Power frequency spark machine for wire production
By designing a wire production power frequency spark machine with wire wheels and side/lower opening windows, the problem of the risk of shutdown and high voltage detection in the existing technology is solved, and the safety and convenience of wire detection is achieved and reduce the simplification of the structure.
Patent Information
- Application Number
- CN202420976646.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing power frequency spark machines need to shut down and open the cover when detecting new cables, which is troublesome and has the risk of high-voltage injury. The existing mechanism that drives the cable movement is complex, costly and easy to damage.
A power frequency spark machine for wire production is designed, including a box, a box cover, a wire wheel, a conductive bead chain, a side opening window and a lower opening window. The wire can pass through the box through the side opening window and a lower opening window. The wire is The wheel holds the wires to ensure that the wires do not need to be opened during inspection and are safe to use.
It realizes that the wires do not need to open the box cover during inspection, which is safe and convenient to use, avoids the risk of high-voltage injury, and simplifies the structure and reduces costs and damage risks.
Smart Images

Figure CN222482302U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of electric wires and cables, in particular to the technical field of industrial frequency spark machines. [Background technology]
[0002] The power frequency spark machine is a kind of detection device used to detect insulation defects such as bare copper, broken skin, pinholes, etc. of various cables. At the same time, it can mark the defective points to achieve better quality results. When the insulation skin of the cable is damaged, the exposed metal wire core contacts and conducts with the conductor (such as electrode beads) inside the power frequency spark machine, triggering the power frequency spark machine alarm (such as ringing, generating sparks, and counter counting, etc.). When the existing power frequency spark machine is in use, the cable usually passes through the power frequency spark machine. The power source that drives the cable movement is usually the subsequent process of winding the cable. The power frequency spark machine itself cannot drive the cable to move. When a new cable is being tested, it is usually necessary to open the upper cover before the cable can be pulled through the spark machine. The upper cover must be closed to allow the bead chain to fall on the cable. Every time a new cable is installed, it is necessary to stop the machine and open the cover, especially for cables with shorter lengths and larger numbers. It is more troublesome to detect broken skin. At the same time, the power supply is not cut off when the power frequency spark machine is opened, which may cause problems such as high voltage injury.
[0003] The existing patent CN117169663A discloses an industrial frequency spark machine for cable detection, which uses a movable arc-shaped clamp to pass the cable through the industrial frequency spark machine. The mechanism for driving the cable to move is relatively complex and costly, and the arc-shaped clamp will pass through the internal area of the industrial frequency spark machine with high voltage. The mechanism for driving the cable to move is easily damaged by the high voltage. [Contents of the utility model]
[0004] The purpose of the utility model is to solve the problems in the prior art and to provide an industrial frequency spark machine for electric wire production, which can make the electric wire pass through the box conveniently and safely and has a simple structure.
[0005] To achieve the above-mentioned purpose, the utility model proposes an industrial frequency spark machine for electric wire production, comprising a box body, a box cover, a wire wheel, a conductive bead chain, a side opening window, and a lower opening window. The box body is covered with a box cover, and a detection cavity is formed inside the assembly formed by the box body and the box cover. A plurality of conductive bead chains are arranged inside the detection cavity, and the conductive bead chains are installed on the box cover. Side opening windows are arranged on two opposite side walls of the box body, and the side opening windows are in the shape of vertically arranged long strips. A lower opening window is arranged on the bottom wall of the box body, and the lower opening window is in the shape of a long strip. The lower opening window connects the two side opening windows. First mounting frames are installed on the outer sides of the two side walls of the box body with the side opening windows, and a wire wheel is installed on the first mounting frame. When the two lower opening windows are horizontally passed by the electric wires, the two wire wheels hold the electric wires.
[0006] Preferably, one side of the box cover is hinged to the box body, and the box cover and the box body are locked together by a fixing lock, which is located on the opposite side of the hinged side of the box cover.
