Quick replacement structure of molten aluminum holding furnace
By designing the selective adaptation or separation of the conductive plug-in and conductive joints on the liquid aluminum insulation furnace, combined with the drive motor and positioning structure, the problem that the existing liquid aluminum insulation furnace cannot be switched quickly is solved, and the continuous compressor components are achieved Safety production and reduce labor intensity.
Patent Information
- Application Number
- CN202420225858.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing liquid aluminum insulation furnace cannot be switched quickly, resulting in the continuous production of compressor components being hindered, the operation is complicated and safety risks are posed.
A quick replacement structure of liquid aluminum insulation furnace is designed, using the selective adaptation or separation between the conductive plug and the conductive connector, and the automatic cutting or closing circuit is achieved by driving the horizontal movement of the conductive plug and drain, and the positioning structure is used to ensure the insulation furnace. Accurate placement.
The rapid switching of the insulation furnace is achieved, labor intensity is reduced, safety hazards of manually cutting or closing the circuit are avoided, and continuous safe production of compressor components is ensured.
Smart Images

Figure CN222483853U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor casting, in particular to a quick replacement structure of an aluminum liquid insulation furnace. Background Art
[0002] Existing compressors include piston compressors and scroll compressors, in which most of the compressor parts are manufactured by casting during production. Existing parts casting production is to quantitatively scoop aluminum liquid from the insulation furnace and cast it into a mold, and then cool it to obtain the part blank. After a certain amount of aluminum liquid is scooped from the insulation furnace, it is necessary to manually cut off the insulation furnace circuit and remove the current insulation furnace, replace it with a new insulation furnace full of aluminum liquid, and then close the insulation furnace circuit again to continue to maintain the continuous casting production operation of the parts. This method is complicated to operate and labor-intensive. Since the insulation furnace needs to maintain the temperature of the aluminum liquid in the furnace, there are certain safety hazards in manually cutting off or closing the insulation furnace circuit. For the existing aluminum liquid insulation furnace equipment, a method is designed that can complete the rapid switching of the insulation furnace to maintain the continuous and safe production operation of the compressor parts. Utility Model Content
[0003] The technical problem to be solved by the utility model is: how to solve the problem that the existing aluminum liquid insulation furnace cannot complete rapid switching to ensure continuous safe production and reduce labor intensity.
[0004] In order to solve the above technical problems, the utility model has obtained the technical solution of the utility model through practice and summary. The utility model adopts the following technical solution:
[0005] A quick replacement structure of an aluminum liquid insulation furnace comprises an insulation furnace and also comprises:
[0006] Conductive joint, the conductive joint is installed on the side of the holding furnace;
[0007] Positioning structure, the positioning structure is used to vertically place the holding furnace;
[0008] The conductive plug strip can be selectively adapted to or separated from the conductive connector.
[0009] Specifically, the conductive strip and the conductive connector are selectively adapted or separated to ensure that the insulation furnace automatically cuts off or closes the circuit, reducing labor intensity. The insulation furnace is still taken and placed in the existing way, and the positioning structure is used to complete the vertical precise placement of the insulation furnace, thereby ensuring that the conductive connector and the conductive strip can finally be accurately adapted.
[0010] In a preferred embodiment, a ground rail is installed at the bottom of the conductive plug strip, and the conductive plug strip slides horizontally on the ground rail, so as to ensure that the conductive plug strip moves horizontally relative to the conductive connector to achieve precise adaptation.
[0011] The preferred solution further includes a driving motor, the output end of the driving motor is connected to a screw, the screw is matched with a nut, the nut is installed on the conductive plug, the driving motor drives the conductive plug to selectively approach or move away from the holding furnace through the screw and the nut. The driving motor drives the nut through the screw to move the conductive plug horizontally relative to the conductive joint, thereby completing selective adaptation or separation.
[0012] Preferably, the positioning structure includes a supporting platform and a limiting plate located at the rear side of the supporting platform, and there are at least two groups of limiting plates, one group is located at the front side of the insulation furnace and is used to limit the position of the insulation furnace before it is lowered, and the other group is located on the side of the insulation furnace. The limiting plates are arranged vertically, and a guide structure is provided on the inner side of the top of the limiting plates located on the side of the insulation plates.
[0013] Specifically, one set of limit plates is used to limit the bottom front position of the insulation furnace before it is lowered. During the lowering process, the side limit plates will correct the left and right positions of the insulation furnace, thereby ensuring the precise fit of the conductive strip and the conductive connector.
