anti-skid pad 16 can effectively ensure that the connecting rod will not separate from the clamping block 11, and the anti-skid effect is good.

[0034] In a further preferred embodiment of the utility model, a column 17 is fixedly installed on the top of the base 1, and a group of U-shaped plates 18 are mounted on the industrial camera 6. Any of the U-shaped plates 18 is fixedly connected to the column 17, and a connecting block 19 is fixedly installed on one side of a group of the U-shaped plates 18.

[0035] In this embodiment, the industrial camera 6 is connected via the U-shaped plate 18, which facilitates the subsequent removal of the industrial camera 6 for inspection or replacement, and the operation is relatively quick.

[0036] In a further preferred embodiment of the utility model, a limiting groove is provided on the connecting block 19 , a limiting plate 20 is slidably installed in the limiting groove, a silicone pad 21 is installed in the U-shaped plate 18 , and the silicone pad 21 is in contact with the industrial camera 6 .

[0037] In this embodiment, the connection block 19 is limited by the limiting plate 20, so that a group of U-shaped plates 18 are assembled, which is relatively quick to assemble and also convenient for the subsequent disassembly of the U-shaped plates 18.

[0038] In a further preferred embodiment of the present invention, a mounting plate 22 is fixedly mounted on the top of the connecting block 19 , a clamping block 23 is rotatably mounted on the mounting plate 22 , and the clamping block 23 is in rotational contact with the limiting plate 20 .

[0039] In this embodiment, the limiting plate 20 is limited by the clamping block 23 to ensure that it will not be separated from the connecting block 19, which is beneficial to the fixing operation of a set of U-shaped plates 18.

[0040] In summary, compared with the related art, the device can enable the connecting rod to perform material discharge operation at a specific position, thereby facilitating subsequent industrial camera photography.

[0041] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A variable compression ratio engine connecting rod symmetry detection device, characterized in that: include: A base and a set of support plates fixedly mounted on the top of the base; a conveyor belt mounted on a set of said support plates; A support frame fixedly mounted on the top of any of the support plates; A photoelectric detection device mounted on the support frame; An industrial camera and a light source board are respectively arranged on one side of a group of the support plates, and the industrial camera and the light source board are arranged opposite to each other; A group of clamping blocks arranged above the conveyor belt for clamping the connecting rod; A material discharge mechanism is arranged on any of the support plates and a group of clamping blocks and is used for positioning and placing the connecting rod.

2. The variable compression ratio engine connecting rod symmetry detection device according to claim 1, characterized in that: The discharge mechanism includes a connecting frame, an electric telescopic rod, a connecting plate and a driving mechanism, the connecting frame is fixedly mounted on the support plate, the electric telescopic rod is fixedly mounted on the connecting frame, the connecting plate is fixedly mounted on the output rod of the electric telescopic rod, and the connecting plate is in sliding contact with a group of the clamping blocks.

3. The variable compression ratio engine connecting rod symmetry detection device according to claim 2, characterized in that: The driving mechanism includes a slide groove, a bidirectional screw, a group of sliders and a motor. The slide groove is opened at the bottom of the connecting plate. The bidirectional screw is rotatably installed in the slide groove. A group of sliders are threadedly sleeved on the bidirectional screw. A group of sliders are respectively fixedly connected to a group of clamping blocks. The motor is fixedly installed on one side of the connecting plate, and the output shaft of the motor is fixedly connected to the bidirectional screw.

4. The variable compression ratio engine connecting rod symmetry detection device according to claim 1, characterized in that: One side of the clamp block is equipped with an anti-skid pad for preventing the connecting rod from skidding, and the material of the anti-skid pad is silicone material.

5. The variable compression ratio engine connecting rod symmetry detection device according to claim 1, characterized in that: A column is fixedly installed on the top of the base, a group of U-shaped plates are sleeved on the industrial camera, any one of the U-shaped plates is fixedly connected to the column, and a connecting block is fixedly installed on one side of a group of U-shaped plates.

6. The variable compression ratio engine connecting rod symmetry detection device according to claim 5, characterized in that: The connection block is provided with a limiting groove, a limiting plate is slidably installed in the limiting groove, a silicone pad is installed in the U-shaped plate, and the silicone pad is in contact with the industrial camera.

7. The variable compression ratio engine connecting rod symmetry detection device according to claim 6, characterized in that: A mounting plate is fixedly mounted on the top of the connecting block, a clamping block is rotatably mounted on the mounting plate, and the clamping block is in rotational contact with the limiting plate.