[0007] Preferably, two second mounting frames are installed at the bottom of the box body, and the second mounting frames are composed of two mounting plates, which are respectively located on both sides of the lower opening window, and mounting holes are provided on the mounting plates. An insulating plug is installed on the second mounting frame, and the insulating plug is parallel to the axis of the wire wheel. The insulating plug passes through the two mounting holes. The insulating plug consists of a head and a rod body. The diameter of the rod body is smaller than the inner diameter of the mounting hole, and the mounting hole does not allow the head to pass through.
[0008] Preferably, the second mounting frame corresponds to the first mounting frame one by one, the second mounting frame is close to the corresponding first mounting frame, the lower projection of the insulating plug is located outside the lower projection of the box body, and the lower projection of the insulating plug is located in the area sandwiched by the lower projections of the two wire wheels.
[0009] Preferably, the wheel surface of the guide wheel is recessed inwardly.
[0010] The beneficial effects of the utility model are as follows: the utility model provides the first opening window and the second opening window on the box body, so that the wires can pass through the box body conveniently without opening the box cover, and the use is safe and convenient; the provision of the second mounting frame can ensure that the wires will not enter the interior of the box body when they have not completely crossed the box body, and the use is safer.
[0011] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0012] Figure 1 This is the front view of the utility model power frequency spark machine for electric wire production;
[0013] Figure 2 It is a side view of the utility model of an industrial frequency spark machine for electric wire production.
[0014] In the figure: 1-box body, 2-box cover, 3-insulating pin, 11-side opening window, 12-lower opening window, 13-first mounting frame, 14-wire wheel, 15-mounting plate, 16-mounting hole, 20-conductive bead chain, 21-fixing lock, 31-head, 32-rod body. [Specific implementation method]
[0015] Embodiment 1:
[0016] See also Figure 1 , Figure 2The utility model is a power frequency spark machine for electric wire production, comprising a box body 1, a box cover 2, a wire wheel 14, a conductive bead chain 20, a side opening window 11, and a lower opening window 12. The box body 1 is covered with a box cover 2, and a detection cavity is formed inside the assembly formed by the box body 1 and the box cover 2. A plurality of conductive bead chains 20 are arranged inside the detection cavity, and the conductive bead chains 20 are installed on the box cover 2. Side opening windows 11 are arranged on two opposite side walls of the box body 1, and the side opening windows 11 are in the shape of a vertically arranged long strip. A lower opening window 12 is arranged on the bottom wall of the box body 1, and the lower opening window 12 is in the shape of a long strip. The lower opening window 12 connects the two side opening windows 11. The outer sides of the two side walls of the box body 1 with the side opening windows 11 are both installed with a first mounting frame 13, and a wire wheel 14 is installed on the first mounting frame 13. When the two lower opening windows 12 are horizontally passed by the wires, the two wire wheels 14 hold the wires.
[0017] The wheel surface of the guide wheel 14 is recessed inwardly.
[0018] Embodiment 2:
[0019] In order to prevent the box cover 2 from being opened by mistake, improve the safety of the device, and facilitate the later maintenance and repair of the power frequency spark machine, one side of the box cover 2 is hinged to the box body 1, and the box cover 2 and the box body 1 are locked together by a fixed lock 21, which is located on the opposite side of the hinged side of the box cover 2.
[0020] Embodiment three:
[0021] In order to further improve the safety of the device and ensure that the wire does not enter the interior of the box body 1 before completely crossing the box body 1, two second mounting frames are installed at the bottom of the box body 1, and the second mounting frames are composed of two mounting plates 15. The two mounting plates 15 are respectively located on both sides of the lower opening window 12. The mounting plates 15 are provided with mounting holes 16. An insulating plug 3 is installed on the second mounting frame. The insulating plug 3 is parallel to the axis of the wire wheel 14. The insulating plug 3 passes through the two mounting holes 16. The insulating plug 3 consists of a head 31 and a rod body 32. The diameter of the rod body 32 is smaller than the inner diameter of the mounting hole 16, and the mounting hole 16 does not allow the head 31 to pass through.