[0014] Preferably, the positioning structure further comprises a positioning pin located at the rear side of the supporting platform, and the insulation furnace is provided with a positioning hole adapted to the positioning pin, and the positioning hole is arranged vertically.
[0015] Specifically, the front and rear positions of the insulation furnace base are limited by positioning pins to prevent the insulation furnace from shifting when in working condition.
[0016] Preferably, a socket structure is provided at the bottom of the holding furnace, and the socket structure is arranged perpendicular to the moving direction of the conductive plug strip. A roller assembly is provided inside the socket structure, and the rolling direction of the roller assembly is consistent with the moving direction of the conductive plug strip.
[0017] In a preferred solution, a fixing seat is provided on the side of the ground rail away from the holding furnace, a power supply device for supplying power to the conductive socket is arranged on the fixing seat, and an accordion protective cover is installed between the fixing seat and the conductive socket, and the accordion protective cover is made of high temperature resistant material. Since metal slag often adheres to the ground rail near the workshop site, the accordion protective cover is used to protect and isolate the ground rail to ensure that the ground rail is not damaged by the wear of the metal slag.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The conductive plug strip can selectively adapt or separate from the conductive connector on the insulation furnace, and after switching the insulation furnace, it can save the need to manually cut off or close the insulation furnace circuit, eliminating safety hazards. The drive motor drives the conductive plug strip away from or close to the conductive connector via the screw and nut to achieve selective adaptation or separation. At the same time, the positioning structure can position the vertically placed insulation furnace sideways to ensure that after the insulation furnace is placed, the conductive connector and the conductive plug strip on it can be accurately adapted. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structural front view of the utility model;
[0021] Figure 2 It is a structural diagram between the conductive plug strip and the ground rail of the utility model;
[0022] Figure 3 This is a schematic diagram of the positioning structure of the utility model;
[0023] Figure 4 This is the internal structure diagram of the socket structure of the utility model.
[0024] In the figure: 1. Insulation furnace; 11. Socket structure; 2. Conductive joint; 3. Positioning structure; 31. Carrying platform; 32. Limiting plate; 33. Guide structure; 34. Positioning pin; 4. Conductive socket; 5. Ground rail; 51. Fixed seat; 52. Organ protective cover; 6. Driving motor; 7. Screw; 8. Nut. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0027] Embodiment 1, as Figures 1 to 3 As shown, a quick replacement structure of an aluminum liquid insulation furnace includes an insulation furnace 1 and also includes:
[0028] Conductive joint 2, the conductive joint 2 is installed on the side of the holding furnace 1;
[0029] A positioning structure 3, the positioning structure 3 is used to vertically place the holding furnace 1;
[0030] The conductive plug strip 4 can be selectively matched with or separated from the conductive connector 2;
[0031] The drive motor 6 has a screw 7 connected to its output end, a nut 8 matched with the screw 7, and the nut 8 mounted on the conductive socket 4. The drive motor 6 drives the conductive socket 4 to selectively approach or move away from the insulation furnace 1 via the screw 7 and the nut 8.
[0032] A ground rail 5 is installed at the bottom of the conductive socket 4 , and the conductive socket 4 slides horizontally on the ground rail 5 .
[0033] like Figure 2 As shown, the screw rod 7 is driven by the driving motor 6 to move the nut 8 and the conductive strip 4 away from or closer to the insulation furnace 1 along the ground rail 5 horizontally, thereby achieving selective adaptation and separation of the conductive strip 4 and the conductive connector 2.
[0034] The positioning structure 3 is suitable for positioning the front side of the insulation furnace 1 after it is supported by a forklift, and can ensure the accurate placement of the insulation furnace 1 when it is lowered vertically, and can ensure the horizontal position adaptation of the conductive strip 4 and the conductive connector 2 after lowering.
[0035] Embodiment 2, based on the above embodiment, the following improvements are made: Figure 3 As shown, the positioning structure 3 includes a bearing platform 31 and a limiting plate 32 located at the rear side of the bearing platform 31. There are at least two groups of limiting plates 32, one group is located at the front side of the insulation furnace 1 to limit the position of the insulation furnace 1 before it is lowered, and the other group is located at the side of the insulation furnace 1. The limiting plates 32 are arranged vertically, and a guide structure 33 is provided on the inner side of the top of the limiting plates 32 located at the side of the insulation furnace 1. After the forklift supports the insulation furnace 1 to move there, the limiting plates 32 on the front side limit its front side position, and then lower it for processing. The limiting plates 32 on the side are used to limit the left and right positions of the insulation furnace 1 during the lowering process to prevent deviations in its left and right positions and prevent the problem of mis-connection during subsequent selective adaptation.
[0036] The positioning structure 3 further includes a positioning pin 34 located at the rear side of the carrier 31, and a positioning hole adapted to the positioning pin 34 is provided on the insulation furnace 1, and the positioning hole is arranged vertically. The positioning pin 34 is used to limit the front and rear position of the insulation furnace 1 to prevent the insulation furnace 1 from being offset after it is lowered, thereby affecting the adaptation accuracy.
[0037] Embodiment 3, based on the above embodiment, the following improvements are made: Figure 1 As shown, the bottom of the holding furnace 1 is provided with a socket structure 11, and the socket structure 11 is arranged perpendicular to the moving direction of the conductive plug 4. Figure 4 As shown, a roller assembly is arranged inside the socket structure 11, and the rolling direction of the roller assembly is consistent with the moving direction of the conductive plug strip 4. In cooperation with the guide structure 33, the structural stability of the insulation furnace 1 can be ensured during the lowering process, and the socket structure 11 and the insulation furnace 1 can be prevented from shaking during the lowering correction process.
[0038] Embodiment 4, based on the above embodiment, the following improvements are made: a fixing seat 51 is provided on the side of the ground rail 5 away from the holding furnace 1, a power supply device for supplying power to the conductive socket 4 is arranged on the fixing seat 51, and an accordion protective cover 52 is installed between the fixing seat 51 and the conductive socket 4, and the accordion protective cover 52 is made of high temperature resistant material. Since metal slag often adheres to the ground rail near the workshop site, the accordion protective cover 52 is used to protect and isolate the ground rail, ensuring that the ground rail 5 is not damaged by the wear of the metal slag.
[0039] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A quick replacement structure for an aluminum liquid holding furnace, comprising a holding furnace (1), characterized in that: Also includes: A conductive joint (2), the conductive joint (2) being installed on a side of the holding furnace (1); A positioning structure (3), the positioning structure (3) is used to vertically place the insulation furnace (1); The conductive plug-in bar (4) can be selectively matched with or separated from the conductive connector (2).
2. The quick replacement structure of the aluminum liquid holding furnace according to claim 1 is characterized in that: A ground rail (5) is installed at the bottom of the conductive plug strip (4), and the conductive plug strip (4) slides horizontally on the ground rail (5).
3. The quick replacement structure of the aluminum liquid holding furnace according to claim 2 is characterized in that: The invention also comprises a driving motor (6), the output end of the driving motor (6) is connected to a screw rod (7), the screw rod (7) is matched with a nut (8), the nut (8) is installed on the conductive plug strip (4), and the driving motor (6) drives the conductive plug strip (4) to selectively approach or move away from the heat preservation furnace (1) via the screw rod (7) and the nut (8).
4. The quick replacement structure of the aluminum liquid holding furnace according to claim 1 is characterized in that: The positioning structure (3) comprises a supporting platform (31) and a limiting plate (32) located at the rear side of the supporting platform (31), wherein there are at least two groups of limiting plates (32), one group being located at the front side of the insulation furnace (1) and used for limiting the position of the insulation furnace (1) before it is lowered, and the other group being located at the side of the insulation furnace (1), wherein the limiting plates (32) are arranged vertically, and a guiding structure (33) is provided on the inner side of the top of the limiting plates (32) located at the side of the insulation furnace (1).
5. The quick replacement structure of the aluminum liquid holding furnace according to claim 4 is characterized in that: The positioning structure (3) further comprises a positioning pin (34) located at the rear side of the bearing platform (31), and a positioning hole adapted to the positioning pin (34) is provided on the heat preservation furnace (1), and the positioning hole is arranged vertically.
6. The quick replacement structure of aluminum liquid holding furnace according to claim 1 is characterized in that: The bottom of the insulation furnace (1) is provided with a socket structure (11), and the socket structure (11) is arranged perpendicular to the moving direction of the conductive plug strip (4).
7. The quick replacement structure of aluminum liquid holding furnace according to claim 2 is characterized in that: A fixing seat (51) is arranged on the side of the ground rail (5) away from the heat preservation furnace (1), and a power supply device for supplying power to the conductive socket (4) is arranged on the fixing seat (51). An accordion protective cover (52) is installed between the fixing seat (51) and the conductive socket (4), and the accordion protective cover (52) is made of high temperature resistant material.