[0022] The second mounting frame corresponds to the first mounting frame 13 one by one, the second mounting frame is close to the corresponding first mounting frame 13, the lower projection of the insulating plug 3 is located outside the lower projection of the box body 1, and the lower projection of the insulating plug 3 is located in the area sandwiched by the lower projections of the two wire wheels 14.
[0023] Working process of this utility model:
[0024] During the working process of the utility model power frequency spark machine for electric wire production, the processed electric wire is passed through one of the wire wheels 14, two plugs 3, and another wire wheel 14 in sequence, and then connected to a winding mechanism or device that drives the electric wire to move, and then the two plugs 3 are pulled out, and the electric wire generates tension under the action of the mechanism or device that drives the electric wire to move, and the electric wire between the two wire wheels 14 is straightened and enters the box body 1. At this time, the electric wire is in a state of crossing the box body 1, and the electric wire can be detected by the power frequency spark machine. In this process, there is no need to open the box cover 2, which is safe to use and not prone to electric shock accidents.
[0025] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. Power frequency spark machine for wire production, characterized by: The invention comprises a box body (1), a box cover (2), a guide wheel (14), a conductive bead chain (20), a side opening window (11), and a lower opening window (12); the box body (1) is covered with a box cover (2); a detection cavity is formed inside the assembly formed by the box body (1) and the box cover (2); a plurality of conductive bead chains (20) are arranged inside the detection cavity; the conductive bead chains (20) are mounted on the box cover (2); side opening windows (11) are arranged on two opposite side walls of the box body (1); and the side opening windows (11) are provided on the side opening windows. The box body (1) is in the shape of a vertically arranged long strip, a lower opening window (12) is provided on the bottom wall of the box body (1), the lower opening window (12) is in the shape of a long strip, the lower opening window (12) is connected to the two side opening windows (11), the outer sides of the two side walls of the box body (1) on which the side opening windows (11) are provided are both equipped with a first mounting frame (13), a wire wheel (14) is installed on the first mounting frame (13), and when the two lower opening windows (12) are horizontally passed by the wires, the two wire wheels (14) hold the wires.
2. The power frequency spark machine for electric wire production according to claim 1, characterized in that: One side of the box cover (2) is hinged to the box body (1), and the box cover (2) and the box body (1) are locked together via a fixing lock (21), which is located on the opposite side of the hinged side of the box cover (2).
3. The power frequency spark machine for electric wire production according to claim 1, characterized in that: Two second mounting frames are installed at the bottom of the box body (1), and the second mounting frames are composed of two mounting plates (15). The two mounting plates (15) are respectively located on both sides of the lower opening window (12), and the mounting plates (15) are provided with mounting holes (16). An insulating plug (3) is installed on the second mounting frame, and the insulating plug (3) is parallel to the axis of the wire wheel (14). The insulating plug (3) passes through the two mounting holes (16). The insulating plug (3) consists of a head (31) and a rod body (32). The diameter of the rod body (32) is smaller than the inner diameter of the mounting hole (16), and the mounting hole (16) does not allow the head (31) to pass through.
4. The power frequency spark machine for electric wire production as claimed in claim 3, characterized in that: The second mounting frame corresponds to the first mounting frame (13) one by one, the second mounting frame is close to the corresponding first mounting frame (13), the lower projection of the insulating plug (3) is located outside the lower projection of the box body (1), and the lower projection of the insulating plug (3) is located in the area sandwiched by the lower projections of the two wire wheels (14).
5. The power frequency spark machine for electric wire production according to claim 1, characterized in that: The wheel surface of the guide wheel (14) is recessed inwardly.
Citation Information
Patent Citations
Power frequency spark machine for cable detection
CN117169663A